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TROUBLESHOOTING GUIDE 

LAB STORAGE TANKS

 

25 

98-0123 Rev E 

10

 

TROUBLESHOOTING GUIDE 

 

Symptom 

Possible Cause 

Correction 

High Bacteria 
Counts 

UV light quartz sleeve 
dirty 

 

Clean sleeve with scale cleaner  

 

Replace quartz sleeve 

Water Appears 
“Milky” 

Air in water line 

 

Run water until air is purged 

“Lamp Life 
Expired” Error on 

UV Controller 

Lamp expired 

 

Replace UV lamp 

“Sensor Failure” 
Error on UV 

Controller 

No signal to UV controller 

 

Ensure sensor cable is properly connected to 

controller 

 

Disconnect sensor for 5 seconds to re-set sensor 

 

Replace UV sensor 

“Interlock Open” 
Error on UV 

Controller 

Lamp connector not fully 
seated 

 

Ensure that the lamp connector is fully seated 

 

Verify locking clip is in place 

“Lamp Failure” 

Error on UV 
Controller 

Lamp is not providing 
signal to the controller 

 

Verify engagement of the lamp to the lam 
connector 

 

Lamp connection contacts are corroded 

 

Lamp expired - replace 

“Low Level UV” 
Error on UV 

Controller 

Insufficient UV for 
adequate disinfection 

 

Clean quartz sleeve and sensor lens 

 

Replace UV Lamp 

 

Replace UV sensor 

Red Alarm Light 
Illuminated on 

Pump 

Pump has an alarm 

condition 

 

Pump has ran dry – add water to storage tank 

 

Pump is over temperature – allow to cool then re-
start 

 

Overloaded motor – will attempt to restart every 

30 minutes for a 24-hour period. Replace if not 
corrected. 

 

Seized up pump - will attempt to restart every 30 

minutes for a 24-hour period. Replace if not 
corrected 

 
 

 

Содержание 00HC-4090

Страница 1: ...3345 Stop 8 Rd Dayton OH 45414 800 535 5585 www ameriwater com 98 0123 Rev E Manufactured With Pride in the USA Operation Maintenance Manual Laboratory Storage Tank...

Страница 2: ......

Страница 3: ...t Pump Program 14 6 DISINFECTION 15 7 FAULT FINDING 16 7 1 Fault Finding Chart for Grundfos CME Pump 16 7 2 Alarms and Events 17 7 2 1 Grundfos CME Pump Alarms 17 8 REMINDER FOR ADJUSTING THE SET POIN...

Страница 4: ...TABLE OF CONTENTS LAB STORAGE TANKS 2 98 0123 Rev E 12 4 Resistivity Controller Replacement 28 13 WARRANTY 30 CALIFORNIA PROPOSITION 65 31...

Страница 5: ...k This will continuously spray down the top of the tank with purified water to minimize bacteria growth During disinfection the spray nozzle allows disinfectant to reach all parts of the tank for fast...

Страница 6: ...Depth ins 00HC 4090 62 75 12 33 25 37 00HC 4092 70 12 44 75 40 6 1 3 Performance Models of Float Switches Tank Volume Rated Pump Performance 00HC 4090 3 55 4GPM 55PSI 00HC 4092 3 100 4GPM 55PSI Flows...

Страница 7: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 5 98 0123 Rev E 2 COMPONENT IDENTIFICATION...

Страница 8: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 6 98 0123 Rev E...

Страница 9: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 7 98 0123 Rev E 2 1 Flow Schematic...

Страница 10: ...adapters have been provided in 1 2 3 4 variants as well as a standard Silex connection 5 Connect the return from the DI process to the tee on the inlet of the UV Light this is 3 4 FPT hose barb adapte...

Страница 11: ...to enter the menu 4 Use the key to select Limit Exceeded Function Press the OK key to enter the menu 5 Use the OK key to enter the Measured menu Scroll up to Not Active and use the OK key to disable...

Страница 12: ...er setting the shutoff limit navigate to Limit 1 Exceeded Limit and increase the shut off pressure in one PSI increments until the pump functions as intended 15 Open the discharge valve and return the...

Страница 13: ...CME pumps provided from AmeriWater have been factory set to control mode Controlled see paragraph below and have been programmed to operate on a constant curve at the rated flow mentioned previously...

Страница 14: ...type When you try to establish radio communication between the pump and Grundfos GO or another pump the green indicator light in Grundfos Eye flashes A note also appears in the pump display stating t...

Страница 15: ...OPERATION LAB STORAGE TANKS 13 98 0123 Rev E Figure 3 Grundfos Eye Indicators...

Страница 16: ...OPERATION LAB STORAGE TANKS 14 98 0123 Rev E 5 2 Default Pump Program...

Страница 17: ...short disinfection jumper hose between the filter outlet and return from the loop It will be necessary to loosen the worm gear clamps during installation and removal to these connections Ensure clamp...

Страница 18: ...k for blockages Too low high supply voltage Check the supply voltage and correct the fault if possible No electric supply Connect the electric supply No water consumption Open a tap Check that the hei...

Страница 19: ...further information 7 2 1 Grundfos CME Pump Alarms As mentioned in Section 5 1 1 the alarm indicator light will be shown as well as the Status tab in the Home menu of applicable models The alarm condi...

Страница 20: ...nd ADJUST to go to the next lowest digit 6 Continue these sequences until the desired LO set point value is entered 7 Press the ADJUST button HI will be displayed momentarily followed by the current h...

Страница 21: ...he set points The relay acts simply as a switch When the water quality is above the set point Green LED the relay is in a de energized state and there is a completed circuit between the COM and NC ter...

Страница 22: ...ity Meter It is recommended to verify the accuracy of the resistivity meter annually 9 1 UV Lamp Replacement The UV lamp must be replaced after 9000 hours of operation or annually to ensure adequate d...

Страница 23: ...ainst lamp connector base together until an audible click is heard Re pressurize the system to check for leaks Close the sample port on the filter housing and turn the water source back on Replace the...

Страница 24: ...ely or it is scratched or cracked then replace the sleeve Reinstall the quartz sleeve in the chamber allowing the sleeve to protrude an equal distance at both ends of the chamber Slide supplied O ring...

Страница 25: ...is constructed from quartz which is extremely fragile Use caution when handling the sensor to ensure that you do not chip or break this quartz window Prerequisites Remove and clean the quartz sleeve...

Страница 26: ...calibration can be performed as follows 1 Open the access door to the electrical enclosure and remove the 4 screws on the rear of the resistivity meter 2 Remove the cover and locate the calibration tr...

Страница 27: ...t fully seated Ensure that the lamp connector is fully seated Verify locking clip is in place Lamp Failure Error on UV Controller Lamp is not providing signal to the controller Verify engagement of th...

Страница 28: ...REPLACEMENT PARTS LAB STORAGE TANKS 26 98 0123 Rev E 11 REPLACEMENT PARTS...

Страница 29: ...ater to drain 4 Detach the union from the pump inlet 5 Remove the fittings from the pump for re use on the replacement pump 6 Remove all packing material from the replacement pump and place on the bas...

Страница 30: ...the power source 12 Close the sample port on the post filter open all valves to the loop and return water to the device 13 Disinfect the system per the instructions in section 6 12 4 Resistivity Cont...

Страница 31: ...s into the terminal block in the following order White to terminal 7 Black to terminal 8 Shield to terminal 9 Red to terminal 10 Green to terminal 11 12 Replace the rear access panel and close the ele...

Страница 32: ...rranty service notice must be given to the manufacturer within 30 days of the discovery of the defect There are no warranties on the AmeriWater system beyond those specifically described above All imp...

Страница 33: ...that are known to the State of California to cause cancer birth defects or other reproductive harm One such chemical is Vinyl Chloride a compound used to produce Polyvinyl Chloride PVC The AmeriWater...

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