amiad ABF-15000 Скачать руководство пользователя страница 10

 

ABF-15000 OL  

                     910101-000320 / 09.2017 

Page 10 of 19

 

INSTALLATION AND START-UP INSTRUCTIONS 

Mechanical Considerations 

1. Select a convenient location for the installation of the filter where operation and maintenance will be optimum. 

2. It is recommended to prepare a beam or any other arrangement, which will allow hanging a crane for opening the filter.

 

3. Install the filter vertically.  Please note that a minimum clearance of 700 mm (28 In.) is required in order to allow disassembly of 

the unit.

 

4. Make sure that the direction of the flow is as indicated by the arrow marked on the filter housing. (Flow outlet will always be from 

the side; flow inlet is from the bottom).

 

5. If possible, prior to installing the filter, flush the main line, at the connection point thoroughly, in order to remove large objects, 

this may damage the filters internal mechanism.  

 

6. Connect a 3" drainage pipe to the exhaust valve (#14). The maximum length of the drainage pipe will be 40 meters (120 feet).  

Please note, that no restriction is allowed on the drainage pipe. For special applications, please consult the manufacturer. 

Electrical Considerations 

1. Connect the appropriate electrical power supply to the control board and the interconnections between the control board and 

the electrical components on the filter, according to the wiring diagram provided. 

2. Install fuses as noted on the electrical schematic and ensures that all electrical connections are well insulated. 

3. The electrical wires (conduit) connecting the control board and the filter should be of sufficient length to enable disassembly of 

the drive unit from the lid without disconnecting these wires. 

Start-up Considerations 

1. Switch on the main circuit breaker.

 

2. Press the "TEST" push-button and check the direction in which the motor is rotating. The motor should rotate the brush shaft 

clockwise.  If it is rotating in the other direction - change the direction by swapping the phase connections.

 

 

3. Slowly open the valve at the inlet of the filter. If possible with an outlet valve closed and a by-pass valve open, and repeat a 

manual flushing.

 

4. Open the outlet valve gradually and bring the filter to normal working condition. 

5. Check that the PDS is properly functioning by draining its low-pressure tube. Draining is done by means of the 1/4" valve. Closing 

the valve for at least 3 seconds will cause the PDS to send an electric signal to the control board and automatic cleaning will 
begin. 

6. The cleaning operation should be for 15 seconds and full flow out of the exhaust valve should be observed during this entire 

period. After the 15 second cleaning operation, the flow out of the exhaust valve should stop immediately. Be sure to observe 
that there is no significant leakage occurring from the exhaust valve once the cleaning operation has completely stopped. 

Содержание ABF-15000

Страница 1: ...ater Systems ABF 15 000 ON LINE FILTER Automatic Brush Filter Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions Ref 910101 000320 09 2017 ...

Страница 2: ...ny of this document or its Content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or projec...

Страница 3: ...F FILTER OPERATION 9 INSTALLATION AND START UP INSTRUCTIONS 10 ELECTRICAL CONTROL SYSTEM DESCRIPTION 11 DISASSEMBLING THE ABF 15 000 FILTER 12 RE ASSEMBLING THE ABF 15 000 FILTER 12 MAINTENANCE 13 PARTS SCHEDULE ABF 15 000 ON LINE 14 PARTS DRAWING 1 15 PARTS DRAWING 2 17 AMIAD LIMITED WARRANTY 18 WITH ANY INQUIRY PLEASE QUOTE FILTER SERIAL NUMBER LOCATED ON THE FILTER NAMEPLATE ...

Страница 4: ...ust valve 80mm 3 Flushing cycle time 15 seconds Wasted water per cycle 300liter 80USgal at 4 bar 60 psi Minimum flow for flushing 70m3 h 310USgpm Control and electricity Electric motor 1 5 HP 15 18 Output R P M Rated operation voltage 3 phase 380V 50 Hz or 220 440V 60 Hz Upon request 24V DC Control voltage 24V AC 24V DC upon request Construction materials Filter housing and lid Carbon Steel 37 2 S...

Страница 5: ...hting at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized st...

Страница 6: ...e note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technic...

Страница 7: ...ize slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regul...

Страница 8: ...ABF 15000 OL 910101 000320 09 2017 Page 8 of 19 DIMENSIONAL DRAWING RECOMMENDED INSTALLATION This is a conceptual installation drawing Note that piping is not included ...

Страница 9: ...inder is operated automatically This operation consists of opening an exhaust valve 14 located on the housing lid and starting the electric motor 20 which revolves two stainless steel brushes 7 on the inside of the filtration cylinder 6 The particles trapped on the cylinder are dislodged by the revolving brushes and flushed out through the open exhaust valve 14 The cleaning operation duration is a...

Страница 10: ... wiring diagram provided 2 Install fuses as noted on the electrical schematic and ensures that all electrical connections are well insulated 3 The electrical wires conduit connecting the control board and the filter should be of sufficient length to enable disassembly of the drive unit from the lid without disconnecting these wires Start up Considerations 1 Switch on the main circuit breaker 2 Pre...

Страница 11: ...ning Flushing according to Time The timer is located inside the control board and is marked T2 It is possible to set it for intervals from a few minutes up to 30 hours To cancel the option of flushing by timer turn off the SW 1 switch Timer T1 determines the minimum flushing duration It is recommended that flushing duration be set to 15 seconds Fault Mode The control board is equipped with a prote...

Страница 12: ... brushes and replace if necessary RE ASSEMBLING THE ABF 15 000 FILTER 1 Before reassembling visually check that all components are complete and in good mechanical condition 2 Install the seals 6 1 on the screen 6 and insert the screen into the filter housing 1 3 Insert the Brush Assembly 7 in a spiral motion into the Screen Cylinder Make sure the lower side of the spindle shaft will go through bea...

Страница 13: ...from the spindle shaft by changing the O rings 8 1 8 2 Annual maintenance 1 Check the integrity of the screen unit 2 Check the internal coating for chips or scratches Maintenance prior to long term cessation of filter operation The following must be done if the filter will not be in operation for more than a month 1 Operate a flushing cycle If possible with a closed downstream valve 2 Disconnect t...

Страница 14: ...101 000373 19 8 1 4 T Connector F x F x M 720501 000214 11 1 M22 Galvanized Washer x24 760103 000079 19 9 Manometer Valve 1 4 730104 000196 12 3 Flange seal 770103 000046 20 DR UNIT ABF15K 380AC 3PH 1 125KW RMI110 720201 000026 13 Solenoid Valve GEM SOL 720103 000177 20 1 Electric Motor 1 5 HP 720203 000011 13 Solenoid Valve ASCO 720103 000182 20 2 Gear 1 100 720202 000009 13 1 L Connector 5 16 x ...

Страница 15: ...ABF 15000 OL 910101 000320 09 2017 Page 15 of 19 PARTS DRAWING 1 ...

Страница 16: ...ABF 15000 OL 910101 000320 09 2017 Page 16 of 19 PARTS DRAWING 2 ...

Страница 17: ...ABF 15000 OL 910101 000320 09 2017 Page 17 of 19 PARTS DRAWING 2 ...

Страница 18: ...6 This warranty is valid on the condition that the Products are installed according to Amiad s instructions as expressed in Amiad s instruction manuals and according to the technical limitations as stipulated in Amiad s literature or as stated by a representative of Amiad 7 This warranty will not apply to damaged or defective Products resulting from or related to i Fire flood power surges or failu...

Страница 19: ...233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration http amiad com pdf certificates MACHINERY_SAFETY pdf ...

Отзывы: