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TireMan Package

16160

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notification.
© 2020 Stellar Industries, Inc.

Rev 3

PN 98584

Installation • Assembly Drawings • Parts

Notice: A copy of this manual must remain with the equipment at all times.

For a printable download copy, please visit: www.stellarindustries.com

Содержание TireMan TM16160

Страница 1: ...21 3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2020 Stellar Industries Inc Rev 3 PN 98584 Installation Assembly Drawings Parts Notice A copy of this manual must remain with the equipment at all times For a printable download copy please visit www stellarindustries com ...

Страница 2: ...m Main Cyl Asm Outer Cyl Asm Rev 3 12 22 20 Dimensional layout Hydraulic Kit Assembly Updated drawing Updated drawing Updated drawing and BOM MODEL NO SERIAL NO DATE MADE IN THE U S A BY STELLAR INDUSTRIES INC PN C5942 PATENT INFORMATION http www stellarindustries com ip MODEL NO SERIAL NO DATE MADE IN THE U S A BY STELLAR INDUSTRIES INC PN C5942 PATENT INFORMATION http www stellarindustries com i...

Страница 3: ...ease Kit PN 107033 13 Main Decal Placement PN 98664 14 TireMan Decal Placement PN 37845 15 Chapter 3 Assembly Drawings 17 Base Assembly PN 47880 17 Optional Load Sensor Base PN 67062 18 Stabilizer Assembly PN 48689 19 Bearing Assembly PN 18471 20 Gearbox PN 60505 21 Valve Bank PN 42802 22 Mast Assembly PN 103068 23 Main Boom Assembly PN 102929 24 Main Cylinder Assembly PN 20694 25 Outer Cylinder A...

Страница 4: ... OTR Tire Manipulator Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed necessary for product improvement or commercial production purposes This right is kept with no requirement or obligation for immediate mandatory updating of this manual In closing If more information i...

Страница 5: ...hapter 1 Specifications Model TM16160 Capacity 15 4 57m 16500lbs 7484kg ROTATION 17 5 18m 14000lbs 6350kg 20 6 10m 12000lbs 5443kg MAXIMUM RATED LOAD 16500 LBS EXCEEDING MAXIMUM RATED LOAD WILL DAMAGE EQUIPMENT AND VOID WARRANTY 37847 7484 KG ...

Страница 6: ...e valves Outer Lift Cylinder 7 17 8 cm bore with integral pilot operated counterbalance valves Extension Cylinder 6 15 2 cm bore with integral pilot operated counterbalance valves Main Rotation 315 degree power Main Rotation System Planetary Gear w Pinion TireMan Rotation 315 degree power TireMan Rotation System Worm gear Clamping Pad Rotation Continuous 360 degree power TireMan Tilt 80 degree to ...

Страница 7: ...Stellar TMP16160 Owner s Manual Page 3 TM16160 Dimensional Layout 158 40 ...

Страница 8: ...Page 4 Stellar TMP16160 Owner s Manual This page intentionally left blank ...

Страница 9: ...oaccess gov nara index html for the full text of Code of Federal Regulations Chapter 2 Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM16160 on a Stellar Service Body Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application If a question should arise during t...

Страница 10: ...these should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 110 percent of the dry torque values shown in the chart below applied to the nut not to the bolt head Tighten toothed or serrated type lock nuts to the full torque value Note Lubricated means coated with a lubricant such as engine oil or fasteners with phosphate an...

Страница 11: ... until 500 550 ft lbs is achieved Be sure the mounting block stays perpendicular to the frame rail as they are tightened down 6 Connect the pressure and return lines per the hydraulic kit 7 Connect the electrical power and ground wires Ground preferably connected to battery 8 With the TM and outriggers in the stored position check the reservoir for oil and fill if necessary 9 Operate the TM for se...

Страница 12: ...oom or tire manipulator TM If hydraulic fluid escapes the boom or TM can fall immediately Make sure the ground or blocking is supporting the boom before performing any maintenance or repair Contaminants in a hydraulic system affect operation and will result in serious damage to the system components Dirty hydraulic systems are a major cause of component failures If evidence of foreign particles is...

Страница 13: ...D1245 6 C2028 D1246 8 C2029 D1247 10 32223 D1248 12 D1244 D1249 16 1 3 4 5 8 1 2 3 8 1 4 D1250 B A Face Seal O Ring Size Chart Function Flow Extend Retract Inner 10 6 4400 2200 Outer 10 6 4400 2200 Extension 10 6 4400 4400 Rotation 3 9 2200 2200 TM Rot 6 6 2200 2200 TM Pad Rot 6 6 2500 2500 TM Clamp 6 6 4200 4200 Pressure PSI Main Relief 4600 PSI ...

Страница 14: ... 08 08 07 07 08 08 02 02 PN 107030 TOP VIEW OF MAST BULKHEAD PLATE TOP VIEW OF MAIN BOOM PORT TUBES EXT CYL EXTEND EXT CYL RETRACT TM PAD ROT CW TM PAD ROT CCW TM CLAMP CLOSE TM CLAMP OPEN TM ROT CW TM ROT CCW 19 18 18 19 18 19 16 17 16 4 18 19 16 4 16 17 18 19 18 19 EXT CYL EXTEND EXT CYL RETRACT TM PAD ROT CCW TM PAD ROT CW TM CLAMP CLOSE TM CLAMP OPEN TM ROT CW TM ROT CCW OUTER CYL RETRACT OUTE...

Страница 15: ...44 6T N 44 11 D1302 2 FTG 6 10 MFS MAORB 90 12 C0338 1 FTG 6 6 MFS MAORB 90 13 0279 11 FTG 6 6 MFS MORB STRAIGHT 14 13554 2 QUICK CPLR FFH04 38 SAE F 15 13555 2 QUICK CPLR FFH04 38 SAE M 18 D1193 4 FTG 6 6 MFS MOARB 45 17 13557 1 QUICK CPLR FFH06 12SAE M 16 13556 1 QUICK CPLR FFH06 12SAE F 19 C2248 1 FTG 6 6 MFS FFSS 90 20 12171 2 FTG 6 6 MFS MFS SWIVEL STRAIGHT 21 33743 1 FTG 6 6 FFSS MORB STRAIG...

Страница 16: ...Page 12 Stellar TMP16160 Owner s Manual PN 92667 Control Kit PN 92667 ...

Страница 17: ...Stellar TMP16160 Owner s Manual Page 13 Grease Kit PN 107033 PN 107033 ...

Страница 18: ...ury will result from inadequate clearance if tire manipulator load or vehicle becomes electrically charged Maintain safe clearance from high voltage power sources Never approach vehicle or load if equipment is near a high voltage power source Keep clear of tire manipulator during operation Failure to keep clear of moving tire manipulator can result in death or serious injury Crush Hazard Do not ha...

Страница 19: ...e rotating the bearing 1 Lubricate bearing and pinion teeth with Molub Alloy 936SF 2 Lubricate inner race and pin with EP2 extreme pressure grease 3 Check gearbox oil level monthly Traxon 80W 90 4 Visually inspect bolts for tightness Check torque if necessary Bolts on inner and outer race should be torqued to 340 ft lbs Inspect Rotation Bearing Monthly 22617 Grease Weekly 22618 Grease bearing with...

Страница 20: ...Page 16 Stellar TMP16160 Owner s Manual This page intentionally left blank ...

Страница 21: ...CR 0 75 10X3 00 HHGR8 ZY 12 17 22935 VALVE BLOCK CBCA LAN XTS 1 18 5591 WASHER 0 31 SAE FLAT YELLOW GR8 4 19 C0930 CAP SCR 0 31 18X3 00 HHGR5 4 20 40827 VB 5 SECT HYDRO CONTROL HC D3M 5 1 21 78432 FILTER HIGH PRESSURE 1 06 12SAE 5000PSI 10 MICRON 1 22 78433 CLAMP HIGH PRESSURE FILTER 3 00 1 23 0420 CAP SCR 0 31 18X0 75 HHGR5 4 24 41336 PLATE SWITCH MTG 23000 PC WHITE 1 25 0482 CAP SCR 0 25 20 X 3 ...

Страница 22: ...15 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 12 16 C1028 CAP SCR 0 75 10X3 00 HHGR8 ZY 12 17 22935 VALVE BLOCK CBCA LAN XTS 1 18 5591 WASHER 0 31 SAE FLAT YELLOW GR8 4 19 C0930 CAP SCR 0 31 18X3 00 HHGR5 4 20 67063 VB 5 SECT 2800 OUTRIGGER W CC PLUG 1 21 78432 FILTER HIGH PRESSURE 1 06 12SAE 5000PSI 10 MICRON 1 22 78433 CLAMP HIGH PRESSURE FILTER 3 00 1 23 0420 CAP SCR 0 31 18X0 75 HHGR5 4 24 41336 PL...

Страница 23: ...37 OUTRIGGER PAD 23000 96IN 2 7 8377 PIN CAP 0 56X3 50X0 19 YZ 12 2 T D 8 8 4 1 X 0 5 2 N I P R C 9 5 4 0 4 8 2 T D 0 0 4 1 X 0 5 2 N I P R C 5 8 3 8 4 9 4 0 0 2 E D I S N I G N I R P A N S 7 5 2 2 0 1 2 1 8 R G T A L F 0 5 0 R E H S A W 0 9 7 0 D 1 1 12 10172 CAP SCR 0 50 13X1 00 HHGR8 ZY 12 13 10180 COVER WEAR PAD 23000 2 14 C5902 WASHER 0 63 SAE FLAT YELLOW GR8 12 15 C1025 CAP SCR 0 63 11X2 00 ...

Страница 24: ...er s Manual Bearing Assembly PN 18471 USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 ON BEARING GEAR TEETH USE EP2 LITHIUM COMPLEX GREASE STELLAR PN 78090 ON BEARING RACE GREASE MAIN BEARING RACE THROUGH REMOTELY MOUNTED GREASE ZERK ...

Страница 25: ...er s Manual Page 21 Gearbox PN 60505 FILL WITH GEAR OIL EP 80W90 FOR PINION UP ORIENTATION ON PINION TEETH USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 GREASE INTERNAL BEARING WITH EP2 LITHIUM BASED GREASE STELLAR PN 78090 ...

Страница 26: ...02 ACTUATOR ASSEMLY 50233 ACTUATOR COILS INCLUDES MANIFOLD AND TWO ACTUATOR COIL 50231 HANDLE LEVER 47866 PN 42802 BASE HANDLE 48696 DUMP VALVE 50234 DUMP VALVE COIL 55126 SEAL KIT 103392 MANUAL OPERATOR PVG32 NOTE NOT SHOWN SEAL KIT 93088 PVHC ACTUATOR PVG32 ...

Страница 27: ...ZY 2 18041 18 WASHER 0 88 SAE FLAT YELLOW GR9 5 10172 2 CAP SCR 0 50 13X1 00 HHGR8 ZY 6 17964 2 CAP SCR 0 88 9X5 50 HHGR8 7 11297 1 PLATE INSPECTION MAST 23000 8 0484 2 CAP SCR 0 31 18 X 0 50 HHGR5 10 15755 1 TEAR DROP PIN 3 00X16 13 SS 9 0343 2 WASHER 0 31 USS FLAT ZINC 11 13315 1 PIN CAP 0 56X4 00X0 19 YZ 12 0522 2 WASHER 0 31 LOCK BASE AND BEARING SHOWN FOR REFERENCE ITEM PART No QTY DESCRIPTIO...

Страница 28: ... I P 3 6 0 1 4 2 1 13 13315 PIN CAP 0 56X4 00X0 19 YZ 6 1 N I A M 0 0 0 8 2 T M D L W K N I L 7 9 4 5 1 4 1 15 31056 PIN TEAR DROP 3 00X20 13 SS 2 1 0 0 0 8 2 N I A M K N I L 5 9 4 5 1 6 1 2 3 6 2 1 X 0 0 3 P O R D R A E T N I P 3 6 7 5 1 7 1 18 20694 CYLINDER ASM 28000 MAST 1 19 96569 TUBE ASM 0 38X66 00 MAIN BOOM 13500 YZ 6 20 96568 TUBE ASM 0 50X66 00 MAIN BOOM 13500 YZ 2 21 96567 CLAMP 0 38 PO...

Страница 29: ...T 35651 BUSHING PART NUMBER 2227 BUSHINGS INCLUDED IN 15598 Y T Q N O I T P I R C S E D T R A P M E T I 1 15598 CYLINDER 9 00x4 00x21 81 1 2 16153 FTG 10 10 MFS MAORB 90 2 3 16157 TUBE ASM 0 63X7 88 YZ 2 4 16152 FTG 10 10 MFS MORB STRAIGHT 2 5 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 6 104020 FTG 4 2 PTC MP 90 GREASE LINE 2 GREASE FITTINGS SHOWN FOR REFERENCE PN 20694 ...

Страница 30: ... VALVE C1090 8 Y T Q N O I T P I R C S E D T R A P M E T I 1 5 2 8 3 X 0 0 7 R E D N I L Y C 4 0 6 5 1 1 2 16153 FTG 10 10 MFS MAORB 90 2 2 Z Y 9 0 6 1 X 3 6 0 M S A E B U T 8 5 1 6 1 3 4 16152 FTG 10 10 MFS MORB STRAIGHT 2 5 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 6 19370 HOSE CLAMP 5 63 8 50 5416K39 2 7 18701 CLAMP PORT TUBE ZR518 2 8 104019 FTG 4 2 PTC MP STRAIGHT GREASE LINE 1 PN 50628 ...

Страница 31: ...HHGR8 36 1 T H G I A R T S T P N 8 1 K R E Z 2 9 5 1 c 7 8 54374 BUSHING COMPOSITE MRP 3 00X2 50 4 1 0 0 7 3 x 0 0 6 R E D N I L Y C 8 0 6 5 1 9 1 S S T D 3 1 9 X 0 0 3 N I P 9 6 7 5 1 0 1 11 13315 PIN CAP 0 56X4 00X0 19 YZ 8 12 26973 PIN 3 00X15 00 SS SR D T 1 1 S S T D 8 8 6 1 X 0 0 3 N I P 9 0 1 5 5 3 1 14 15778 WEAR PAD 3 00X5 00X2 44 2 15 15609 PLATE WEAR PAD COVER 28000 6 16 15601 WEAR PAD 1...

Страница 32: ...24 18 19 29 25 29 43 25 37 44 25 26 24 24 45 25 29 37 25 27 29 25 14 37 4 29 28 40 LINK WITH HOSE CLAMP 19 BLOCK 3 FROM END OF LINK 5 39 15 TOWARDS THE TM ARM 27 38 27 2 32 BUSHINGS INCLUDED IN 67862 GEARBOX REPLACEMENT KIT 39969 26 27 TO THE OUTSIDE CLAMP 46 47 27 31 11 C BALANCE VALVE C6184 CYLINDER SEAL KIT 35648 41 49 VALVES SHOWN FOR REFERENCE ROUTE HARNESS WITH HOSE THRU SPIRAL WRAP ...

Страница 33: ...SHER 0 63 SAE FLAT YELLOW GR8 84 29 10172 CAP SCR 0 50 13X1 00 HHGR8 21 30 17149 CAP SCR 0 75 10X4 50 HHGR9 46 31 0420 CAP SCR 0 31 18X0 75 HHGR5 12 32 D1312 CAP SCR 0 63 11X3 50 HHGR8 48 33 72435 CAP SCR 0 63 11X5 00 HHGR8 RED PATCH 36 34 C0929 CAP SCR 0 31 18X2 75 HHGR5 4 2 H S 5 2 1 X 3 1 0 5 0 R C S P A C 7 0 3 1 D 5 3 4 H S 0 5 3 X 0 1 5 7 0 R C S P A C 8 9 2 1 1 6 3 1 1 5 2 X 0 5 3 X 6 5 0 P...

Страница 34: ...TES C BALANCE VALVE C6184 CYLINDER SEAL KIT C6310 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 48384 Y T Q N O I T P I R C S E D T R A P M E T I 1 48384 CYLINDER 7 00X19 25 1 2 15822 MANIFOLD DOUBLE T11A 5000 PSI 1 3 C1854 FTG 6 8 MFS MORB STRAIGHT 2 4 0279 FTG 6 6 MFS MORB STRAIGHT 2 5 19032 TUBE ASM 0 38 X 6 91 YZ 2 PN 48383 ...

Страница 35: ...1 25 BARB 20 19799 1 FTG 20 16 MFS MORB STRAIGHT ITEM PART No QTY DESCRIPTION 21 64517 1 FTG 20 20 20 MFS FFSS MFS RUN TEE 24 C0922 4 CAP SCR 0 31 18X1 00 HHGR5 23 0492 4 CAP SCR 0 38 16X0 75 HHGR5 22 73633 1 FTG 20 12 FFSS MFS STRAIGHT 25 0343 8 WASHER 0 31 USS FLAT 26 0342 4 NUT 0 31 18 HHGR5 NYLOC 27 0501 6 CAP SCR 0 50 13X2 00 HHGR5 28 0519 12 WASHER 0 44 USS FLAT 30 81018 1 CAP FILL NO RELIEF...

Страница 36: ...0 0 0 8 2 M O O B T X E 8 8 3 5 1 1 2 41499 HOOK 15 TON SWIVEL CROSBY 1028654 1 2 9 1 1 X 0 0 3 X 8 7 1 R A L L O C C P 9 6 0 4 4 3 1 9 1 0 X 0 5 2 X 6 5 0 P A C N I P 2 4 1 9 4 5 10172 CAP SCR 0 50 13X1 00 HHGR8 ZY 1 6 16028ZP PIN TEAR DROP 1 75X7 06 1 1 8 R G T A L F 0 5 0 R E H S A W 0 9 7 0 D 7 PN 55138 3 6 2 5 7 4 3 ...

Страница 37: ...y dependent on user PN 89149 93084 ITEM PART DESCRIPTION QTY 1 95026 2 WAY MOMENTARY TOGGLE SWITCH 1 2 95027 TOGGLE SWITCH RUBBER BOOT 3 3 95025 SWITCH PADDLE SCANRECO LABEL KIT INCLUDED 6 4 89474 3 WAY MOMENTARY TOGGLE SWITCH 2 5 95030 E STOP SWITCH 1 6 95028 PUSH BUTTON START SWITCH 1 7 95029 PUSH BUTTON SWITCH BOOT 1 Radio Transmitter PN 89149 93084 ...

Страница 38: ...Page 34 Stellar TMP16160 Owner s Manual This page intentionally left blank ...

Страница 39: ...0 2227 Bushing 3 00 x 3 00 4381 Bushing 2 00 x 2 00 5739 Bushing 2 50 x 3 00 8819 Bushing 2 00 x 1 00 13343 Bushing 2 50 x 1 00 13817 Bushing 2 50 x 1 50 17320 Bushing 2 50 x 2 50 25574 Bushing 2 50 x 1 75 8377 Pin Cap 0 56 x 3 50 x 25 SS 8597 Pin Cap 0 69 x 4 00 x 25 SS 9142 Pin Cap 0 56 x 2 50 x 25 SS 10172 Cap Screw 0 50 13 x 1 00 Gr 8 D0790 Washer 0 50 Flat Gr 8 2257 Snap ring 2 00 Internal C5...

Страница 40: ...Subject to Change without Notification 2020 Stellar Industries Inc ...

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