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ARX 4

120

8531

03.

07.

2012

9.10.2

Topping up hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

9.10.3

Draining the hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

9.10.4

Cleaning the hydraulic oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . 100

9.10.5

Replacing the hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . 100

9.10.6

Replacing the ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

9.11

Emptying the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

9.11.1

Cleaning accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

9.11.2

Emptying the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

9.12

Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

9.12.1

Checking coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

9.12.2

Topping up coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

9.12.3

Cleaning the radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

9.13

Functional check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

9.13.1

Sprinkler system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

9.13.2

Roller drum scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

9.13.3

Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

9.13.4

Air-intake filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

9.13.5

Seat contact and emergency stop . . . . . . . . . . . . . . . . . . . . . . . . 107

9.13.6

Brakes (brake test). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

9.13.7

Pendulum support / articulated joint. . . . . . . . . . . . . . . . . . . . . . . 108

9.14

Lubricating steering cylinder, bearing . . . . . . . . . . . . . . . . . . . . . . . 109

9.15

Lubricant table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

9.16

Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

9.17

Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

9.18

Cleaning the roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

10.1

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

10.1.1

Replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

10.1.2

Starting with another battery (jumpering) . . . . . . . . . . . . . . . . . . . 117

10.1.3

Charging the battery using a battery charger. . . . . . . . . . . . . . . . 118

10.1.4

Long-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

10.2

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

10.2.1

Engine compartment fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

10.2.2

Steering column fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

10.3

Replacing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

10.3.1

Replacing bulbs at the front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

10.3.2

Replacing bulbs at the rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

10.4

Gas strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

10.4.1

Replacing gas struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

11.1

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

11.1.1

Short-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

11.1.2

Long-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

11.2

Winterization (risk of freezing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

11.2.1

Draining the water tank and sprinkler . . . . . . . . . . . . . . . . . . . . . 127

11.2.2

Removing the water filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

12.1

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

12.1.1

Joint protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

12.1.2

Lifting at the 4-point lifting eyes . . . . . . . . . . . . . . . . . . . . . . . . . . 131

12.1.3

Securing the roller on the transporter . . . . . . . . . . . . . . . . . . . . . 131

12.1.4

Center of gravity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

13.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Содержание ARX 36

Страница 1: ...Book ID 1208531 Original manual EN ARX 36 ARX 40 ARX 40 K ARX 45 ARX 45 K Yanmar Serial No 40000...

Страница 2: ...2 ARX 4 1208531 03 07 2012...

Страница 3: ...Relevant EC directives Machinery Directive 2006 42 EC Directive on Electromagnetic Compatibility 2004 108 EC Emission Directive 97 68 EC Noise Directive 2000 14 EC Applicable harmonized standards EN 5...

Страница 4: ...4 ARX 4 1208531 03 07 2012...

Страница 5: ...roller engineering Because the content of the deliverable depends on the order the features of your rol ler may differ in some descriptions and pictures In order to avoid faults due to improper operat...

Страница 6: ...6 ARX 4 1208531 03 07 2012...

Страница 7: ...1 1 8 Spare parts 15 1 2 Structure of the manual 16 1 2 1 Orientation on the roller 16 1 2 2 Warnings 16 2 Product description 19 2 1 Identification of the roller 20 2 1 1 Machine types 20 2 2 Product...

Страница 8: ...ing 52 6 1 1 Roller with pneumatic wheel combined roller 52 6 1 2 Wide tires 52 7 Operation 55 7 1 Rollover bar ROPS 56 7 1 1 Folding the ROPS upward 56 7 2 Driver s seat 57 7 2 1 Safety information 5...

Страница 9: ...alarm 76 8 7 Battery cut off switch 76 8 7 1 Battery cut off switch on off 76 8 8 Traction aid flow divider 77 8 9 Anti adhesive 78 8 9 1 Switching on anti adhesive 78 8 9 2 Advantages of anti adhesiv...

Страница 10: ...ble 110 9 16 Consumables 111 9 17 Tightening torques 111 9 18 Cleaning the roller 112 10 Repair 115 10 1 Battery 116 10 1 1 Replacing the battery 116 10 1 2 Starting with another battery jumpering 117...

Страница 11: ...gas struts 136 14 Appendix 139 14 1 Wiring diagram ARX 4 140 14 1 1 Key for ARX 4 wiring diagram 142 14 2 Hydraulics diagram ARX 4 146 14 2 1 Key for ARX 4 hydraulics diagram 147 14 3 Hydraulics diag...

Страница 12: ...12 ARX 4 1208531 03 07 2012...

Страница 13: ...13 1208531 03 07 2012 1General...

Страница 14: ...er for the following processes Commissioning Operation Maintenance Repair 1 1 3 Overview of customer documentation Please check that the delivery is complete and inform us within 14 days after purchas...

Страница 15: ...entire ser vice life If you loan the roller ensure that the manual is taken along on board the roller If the roller is sold hand the manual over to the new owner 1 1 6 Technical changes In the interes...

Страница 16: ...aintenance It is essential that you read chapter 3 Safety information Page 27 carefully before commissioning and carrying out maintenance work Observing the safety instructions in particular increases...

Страница 17: ...resents a hazard of environmental pollution causing local or global environmental damage NOTE The battery poles and terminals must be clean If they are coated with a whitish or greenish sulfur crust t...

Страница 18: ...18 ARX 4 1208531 03 07 2012...

Страница 19: ...19 1208531 03 07 2012 2Product description...

Страница 20: ...he roller drum The combined roller has a pneu matic wheel axis instead of the smooth back drum roller ARX 36 ARX 40 ARX 45 Tab 2 1 Roller with roller drum ARX 40 K ARX 45 K Tab 2 2 Roller with pneumat...

Страница 21: ...duct data 2 2 1 Dimensions Tab 2 3 ARX 4 dimensions ARX 36 ARX 40 ARX 45 ARX 40 K ARX 45 K A 1950 1950 1950 2008 2008 B 1423 1423 1503 1463 1463 W 1300 1300 1380 1300 1380 W1 1341 1341 1421 1341 1421...

Страница 22: ...0 4700 5100 4700 5100 Static linear load kg cm 14 4 15 8 16 9 15 8 16 9 Wheel load kg 480 508 Inside turning radius mm 2581 2581 2621 2581 2621 Amplitude mm 0 57 0 36 0 57 0 36 0 55 0 34 0 57 0 36 0 5...

Страница 23: ...mal modes of operation Use the ARX 4 roller exclusively for driving on and compacting Unbonded layers earth gravel crushed stone Blacktops asphalt 1 Roller designation 2 Roller model 3 Name and addres...

Страница 24: ...ing in particularly The roller is not a playground The roller must not be used for traction The roller is not a passenger transporter In the case of movements greater than 3km the roller must be loade...

Страница 25: ...given in the various sections must be adhered to The safety inst ructions must be observed at all times Failure to adhere to working instructions their correct order safety instructions or safety lab...

Страница 26: ...26 ARX 4 1208531 03 07 2012...

Страница 27: ...27 1208531 03 07 2012 3Safety information...

Страница 28: ...es where there is a hazard of slipping or overtur ning Do not drive on slopes that are steeper than the maximum climbing capacity of the equipment Always drive the roller carefully perpendicular to th...

Страница 29: ...er on slopes only in such a way that it cannot tip over Use the roller on slopes only in such a way that it cannot tip over The roller drums have very poor adhesion on snow and ice Dri ving or working...

Страница 30: ...er Read the operating instructions before operating the roller Adhere to the safety regulations at all costs In case of lack of clarity contact your authorized dealer DANGER Danger to life through ove...

Страница 31: ...s of a measured level of 85dB A sound pressure 3 5 Safety labels on the machine Observe and adhere to the rules Keep the safety stickers and signs complete and legible Replace any damaged or illegible...

Страница 32: ...e to incompetent operation Explanation Read the operating instructions before operating the roller Adhere to the safety regulations at all costs Contact your authorized dealer if anything is unclear R...

Страница 33: ...everal operations of the locking brake while the roller is in motion the brake test must be perfor med Relationship to roller Driver s position Danger Damage to electrical controls Explanation Never s...

Страница 34: ...r chassis front right Designation Guaranteed sound power level Explanation Indicates the overall noise level produced by the roller Relationship to roller Front chassis left Designation Hydraulic oil...

Страница 35: ...typical ground compaction activities with and without vibra tion The impact duration shall be taken into consideration when calculating the daily exposition NOTE The acceleration data are dependent o...

Страница 36: ...36 ARX 4 1208531 03 07 2012...

Страница 37: ...37 1208531 03 07 2012 4Structure and function...

Страница 38: ...position Fig 4 2 View from left 1 Emergency stop switch 2 Ignition switch 3 Speed adjusting lever 4 Operating lever 1 Suspension 2 Articulated joint protection 3 Hydraulic tank oil level indicator op...

Страница 39: ...w Fig 4 4 View front right 1 Hydraulic oil drain 2 Diesel tank drain 3 Draining engine oil 4 Anti adhesive tank drain 1 Identification plate 2 Water filter 3 Tank cap diesel 4 Front sprinkler 5 Roller...

Страница 40: ...40 ARX 4 1208531 03 07 2012 Fig 4 5 View rear left 1 Water tank cover 2 Water level display 3 Rear sprinkler 4 Roller drum scraper 5 Water pump below the footplate 6 Towing lugs 1 2 4 3 5 6 6...

Страница 41: ...41 1208531 03 07 2012 5Operating and display elements...

Страница 42: ...switch for light 4 Operating switch for work gear transport gear 5 Sprinkling interval switch 6 Indicator switch left right optional 7 Vibration amplitude and frequency preselect 8 Operating switch f...

Страница 43: ...battery charge level charge control 3 Engine oil pressure control lamp 4 Control lamp for engine coolant temperature 5 Control lamp for hydraulic oil temperature 6 Control lamp for emergency stop 7 C...

Страница 44: ...ts up during operation or does not go off after starting stop the roller and turn off the engine immediately 1 Check the engine for oil loss and correct oil level 2 The oil level in the engine is corr...

Страница 45: ...lever into neutral position 3 Sit on the driver s seat 4 If the control lamp still continues to be lit Call a specialist to remedy the prob lem Diesel reserve After the Diesel reserve control lamp li...

Страница 46: ...1208531 03 07 2012 Dipped lights The Dipped lights control lamp remains lit as long as the dipped lights are switched on Indicators The Indicator control lamp remains lit as long as the blinker is swi...

Страница 47: ...al both operating levers deflected Put the operating lever in the neutral posi tion 14 Parking brake is activated Release parking brake 15 Diesel engine is not running Start the engine Display Error E...

Страница 48: ...pened Check supply voltage replace controller unit F35 Ability of pump to be switched off Vehicle standstill Apart from the digits of the display unit no outputs are actuated Check drive pump magnets...

Страница 49: ...f the roller Display Effect Remedy BUS No connection is present between the controller unit and the dis play unit The following functions are not available Oil temperature warning lamp Brake pressure...

Страница 50: ...50 ARX 4 1208531 03 07 2012...

Страница 51: ...51 1208531 03 07 2012 6Commissioning...

Страница 52: ...1 1 Roller with pneumatic wheel combined roller If using a combined roller you must check tire pressure and adjust as required The ex works pressure is set to 2 5 bar Tire pressure must be adjusted t...

Страница 53: ...Commissioning 53 1208531 03 07 2012 Fig 6 1 Valves on wide tires ARX 4 1 2 2...

Страница 54: ...54 ARX 4 1208531 03 07 2012...

Страница 55: ...55 1208531 03 07 2012 7Operation...

Страница 56: ...on 5 Fit the two bolts 5 1 You may need to use a pipe extension to help in tightening the bolts 5 2 Lubricate the bolts e g Never Seez mounting grease 6 Place the split pins into the bolts Fig 7 1 ROP...

Страница 57: ...ing DANGER Danger to life through distraction Never adjust the driver s seat while driving as you will loose control of the roller DANGER Danger to life through being thrown out Always wear the safety...

Страница 58: ...foot of crushing 7 2 2 Adjusting the driver s seat NOTE The driver s seat is important for your health Adjust the seat to suit your body size Fig 7 3 Driver s seat 1 Backrest 2 Weight 3 Forward backwa...

Страница 59: ...desired position NOTE If adjusted ergonomically forward backward your feet will be on the floor pa nel Transverse ad justment 1 Pull the lever slightly upward 1 1 Place the seat in the desired positi...

Страница 60: ...locks in 3 Put the speed adjusting lever into the idle position 4 Turn the ignition key clockwise to position III 5 As soon as the engine starts up release the ignition key Fig 7 5 Starting motor posi...

Страница 61: ...roller from cold with cold hydraulic oil braking distances are longer than when the oil has reached normal working tempera ture 7 5 Driving and braking 7 5 1 Setting the speed Speed adjusting lever T...

Страница 62: ...rgency situation the machine will stop 7 6 Work gear transport gear The roller is equipped with two gears 1 Turn the switch 2a toward the left the hydraulic system is switched to the transport gear dr...

Страница 63: ...rake wear The parking brake may not be activated while driving but only when the rol ler is at a standstill 7 9 Seat switch The roller can only be put into operation when the seat switch is closed i e...

Страница 64: ...nto the neutral position 2 Move the speed adjusting lever all the way back 3 Now turn the emergency stop button slightly in the direction of the arrow until its clicks out The roller is now ready for...

Страница 65: ...f the roller starts to roll move the operating lever slightly in the opposite direction so that the vehicle is kept still hydrostatically 7 12 Sprinkling 7 12 1 Checking water level Water level indica...

Страница 66: ...sprin kling 7 12 4 Switch on interval sprinkling 1 Turn the sprinkler switch from Pos 0 to Pos 1 The sprinkler switches on 2 Turn the switch further to the right The interval sprinkler switches on 3 I...

Страница 67: ...cy 7 13 2 Vibration on off Presetting 1 Turn the switch 2a Toward the left The roller only vibrates at the front 2b toward right The roller vibrates both at the front and the rear NOTE When switching...

Страница 68: ...er vibrates as soon as vibration is activated and the roller reaches a speed of 1 2 km h The minimum speed can be changed if desired Ask your authorized dealer WARNING Unintentional reaction accident...

Страница 69: ...69 1208531 03 07 2012 8Options...

Страница 70: ...nction vibration will be switched on pavement will be damaged Frequency 1 Before operating the edge cutter turn the pre select switch 2a towards the left High frequency low amplitude or 2b to the cent...

Страница 71: ...switched on for as long as the Sprinkler button is pressed Water supply 1 Pressing the Water 3 button switches on the water supply for the edge cut ter NOTE The water supply only works if continuous r...

Страница 72: ...e operating lever The unused operating lever must be in the neutral position The operating buttons are always active Driving with the left operating le ver 1 Move the right operating lever to the neut...

Страница 73: ...ork light is lit 8 4 Revolving warning light 8 4 1 Switching on the revolving warning light 1 Turn the switch 2a to position 1 The revolving warning light is switched on The roller may be fitted with...

Страница 74: ...he bulb holder 3 together 4 Remove the bulb from the holder 5 Pull the bulb out of the connector 6 Replace the defective bulb with a new one of the same type and wattage Fig 8 5 Replacing the bulb NOT...

Страница 75: ...he screws are always firmly tightened Roof with revol ving warning light 1 Loosen the wing nuts of the revolving warning light 2 Lift the warning light out of the holder 8 5 3 Transport with ROPS fold...

Страница 76: ...ect the power supply when working on the electrical system 8 7 1 Battery cut off switch on off The battery cut off switch is located under the cowling above the battery Switching on the power 1 Turn t...

Страница 77: ...8 9 Removing the key 8 8 Traction aid flow divider The flow divider ensures equal drive of the front and rear wheels and thus avoids free rotation of one wheel This function is useful for negotiating...

Страница 78: ...ti adhesive 1 Press the bottom button 1 on the operating lever Anti adhesive is admixed until you release the button NOTE The water sprinkler for the roller drum is controlled via the instrument panel...

Страница 79: ...adhesive does not attack the pneumatic tyre rubber Penetration of superfluous anti adhesive has no subsequent negative effects The anti adhesive is biodegradable 8 9 3 Anti adhesive designations Tab 8...

Страница 80: ...80 ARX 4 1208531 03 07 2012...

Страница 81: ...81 1208531 03 07 2012 9Maintenance...

Страница 82: ...to life through an unsafe work area Always use an accident proof support when working on a raised roller Never work below a roller which is only supported by a crane or other electrical hydraulic lif...

Страница 83: ...he supplier as being compatible with synthetic es ters may be used DANGER Danger of severe injury through loose clothing being caught and drawn in Only open the engine hood when the engine is switched...

Страница 84: ...ust be performed according to the following maintenance tables in order to guarantee reliable roller operation Remove all dirt before taking off any covers plugs measuring rods etc to inspect or top u...

Страница 85: ...ant Expansion tank Fuel system leakage Hydraulic oil cooler Tires Engine oil level Driver s position step Water tank sprinkler Air intake filter Fuel level Hydraulic oil level Bulbs revolving warning...

Страница 86: ...draulic system leaks Hydraulic oil tank ventilation filter Hydraulic oil hydraulic oil filter Fuel filter element Water separator filter element Air filter cartridge Cleaning the fuel tank Roller drum...

Страница 87: ...operating instructions and the detailed instructions given there 10 2 H H H Object condition Relays and fuses Preparation for welding work Roller drum bearings roller drum maintenance Hood hinges as...

Страница 88: ...88 ARX 4 1208531 03 07 2012 9 4 Maintenance check sheet Roller serial no ________________ Date Operating hours Comments Activity Signature...

Страница 89: ...Releasing brakes 1 Use a wrench size19 to undo the brake pads The brake release chocks are in the front chassis to the left under the light and are secured with two M12x35 bolts 2 Remove the brake re...

Страница 90: ...e front left drive motor 4 1 Turn the screw in by hand 5 Turn the wrench approx one half turn downward Wrench rotation on the motor approx 180 6 Follow the same procedure for the rear right drive moto...

Страница 91: ...btained in any building supplies store Fig 9 4 Catch open catch closed NOTE Two gas absorbers reduce the force required to open the hood and give it its final position If you need more force to open t...

Страница 92: ...stick 6 Coolant level display 7 Hydraulic oil filler neck 8 Hydraulic oil filter 9 Engine oil filter 10 Fuel filter 11 Coolant filler neck 12 Water separator WARNING Risk of burning and injury when ha...

Страница 93: ...the lower edge of the filler neck 1a Every day before beginning work or 1b as soon as the warning lamp lights up The tank holds 43liters of diesel fuel Fig 9 6 Diesel fuel filler neck Diesel Specific...

Страница 94: ...tap 3 Drain off the diesel 4 Install the screw plug 1 4 1 Secure the screw connections with Loctite special and tighten by hand not with torque Observe the table Torque Drain cock hydraulic tank Page...

Страница 95: ...hten by hand not with torque Observe the table Torque Drain cock hydraulic tank Page 112 9 8 5 Fuel filter element Fig 9 8 Fuel filter Replace fuel filter element 1 according to the maintenance plan 9...

Страница 96: ...heck engine oil level daily using the dipstick The dipstick 1 is located on the left of the engine 1 1 Check oil level while the roller is standing on a level surface and the engine is cold 1 2 You ca...

Страница 97: ...ngine oil drain is located at the front left between the front and rear chassis 1 Turn the roller all the way to the right This provides easier access to the engine oil drain 1 Fig 9 12 Roller turned...

Страница 98: ...draulic oil level Inspection window Always check the hydraulic oil level at operating temperature with the engine run ning 1 Place the roller on level ground 2 Let the roller continue to idle 3 Check...

Страница 99: ...hydraulic oil drain 2 Remove the hydraulic oil tank lid 3 Remove the hydraulic oil drain plug 1 under the roller 4 Allow the oil to drain into the container 5 Install the hydraulic oil drain plug 1 5...

Страница 100: ...r jet Fig 9 16 Hydraulic oil cooler grill 9 10 5 Replacing the hydraulic oil filter 1 Remove the filter lid 2 Unlock the filter element 3 Lift the filter element out of the filter housing 3 1 Dispose...

Страница 101: ...ring on the filter lid 7 Put the filter lid in place 7 1 Tighten the lid with a torque wrench max torque 20Nm Fig 9 19 Replacing the hydraulic oil filter steps 7 to 8 9 10 6 Replacing the ventilation...

Страница 102: ...ty the sprinkler system See Section Winterization risk of freezing Page 126 9 12 Coolant A coolant antifreeze mixture for up to 25 is provided upon delivery from the factory For temperatures colder th...

Страница 103: ...9 23 Coolant filler neck 9 12 3 Cleaning the radiator 1 Check the cooling ribs of the water tank for dirt and clogging 2 Clean the ribs with water or blow them out with compressed air NOTE Never clea...

Страница 104: ...tch on sprinkler 2 Check the nozzles on the sprinkler tubes in front and in back 9 13 2 Roller drum scraper Roller drum scra per 1 Tension the scrapers lightly by hand Fig 9 25 Roller drum scraper Scr...

Страница 105: ...ire pressure on the pneumatic wheel axle 2a 2 2 5bar OK 2b 2 2 5bar Increase pressure by pumping in some air 2c 2 2 5bar Reduce pressure by letting air out 9 13 4 Air intake filter Dirt outlet 1 Press...

Страница 106: ...ler you must 2a clean the air filter cartridge 2b or replace it Fig 9 28 Soiling indicator Air filter cartridge 1 Check the air filter cartridge for 2a Damage replace the cartridge 2b Soiling clean th...

Страница 107: ...off the engine NOTE The emergency stop control lamp only lights when the emergency stop is pressed NOTE The control lamp for the emergency stop circuit operating lever neutral posi tion and seat cont...

Страница 108: ...e roller 10 1 The brake light P must extinguish quickly 11 Test the forwards and the backwards drive There should be no problems NOTE Damage to property through incorrect handling If the roller does n...

Страница 109: ...This causes the bearing to be unloaded 3 Clean the grease nipple 1 before greasing 4 Connect the grease gun to the grease nipple 5 Press grease into the bearing until it visibly begins to ooze out 6...

Страница 110: ...g compatible with synthetic es ters may be used Brand Hydraulic oil Synthetic hydraulic oil based on HE esters Grease standard ISO VG 46 HVLP DIN 51524 T3 ISO 15380 HEES ISO 2137 DIN 51502 Application...

Страница 111: ...18 400g 1111368 Grease Motorex 174 4 5kg 1147048 Grease Blaser Foodgrease SPM00 14kg 1075038 Anti freeze Motorex green 30l 922341 Adhesive Loctite 4052 blue 50ml 1 907977 Adhesive Loctite 4100 red 50m...

Страница 112: ...ils or with cement and lime stabilizers complete cleaning must be performed daily SW Allen Srew diameter Steel quality Tightening torque in Nm 3 M5 10 9 4 5 M8 10 9 10 5 M10 10 9 18 SW Allen Srew diam...

Страница 113: ...eam cleaner Always cover these materials When washing the roller ensure that no water is sprayed into the air intake filter Before cleaning the roller with pressure cleaners using water steam etc cove...

Страница 114: ...114 ARX 4 1208531 03 07 2012...

Страница 115: ...115 1208531 03 07 2012 10Repair...

Страница 116: ...below 10 volts while starting otherwise the battery must be charged Machine running alternator charging voltage The voltage should lie in a range of from 13 to 14 5 volts 10 1 1 Replacing the battery...

Страница 117: ...leaned 10 1 2 Starting with another battery jumpering 1 Connect the red cable to the terminals of both batteries 2 Connect one end of the green or black cable to the terminals of both batte ries 3 Act...

Страница 118: ...4 Long term storage If the roller is not in operation for more than two days the battery must be turned off at the battery cut off switch This reduces the risk of battery discharge If no battery cut...

Страница 119: ...engine compartment 10 2 2 Steering column fuses 1 Remove the four fastening screws on the fuse box and 2 Remove the cover 3 Replace the defective fuse Tab 10 2 Steering column fuses Fuse No Power Fus...

Страница 120: ...the front 1 Open the hood see Opening the hood Page 91 The bulbs of the low beam lights 1 and the parking lights 2 are now accessible F8 10 A Seat heating F9 3 A Controller F10 10 A Controller drive p...

Страница 121: ...body of the low beam headlight unit in order to prevent water from entering Parking light 1 Pull the bulb out of the lamp holder 2 Replace the defective bulb with a new one of the same type and power...

Страница 122: ...he defective bulb with a new one of the same type and power 6 Put the guard back on the casing NOTE The guard must sit firmly on the glass body of the low beam headlight unit in order to prevent water...

Страница 123: ...r paint on the piston rods can lead to failure of the units Avoid modifications manipulation impacts tensile loading heating pain ting over or removal of imprints Do not install defective or improperl...

Страница 124: ...124 ARX 4 1208531 03 07 2012...

Страница 125: ...125 1208531 03 07 2012 11Storage...

Страница 126: ...to your roller remove the negative battery cable from the battery if a standstill period of more than two weeks is expec ted 8 7 Battery Uninstall the battery and clean the outside Charge the battery...

Страница 127: ...5 1 This pumps the remaining water out of the pipes Fig 11 1 Draining sprinkling water 11 2 2 Removing the water filter The plastic container must be removed if there is a risk of freezing The water w...

Страница 128: ...128 ARX 4 1208531 03 07 2012...

Страница 129: ...129 1208531 03 07 2012 12Transport...

Страница 130: ...r to be able to move the steering wheel 3 Hook the joint protection into place 4 Secure the joint protection with the lock bolt 3 5 Secure the lock bolt with the compression spring 2 Fig 12 1 Joint pr...

Страница 131: ...oint lifting eye NOTE The lifting devices steel ropes etc must be at least 1 800mm long NOTE The roller will weight less if the water tanks are drained before transporting 12 1 3 Securing the roller o...

Страница 132: ...4 Lashing the roller front view 12 1 4 Center of gravity The center of gravity relevant to transport is located 650mm from the floor and approx in the center of the roller depending on the fill level...

Страница 133: ...Transport 133 1208531 03 07 2012 Fig 12 5 Roller s center of gravity...

Страница 134: ...134 ARX 4 1208531 03 07 2012...

Страница 135: ...135 1208531 03 07 2012 13Disposal...

Страница 136: ...depressurize 2a Slowly cut the pressurized tube open at the points indicated using a handsaw or 2b Drill a hole in the tube using a drill with about a 3 mm diameter CAUTION Environmental hazard throug...

Страница 137: ...o these regulations is not possible ask your authorized dealer 1 saw cut hole position Cut or drill into the pressurized tube about 20mm from the bottom 2 saw cut hole position Cut or drill into the p...

Страница 138: ...138 ARX 4 1208531 03 07 2012...

Страница 139: ...139 1208531 03 07 2012 14Appendix...

Страница 140: ...140 ARX 4 1208531 03 07 2012 14 1 Wiring diagram ARX 4 Fig 14 1 Wiring diagram no 1202835 1...

Страница 141: ...Appendix 141 1208531 03 07 2012 Fig 14 2 Wiring diagram no 1202835 2...

Страница 142: ...left position light E15 Rear right parking light E16 Rear left parking light E17 Front right indicator E18 Front left indicator E19 Rear right indicator E20 Rear left indicator E21 Revolving warning l...

Страница 143: ...perature H6 Warning lamp emergency stop H7 Warning lamp diesel reserve H8 Control lamp pre heating H9 Control lamp brake pressure H10 Control lamp parking lights H11 Control lamp dipped lights H12 Con...

Страница 144: ...ght S5 Potentiometer sprinkler S6 Switch work gear S7 Switch vibration automation S8 Switch rear vibration S9 Switch horn S10 Switch parking light low beam light S11 Switch revolving warning light wor...

Страница 145: ...der V12 Diode edge cutter 1 V13 Diode edge cutter 2 Y1 Pull in holding solenoid Y2 Valve locking brake Y3 Drive pump forwards Y4 Drive pump backwards Y5 Valve front vibration Y6 Valve rear vibration Y...

Страница 146: ...146 ARX 4 1208531 03 07 2012 14 2 Hydraulics diagram ARX 4 Fig 14 3 Hydraulics diagram no 1208392...

Страница 147: ...ion 1 Drive pump 2 Vibro steering pump 3 Front drive motor 4 Rear drive motor 5 Steering orbitrol 6 Steering cylinder 7 Vibro switch valve 8 Vibro motor front 9 Vibro motor rear 10 Oil cooler 11 Retur...

Страница 148: ...148 ARX 4 1208531 03 07 2012 14 3 Hydraulics diagram ARX 4 K Fig 14 4 Hydraulics diagram no 1217529...

Страница 149: ...steering pump 3 Front drive motor 4 Rear drive motor 5 Steering orbitrol 6 Steering cylinder 7 Vibro switch valve 8 Vibro motor front 9 Vibro motor rear 10 Oil cooler 11 Return line suction filter 12...

Страница 150: ...150 ARX 4 1208531 03 07 2012...

Страница 151: ...l levels ARX 4 22 Limits for application in consideration of environmental conditions 24 ARX 4 sound power level 31 Warning stickers on board 32 Notice stickers on board 34 Error code upon start up 47...

Страница 152: ...ocket head screws Allen 111 Torque low profile cylinder head screws and oval head screws 112 Torque Shoulder screws 112 Torque Countersunk head screws 112 Torque Screw plugs 112 Torque Drain cock hydr...

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