INSTALLATION,
OPERATIONS,
AND
REPLACEMENT
PARTS
Water
‐
Cooled
Semi
Automatic
MIG
Torch
For
Cool
Grip
Models
607CG
Страница 1: ...INSTALLATION OPERATIONS AND REPLACEMENT PARTS Water Cooled Semi Automatic MIG Torch For Cool Grip Models 607CG ...
Страница 2: ...TOR KIT 10 DIRECT CONNECT 10 DAILY MAINTENANCE 10 MAINTENANCE 11 LINER REPLACEMENT 11 GOOSENECK REPLACEMENT 11 TRIGGER SWITCH REPLACEMENT 12 WATER COOLED CABLE ASSEMBLY REPLACEMENT 13 WATER FLOW REQUIRMENTS 15 NOZZLE TIP RELATIONSHIPS 16 NOZZLE SELECTION CHART 17 400 SERIES NOZZLES 17 CONTACT TIP SELECTION CHART 17 M8 CONTACT TIPS 17 LINER SELECTION CHART 18 PARTS BREAKDOWN 607 CG 19 ...
Страница 3: ...ranty does not cover damage caused by misuse or abuse accident alteration of product improper installation misapplication lack of reasonable care and maintenance unauthorized repairs or modifications loss of use while at a repair facility or other conditions that are beyond the control of American Weldquip A Return Merchandise Authorization Number RMA must be attained from the factory for any prod...
Страница 4: ...et the directive in the United States currently American Weldquip Inc feels this is an important part of our Go Green initiative We have taken all reasonable steps to try to ensure the supporting evidence regarding the absence of the restricted substances to support RoHS compliance For reference the maximum concentration values of the restricted substances by weight in homogenous materials are Lea...
Страница 5: ...sure to EMF fields in welding may have other unknown health effects Welders should use the below procedures to minimize the exposure to EMF fields from the welding circuit Route the cables close together Secure by twisting taping or using a cable cover to keep together Never coil wrap or drape welding cables around your body Do not place your body between welding cables Arrange so that cables are ...
Страница 6: ...roperly grounded equipment is a hazard Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground Additional safety precautions are required when any of the following electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds...
Страница 7: ...the arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI Z87 I standards Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot...
Страница 8: ...tting area as practical to prevent welding or cutting current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards Do not use welder to thaw frozen pipes Remove any combustibles such as a butane lighter or matches from your person before doing any welding or cutting Inspect area to ensure it is free of sparks glowing embers and flames after work is complete...
Страница 9: ...s Sales 5060 Spectrum Way Suite 100 Ontario Canada L4W 5NS or website www csa international org Nation Electric Code NFPA Standard 70 available from National Fire Protection Association Quincy MA 02269 or website www nfpa org Safe Practices for Occupational and Educational Eye and Face Protection ANSI Standard Z87 1 available from the American National Standards Institute 25 West 43rd Street New Y...
Страница 10: ...relief Our spring strain relief prevents the power cable from being over bent prolonging its lifetime while preventing feed issues Additional Options Heat shield thermal spring and torch hangers are available across all torch designs Adaptation Adaptable to most wire feeders with quick change control cable Location Manufactured in Sharon Center Ohio allowing for quick turnaround TORCH SPECIFICATIO...
Страница 11: ...on into wire feeder Tighten screw or other method on wire feeder to secure torch 2 Connect the gas hose if required a Lincoln Universal connect PtoC to power pin then hose from PtoC to feeder b OTC Daihen Lincoln and Panasonic connect to feeder with attached hose 3 Connect feeder control cable plug to the feeder if required 4 Feed welding wire into the torch and tighten drive rolls WARNING WHEN FE...
Страница 12: ...etaining nut to secure the liner in the torch 8 Reinstall the torch to the wire feed unit 9 IMPORTANT at the front end of the torch push the liner back into the gun and hold to trim 10 Trim the liner to 13 32 stick out from the end of the gooseneck 11 Replace the diffuser contact tip and nozzle 12 Feed welding wire into the torch and tighten drive rolls WARNING WHEN FEEDING WELD WIRE THROUGHT THE ...
Страница 13: ...nd nozzle TRIGGER SWITCH REPLACEMENT CG SERIES TORCHES The Trigger Switch Assembly 75000004 contains 1 Trigger Paddle 2 Springs 4 Screws 1 Shoulder Screw 2 Copper Outer Contact Plates 1 Copper Contact Plate 1 Secure Gooseneck in a vice 2 Unscrew the spring from the front handle and slide back on cable assembly 3 Remove the four handle screws and separate the handle assembly 4 Remove the 4 screws s...
Страница 14: ... top from bottom There are two screws securing trigger wires Loosen do not remove these screws and set handle halves aside 6 On the rear adaptor support unscrew the spring from the rear adaptor A screwdriver may be used to push twist the spring to unthread it from the rear adaptor Slide the spring down the cable assembly The rear adaptor will come apart in 2 pieces Remove the rear adaptor support ...
Страница 15: ...ort to remove the trigger wire Do not remove these screws b Disconnect the bullet connector from the flow switch if present c Crimp 2 trigger connectors to one end handle end of the new trigger wire d Crimp 1 trigger connector and 1 bullet connector to the other end adaptor end i Replace outer cover before hooking up trigger wires Outer Cover Replacement if necessary a Remove the plastic boots 1 o...
Страница 16: ...can Weldquip water cooled semi auto torches incorporate a water flow switch The flow switch is set on the rear of your torch to achieve the most accurate reading for the flow of coolant The flow switch has been designed to prevent failure of the torch do to restricted or lack of proper coolant flow A minimum of 0 25 GAL MIN is required for trigger activation It is imperative that coolant flows in ...
Страница 17: ...usually 1 8 or 1 4 from the nozzle Keep in mind that the further the stick out the more susceptible to gas porosity issues Typically this used in short circuit lower amperage applications and or where you may need to reach into a corner Flush Tip Higher current Short Circuit Short Arc Dip Transfer Welding Applications The tip is flush with the end of the nozzle Typically used in higher current and...
Страница 18: ... 75146204CU CONICAL 5 8 15 9mm BARE COPPER 2 820 71 6mm 75001738 75145602 I SMALL CONICAL 9 16 14 2mm NI PLATED BRASS 2 820 71 6mm INSTALLED 75144301 I TAPERED 7 16 11 1mm NI PLATED BRASS 2 820 71 6mm INSTALLED 75145004 BOTTLE NOSE 1 2 12 7mm NI PLATED BRASS 3 125 79 4mm 75001733 75146205 I CONICAL 5 8 15 9mm NI PLATED BRASS 3 031 77 0mm INSTALLED 75146205CU TAPERED 5 8 15 9mm BARE COPPER 3 031 77...
Страница 19: ... is for tight tolerance LINER SELECTION CHART Part Number Description 75005215T 023 030 LINER 5FT T STYLE 75010215T 023 030 LINER 10FT T STYLE 75015215T 023 030 LINER 15FT T STYLE 75001222T 035 045 LINER 1FT T STYLE 75005222T 035 045 LINER 5FT T STYLE 75010222T 035 045 LINER 10FT T STYLE 75015222T 035 045 LINER 15FT T STYLE 75025222T 035 045 LINER 25FT T STYLE 75001228T 045 1 16 LINER 1FT T STYLE ...
Страница 20: ...19 PARTS BREAKDOWN 607 CG ...
Страница 21: ...OL GRIP 75000047 NS HANDLE SCREWS STD 4 REQUIRED 75000008 NS SWITCH ASSEMBLY DUAL SCHEDULE 75000017 NS SWITCH ASSEMBLY MULTI SCHEDULE 75000018 NS DS MS SWITCH CONNECTORS 75077018 10 TRIGGER ASSEMBLY 75000004 11 TRIGGER PADDLE 75000042 12 EXT TRIGGER SCREW 75000013D 13 EXT TRIGGER 75000007 ET 14 RUBBER BOOT 75006033 15 7 16 HOSE CLAMP 38577108 16 8 7MM HOSE CLAMP 38577105 17 TRIGGER CONNECTOR 75077...
Страница 22: ...EDER PIN 38277001 N078 CAP EURO 37077005 CAP MILLER FEEDER PIN 37577705 N O RING MILLER PIN 37577102 O RING TWECO 4 PIN 37577102 O RING TWECO 5 PIN 75000021 O RING EURO 28500002 35 GAS HOSE PER FOOT 38577087 36 9 16 18 RH NUT GAS TYPE B 38677145 37 9 16 NIPPLE TYPE B 38677144 38 5 8 18 RH NUT GAS TYPE A 38677141 39 2 7 32 NIPPLE TYPE A 38677142 40 10 POWER CABLE ASSEMBLY 75006010 12 POWER CABLE AS...
Страница 23: ...22 AMERICAN WELDQUIP 1375 Wolf Creek Trail P O Box 397 Sharon Center Ohio 44274 Telephone 330 239 0317 Fax 800 949 9353 www weldquip com www youtube com weldquip1 OM017 06 22 ...
