ALF14 series
Operating Instructions
Document number 80017-AX
Automatic Label Feeder
Страница 1: ...ALF14 series ALF14 series Operating Instructions Document number 80017 AX Automatic Label Feeder...
Страница 2: ...original operating instructions Manufacturer AMS Software Elektronik GmbH Lise Meitner Stra e 9 24941 Flensburg Tel 49 461 90 39 80 Fax 49 461 90 39 85 0 info amsde com 2 ALF14 series ALF14 25 ALF14...
Страница 3: ...afety notes 13 3 The Label Feeder at a glance 14 1 Scope of supply 14 2 Brief device description 15 3 Views 17 Label Feeder 17 Machine adapter 19 4 The control panel 22 5 Menu structure and settings 2...
Страница 4: ...ppendix 59 1 Declaration of conformity 59 2 Technical data 60 3 Spare parts list 63 4 Accessories 64 Table machine adapters 64 Table Siplace machine adapter X series 70 Table power cable 70 Table adap...
Страница 5: ...access to them Please read these operating instructions carefully Only this way a safe usage and long service life of the Label Feeder is ensured The Glossary explains the technical terms used in the...
Страница 6: ...xt w Text w Text Handling instructions u Text u Text u Text Result of a handling instruction or an event Text Text Text Legend Safety first Linking to another chapter or section in these operating ins...
Страница 7: ...ALF14 series About these operating instructions 7 1 3 List of abbreviations Abbreveation Term ALF Automatic Label Feeder SIO Serial Input Output SMT Surface mount technology...
Страница 8: ...e submenu which defines the deceleration of the label transportation Ramp Parameter in the submenu which defines the acceleration of the label transportation Serial Input Output A method of communicat...
Страница 9: ...position in an SMT system Any other usage beyond the intended use is considered as not intended 2 3 Responsibility of the operating company The operating company is responsible for the following meas...
Страница 10: ...amages to persons CAUTION Type and source of danger Not observing this warning note may lead to minor or moderate injury w Measure to avoid the damage Warning of property damage Next to warning notes...
Страница 11: ...ALF14 series Safety first 11 General hints Furthermore general hints which contain important information are used HINT This hint contains important information Tools or equipment Tool or equipment...
Страница 12: ...ur our service team guaranties quick support CAUTION Danger due to employment of insufficiently instructed or unauthorized personnel Missing personnel qualification may lead to minor or moderate injur...
Страница 13: ...e handling instructions and warning notes in the corresponding chapters w Adhere to the Site requirements w Provide for a power supply according to the specifications in the Technical data w Use the t...
Страница 14: ...of the original operating instructions Accessories as an option Machine adapter Power supply cable for the direct connection of the Label Feeder to the SMT system availability depending on the corresp...
Страница 15: ...es the models ALF14 25 ALF14 40 and ALF14 55 While providing the same functionality the three models support labels of different maximum sizes Firmware The firmware of the Label Feeder enables the set...
Страница 16: ...T systems or special purpose machines Machine adapters consider the specific mechanical dimensions of the various SMT systems and include electronic assemblies for the communication with the SMT syste...
Страница 17: ...l elements and components of the Label Feeder Output opening Liner pressure roller Input opening Label transport conveyors Control panel Screw for manual liner transportation Closing flap Driving whee...
Страница 18: ...flap Liner feed stepless Mechanism for directing the liner Liner pressure roller Mechanism for pressing the labels onto the label transport conveyors Label transport conveyors Mechanism for transport...
Страница 19: ...hine adapter Example Juki machine adapter Fig 2 Juki machine adapter Adapter ground plate with two assembly supports for height adjustment Adapter driving belt Label Feeder release handle Handhold Def...
Страница 20: ...eder at a glance Special case Siplace machine adapter of the Siplace X series Fig 3 Machine adapter for Siplace X series Siplace feeder adapter AMS X series Clipport adapter AMS Label Feeder ALF14 25...
Страница 21: ...ol elements and components Control element Component Function Adapter ground plate with two assembly supports Adapter driving belt Label Feeder release handle Handhold Deflection roller Label roll han...
Страница 22: ...reen status LED a red status LED and four keys mode key down key up key and pull key By means of these keys you can navigate within the menu structure Representation of the operating statuses in the l...
Страница 23: ...F14 series The Label Feeder at a glance 23 3 5 Menu structure and settings Hint The following description refers to firmware versions as of 14 02 05 Menu structure Fig 5 Menu structure Main menu Subme...
Страница 24: ...he main menu G t F r H I h G Submenu parameter h Up key down key Press briefly Changing within the parameter h h _ 0 0 _ h Submenu Pull key Press briefly Changing from the submenu to the main menu S L...
Страница 25: ...e value defines the feed after the leading edge of the label has been recognized by the sensor 2 0 25 0 mm Factory setting 4 mm S Speed mode The label transportation is not triggered as soon as the po...
Страница 26: ...s2 H Hold Deceleration of the label transportation from the transportation speed set with the parameter S until standstill von der mit dem Parameter S eingestellten F rdergeschwindigkeit bis zum Stil...
Страница 27: ...r operating hours Sum of all operating hours of the Label Feeder in switched on condition The counter can not be reset _ Counter label transportations Number of all label transportations completely pe...
Страница 28: ...n menu Press the mode key Sub menu Press the pull key Resetting parameters Action Result Red status LED Press the down key and the up key simultaneously The current parameter will be reset to the fact...
Страница 29: ...paring the Label Feeder for the operation 4 1 Site requirements The Label Feeder is exclusively designed for indoor use The maximum admissible ambient temperature for optimum operation is 30 C The max...
Страница 30: ...ndamaged w Please contact us and the forwarding agent in case you notice any damages at the packaging w Take the Label Feeder and other accessories out of the packaging HINT We recommend to keep the o...
Страница 31: ...d US connection Power cable for Juki Siplace and Yamaha systems as an option The power cable connects the Label Feeder directly with the internal power supply of the SMT system Direct connection for F...
Страница 32: ...ine adapter Fig 6 Allen key with ball end Possibly Allen key 2 mm for fixing the assembly supports of the Label Feeder on the machine adapter as well as fixing the compartments of the electronic inter...
Страница 33: ...ration 33 Example Juki machine adapter Fig 7 Juki machine adapter Adapter ground plate with two assembly supports for height adjustment Adapter driving belt Label Feeder release handle Handhold Deflec...
Страница 34: ...t the adapter driving belt around the driving wheel for adapter driving belt which is integrated at the right side of the Label Feeder w Take the Label Feeder and position it in a way that the four ou...
Страница 35: ...electrical feeder contacts u The electrical feeder contacts connect automatically when the machine adapter is set into the SMT system This way the power supply is established u The assembled Label Fe...
Страница 36: ...ipport adapter from us or from the machine manufacturer ASM For the item number refer to section Table Siplace machine adapter X series The required Siplace feeder adapter can not be ordered from us Y...
Страница 37: ...ansport conveyors may be damaged w Always use stamp tweezers when manually removing labels NOTICE Paper jam due to incompletely threaded liner If you thread the liner incompletely a paper jam may occu...
Страница 38: ...m In this case the label roll hanger serves as a deflection roller w Press the mode key once in order to change to the speed mode S u The Label Feeder is in the speed mode S and you can start threadin...
Страница 39: ...bel roll w Special case Siplace machine adapter of the x series Siplace machine adapters are equipped with a liner rolling up for the empty liner Make sure that empty liners are fixed at the liner rol...
Страница 40: ...Label Feeder for the operation Fig 10 Inserting the liner Liner Control panel Inputt opening w Slightly lift the closing flap while pressing the release button at the same time w Push the liner approx...
Страница 41: ...ng the Label Feeder for the operation 41 Fig 11 Inserting the liner into the liner feed Liner feed w Center the liner in the liner feed w Carefully slide the locating blocks to the edges of the liner...
Страница 42: ...operation Fig 12 Centering the liner Locating block Liner w Further lift the closing flap until you can see the transport rolls toothed shafts inside the Label Feeder w Push the end of the liner into...
Страница 43: ...nto the output guide until you can see the end of the liner in the output opening HINT Additional handling instructions when using a Siplace machine adapter of the x series w Pull the liner through th...
Страница 44: ...tton and keep it pressed while you close the closing flap w Release the release button so that the snap fit can lock w Press the pull key until the first label lies on the label conveyor belts Fig 14...
Страница 45: ...sor and the recognition and picking up of the label is guaranteed Special case Label significantly longer than 7 mm label mode 4 0 The factory setting L 4 0 may cause problems if labels are significan...
Страница 46: ...ing of t is displayed factory setting 100 or customer setting w Repeatedly press the down key until the value 1 is shown in the display u The parameter t has been changed from 100 ms to 1 ms The idle...
Страница 47: ...d has to be decreased It cannot be defined in advance for which liner material this applies and has to be experimentally obtained The Label Feeder firmware offers effective possibilities to respond to...
Страница 48: ...least 2 s u You are in the submenu parameter G The current setting of G is displayed factory setting 50 or customer setting w Press the mode key four times u You are in the submenu parameter H The cur...
Страница 49: ...ALF14 series The Label Feeder during operation 49 5 The Label Feeder during operation Fig 15 The Label Feeder during operation SMT system Label Feeder Machine adapter...
Страница 50: ...function of the Label Feeder With every transportation step empty liner should exit the output opening w Observe the requirements regarding ambient temperature and air humidity during operation so tha...
Страница 51: ...ously with the controlling via the lines FEED COMP READY and ERROR Thus importing and changing of parameters during the running operation of the Label Feeder is possible HINT For using the USB functio...
Страница 52: ...x Querying Gap PT Txxx Querying Time PF Fxxx Querying Feed PR Rxxx Querying Ramp PH Hxxx Querying Hold PI Ixxx Querying IO Mode CH xxxh Querying operating hours CL xxxL Querying transported labels CM...
Страница 53: ...out of the Label Feeder the label transport conveyors may be damaged w Always use stamp tweezers when manually removing labels In case of a paper jam the Label Feeder automatically stops the label tr...
Страница 54: ...ovides precise liner feed Possible inaccurate positioning of the labels will be compensated automatically In case this should not be the case proceed as follows w Check whether all components which ar...
Страница 55: ...r to section Setting examples Labels deform or detach from the liner HINT We recommend to only use labels which have been approved by us Deforming or detaching labels may indicate that ambient tempera...
Страница 56: ...e pull key only when the closing flap is closed w If in case of maintenance works it is necessary to press the pull key while the closing flap is opened take care of your fingers and keep them away fr...
Страница 57: ...end to use the original packaging If it should no longer be available you can order suitable packaging material from us Packaging material provided by the customer w Make sure the Label Feeder and the...
Страница 58: ...ons Disposal of the Label Feeder The Label Feeder consists of recyclable materials It has to be disposed of properly or the raw materials have to be recycled at the end of the service life w Return th...
Страница 59: ...ALF14 series Appendix 59 9 Appendix 9 1 Declaration of conformity...
Страница 60: ...p position mm 50 Transportation speed 0 30 s label 6 35 x 6 35 mm mm s 10 200 Liners and labels Unit ALF14 25 ALF14 40 ALF14 55 Liner width min max mm 8 26 8 40 8 55 Max strength of liner g m2 140 Lab...
Страница 61: ...ALF14 series Appendix 61 Mechanical dimensions Fig 20 Mechanical dimensions ALF14 25 Fig 21 Mechanical dimensions ALF14 40...
Страница 62: ...ALF14 series 62 Appendix Fig 22 Mechanical dimensions ALF14 55...
Страница 63: ...F14 series Appendix 63 9 3 Spare parts list Spare parts list on request In case spare parts are required please call 49 461 903 980 or send your request to the following e mail address revoox amsde co...
Страница 64: ...on MC 24X 19710132 19710252 19710253 Assembleon MC 5 19710132 19710252 19710253 Assembleon MC 5 with ATS or MTF 19710132 19710252 19710253 Assembleon MC 5X 19710132 19710252 19710253 Assembleon MC 8 1...
Страница 65: ...0 19710238 19710239 Essemtec Paraquda 19710210 19710238 19710239 FUJI AIMEX 19710126 BA 19710240 BA 19710241 BA FUJI AIMEX 2 19710126 BA 19710240 BA 19710241 BA FUJI AIMEX 2S 19710126 BA 19710240 BA 1...
Страница 66: ...ex Placer 19710116 19710244 19710245 MyData Mycronic DX 19710133 19710246 19710247 MyData Mycronic MY100 19710133 19710246 19710247 MyData Mycronic MY12 19710133 19710246 19710247 MyData Mycronic MY15...
Страница 67: ...236 19710237 Siplace ASM X 19710152 19710236 19710237 Siplace ASM D1i 19710152 19710236 19710237 Yamaha 24 19710132 19710252 19710253 Yamaha 88 19710132 19710252 19710253 Yamaha 100 19710132 19710252...
Страница 68: ...aha YG100 19710165 19710254 19710255 Yamaha YG100R 19710165 19710254 19710255 Yamaha YG12F 19710165 19710254 19710255 Yamaha YG200 19710165 19710254 19710255 Yamaha YG200L 19710165 19710254 19710255 Y...
Страница 69: ...10255 Yamaha YV100Xe 19710165 19710254 19710255 Yamaha YV100Xg 19710165 19710254 19710255 Yamaha YV100XgC 19710165 19710254 19710255 Yamaha YV100XgP 19710165 19710254 19710255 Yamaha YV100XT 19710165...
Страница 70: ...for direct connection of the Label Feeder to the power supply Not available for all machine adapters Item number on request 47087 AX 9 4 4 Table adapter Ordered part Item number Adapter 35082 xxxxx on...
Страница 71: ...tain important information about the Label Feeders of the ALF14 series and their handling I herewith confirm that I read all chapters of the operating instructions and that I am aware of all safety no...
Страница 72: ...adapter 19 32 Clock cycles 45 Closed compartment 32 Closing flap 17 37 44 50 53 56 COMP READY 51 Component feeder 32 Connector Interface Power supply 17 Connector plug 31 Control element 17 Control pa...
Страница 73: ...n code 23 Integrated plug contact 31 Intended use 9 13 Interface 23 Interface compartment 32 Internal power supply 31 32 IO Mode 51 I Idle time 8 23 45 Impaired functionality 30 Impairment of the func...
Страница 74: ...on 17 Menu structure 23 Microswitch 14 16 Mode key 22 23 37 45 Monitoring of the label transportation 51 Monitoring signal 23 Power supply unit 31 Power supply cable with signal cable 14 16 70 Printed...
Страница 75: ...ansportation mechanics 37 Transportation process 45 Transportation speed 23 45 60 Transported labels 51 Turret heads 45 Y Yamaha iPulse system 31 W Wall power supply 14 31 32 Warning note 10 13 Warnin...
