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Repairing the machine

10.1 Maintaining the machine

10.1.1 Maintenance schedule

After initial operation

Checking the hydraulic hose lines

see page 84

Checking the bolted connections

see page 86

as required

Changing the tyres

see page 88

daily

Checking the condition of wear parts

see page 85

Checking the top link pin and lower link pin

see page 88

Every 50 operating hours / weekly

Checking the hydraulic hose lines

see page 84

Checking the bolted connections

see page 86

Checking the wheels

see page 87

Every 100 operating hours / Every 3 months

Check the bolts on the headstock

see page 87

Every 1000 operating hours / Every 12 months

Checking the hub bearing

see page 88

CMS-T-00006531-C.1

CMS-T-00006534-C.1

10 | Repairing the machine

MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE

Содержание Tyrok 400

Страница 1: ...Original operating manual Trailed reversible plough Tyrok 400 Tyrok 400 V SmartLearning www amazone de...

Страница 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate...

Страница 3: ...ymbols 22 4 6 2 Layout of the warning symbols 23 4 6 3 Description of the warning symbols 23 4 7 Rating plates and the CE mark 28 4 7 1 Rating plate on the implement 28 4 7 2 Additional rating plate 2...

Страница 4: ...of the overload safety 66 6 4 2 Moving the packer arm into transport position 66 6 4 3 Swivelling the plough body into transport position 67 6 4 4 Installing the rear lighting 68 6 4 5 Move front ide...

Страница 5: ...ubricating the implement 90 10 3 1 Overview of lubrication points 91 10 4 Storing the implement 93 11 Loading the machine 94 11 1 Lifting the implement 94 11 2 Lashing the implement 95 12 Appendix 96...

Страница 6: ......

Страница 7: ...cates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION Indica...

Страница 8: ...cified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction 1 Re...

Страница 9: ...uire a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 Point...

Страница 10: ...stions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE Co...

Страница 11: ...l operation of the implement Before starting work also read and observe each section of the operating manual Keep the operating manual in a safe place Keep the operating manual available Hand over the...

Страница 12: ...prescribed driving permit 2 1 2 1 2 Qualification levels For working with the machine the following qualification levels are provided Farmer Agricultural helper As a matter of principle the activitie...

Страница 13: ...work assignment from the farmer Agricultural helpers can be e g Seasonal workers and labourers Prospective farmers in training Employees of the farmer e g tractor driver Family members of the farmer...

Страница 14: ...e to the machine can impede the operational safety of the machine and cause accidents This can result in serious injury or death If you suspect or observe damage secure the tractor and implement Immed...

Страница 15: ...erials seed fertiliser crop protection products and cleaning agents Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck o...

Страница 16: ...njuries Before you uncouple the hydraulic hose lines or check for damage depressurise the hydraulic system If you suspect damage on a pressure system have the pressure system checked by a qualified sp...

Страница 17: ...also applies for quick checking work CMS I 00003789 2 1 4 Safe operation and handling of the machine 2 1 4 1 Coupling implements Coupling the implement on the tractor Incorrectly coupling of the imple...

Страница 18: ...ng points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch devi...

Страница 19: ...tor and the implement Secure the tractor and machine 2 1 5 Safe maintenance and modification 2 1 5 1 Changes on the implement Only authorised design changes Design changes and extensions can impede th...

Страница 20: ...down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical locking...

Страница 21: ...ould only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling sawin...

Страница 22: ...s If you have doubts as to whether a component can be welded ask a qualified specialist workshop Before welding on the implement uncouple the implement from the tractor 2 1 5 3 Operating materials Uns...

Страница 23: ...e described in the section Personnel qualification The operating manual is part of the implement The implement is solely intended for use in compliance with this operating manual Uses of the implement...

Страница 24: ...el 3 Beam 4 Parking supports 5 Traction assistance 6 Hose cabinet 7 Hydraulic operating unit 8 Headstock 9 Front universal joints 10 Rating plate 11 Front turning arm 12 Hydraulic front furrow adjustm...

Страница 25: ...he left After turning at the end of the field the plough is lifted out and turned to the other side to turn the soil towards the same side when driving back The front furrow width is hydraulically adj...

Страница 26: ...assistance Packer arm for catch hooks Identification for road travel LED rear lighting for road travel 4 4 Protective equipment 1 Stop tap for the running gear hydraulics to prevent undesired lowering...

Страница 27: ...r road travel can vary depending on the national regulations 4 5 2 Front identification NOTE The lighting and identification for road travel can vary depending on national regulations White reflector...

Страница 28: ...MD256 MD155 MD260 MD097 MD078 M 27 D 0 MD082 MD106 MD108 MD199 M 102 D MD096 M 0 D 95 M 123 D MD106 CMS I 00004620 M 2 D 70 MD155 MD078 MD101 MD155 MD108 MD256 CMS I 00004621 CMS T 00006543 C 1 CMS T...

Страница 29: ...symbol The order number Field 2 shows a pictogram depicting how to avoid the danger 1 2 CMS I 00000416 4 6 3 Description of the warning symbols MD 078 Risk of crushing fingers or hands As long as the...

Страница 30: ...work on or with the implement read and understand the operating manual CMS I 000138 MD 096 Risk of infection from escaping hydraulic fluid under high pressure Never look for leaks in hydraulic hose l...

Страница 31: ...ipment Only attach the lifting equipment at the marked positions CMS I 00002252 MD 102 Risk due to unintentional starting and rolling away of the machine Before performing any work secure the implemen...

Страница 32: ...accident and machine damage during transport due to improperly secured machine Only attach the lashing belts at the marked lashing positions for transporting the machine CMS I 00000450 MD 199 Risk of...

Страница 33: ...anual see Transporting the implement To determine the required load bearing capacity of the slings observe the specifications in the following table MD256 CMS I 00005075 MD 260 Danger due to the imple...

Страница 34: ...te for type approval 3 Vehicle identification number 4 Permissible technical total weight 5 Permissible technical trailer load for a drawbar trailer vehicle with pneumatic brake A0 Permissible technic...

Страница 35: ...nsport position with lighting headlands position without lighting 4 9 Plough body The plough bodies are selected depending on the soil properties and working conditions CMS T 00006542 A 1 CMS T 000065...

Страница 36: ...re tip 8 Wing 9 Mouldboard 1 4 5 7 8 2 9 6 3 CMS I 00004826 Working width of the plough body The working width is the actual cutting width of a plough body measured at 90 to the direction of travel CM...

Страница 37: ...the plough bodies deflect in case of overload Each plough body can deflect upwards or to the side individually The pressurised hydraulic system guides the plough body back into working position The tr...

Страница 38: ...ck turned rearward for a better pull line and less lateral pull Hose routing can be adapted to the position of the headstock CMS I 00005119 4 13 Turning arms Turning arms are located front and rear on...

Страница 39: ...e plough body can be adjusted CMS I 00004873 4 16 Landside coulter The landside coulter can be mounted on each plough body of the plough or only on the last plough body The landside coulter cuts a cle...

Страница 40: ...s suitable for ploughing up grassland and for incorporation crop residues CMS I 00004875 4 19 Trashboards Trashboards prevent or reduce clogging CMS I 00004874 4 20 Hydraulic operating unit The hydrau...

Страница 41: ...stance 6 2 0 I 0 I 0 1 5 4 3 CMS I 00004884 Switch tap Functions Position Overload safety Default setting 0 Setting the tripping force 1 Traction assistance De activated always for road travel 0 Activ...

Страница 42: ...ion position 3 Adjustment bracket 4 Packer arm holder 5 Hydraulic coupling 1 2 3 4 5 CMS I 00004894 Packer arm in catch position CMS I 00004895 Packer arm in transport position secured with pin 1 1 CM...

Страница 43: ...22 Threaded cartridge The threaded cartridge contains the following items Documents Aids CMS I 00002306 CMS T 00001776 E 1 4 Product description Threaded cartridge MG7196 EN GB G 1 26 07 2022 AMAZONE...

Страница 44: ...per plough body 33 to 55 cm per plough body 5 2 Running gear Wheel size 400 55 22 5 500 45 22 5 500 60 22 5 AS 5 3 Permitted mounting categories Lower link mounting Category 3 Category 4 and Category...

Страница 45: ...on the implement equipment 5 6 Noise development data The workplace related emission sound pressure level is lower than 70 dB A measured in operating condition at the ear of the tractor driver with t...

Страница 46: ...Tractor empty weight TV kg Front axle load of the operational tractor without mounted implement or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast...

Страница 47: ...the centre of gravity of the front mounted implement or the front ballast and the centre of the lower link connection b m Wheelbase c m Distance between the centre of the rear axle and the centre of t...

Страница 48: ...ned values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Make sure that the calculated loads are smaller or equal to the permissible loads Actua...

Страница 49: ...tyre inflation pressure of the front wheels equally on both sides 5 Adjust the tyre inflation pressure of the rear wheels equally on both sides NOTE The required tyre load capacity must be ensured 6...

Страница 50: ...aximum of 180 Do not completely unscrew the bolted connection 1 Put the hand lever on the hydraulic accumulator 2 To open the hydraulic accumulator turn the hand lever by 180 3 Then fasten the hand le...

Страница 51: ...play appears The first digit shown will be a 2 2 Briefly remove the magnet and hold it back on the area The second digit shown will be a 2 3 Briefly remove the magnet and hold it back on the area The...

Страница 52: ...34 6 2 2 Couple the headstock The machine can be coupled in two different positions 1 For more manoeuvrability turn headstock forward or to improve the pull line and reduce lateral pull turn headstock...

Страница 53: ...e height 5 Drive the tractor towards the implement 6 Couple the lower links from the tractor seat 7 Check whether the lower link catch hooks 2 are correctly locked 1 2 CMS I 00003346 6 2 4 Coupling th...

Страница 54: ...top link 1 5 Check whether the top link catch hooks 2 is correctly locked 2 1 CMS I 00003706 6 Adjust the upper link length such that the universal joint is vertical Universal joint is vertical 7 Lif...

Страница 55: ...line of a tractor control unit Stickers are applied on the implement for the markings which illustrate the respective hydraulic functions The tractor control unit is used with different types of actua...

Страница 56: ...n coupling the hydraulic hose lines observe the coloured markings on the hydraulic plugs IMPORTANT Implement damage due to insufficient hydraulic oil return flow Only use DN16 lines for the pressurele...

Страница 57: ...ement for proper function 1 CMS I 00001048 6 2 8 Swivelling the plough body into transport position 1 Move switch tap for the running gear into position 2 To lift the implement with the running gear A...

Страница 58: ...socket CMS I 00003730 6 3 Preparing the implement for operation 6 3 1 Manual adjustment of the working width of the plough bodies REQUIREMENTS The implement is in working position 1 The working width...

Страница 59: ...rrier via the screw hole 6 Reinsert the bolt in the selected screw hole and tighten it 7 Re attach the caps on the screw holes 8 Repeat the procedure for all of the plough body pairs 50 cm 40 cm 35 cm...

Страница 60: ...e adjusted The spindles serve as a stop for the plough in working position Adjust the tilt angle with the spindle on both sides consecutively The tilt angle depends on the adjusted working depth 90 CM...

Страница 61: ...same way on both sides NOTE The stop must be very slightly unscrewed out of the thread 6 3 3 Manual adjustment of the plough body working depth The working depth of the plough bodies is adjusted via...

Страница 62: ...e piston rod starting from the end of the cylinder 3 Check the set working depth when working 4 Re adjust if necessary CMS I 00004913 6 3 4 Hydraulic adjustment of the plough body working depth The wo...

Страница 63: ...running gear into position 0 CMS I 00004905 NOTE When the implement is lowered the scale shows the working depth that is set The scale value only serves for orientation The scale value does not repres...

Страница 64: ...earing journal 3 2 Swivel the disc coulter up or down 3 Retighten the bolted connection 4 Check that the teeth are properly seated 5 Adjust both disc coulters at the same working depth 1 2 3 CMS I 000...

Страница 65: ...ement is in working position 1 Loosen the bolt 1 2 Turn the stop so that the disc coulter runs parallel to the plough body landside The disc coulter can deflect and does not collide with the skimmer 3...

Страница 66: ...th which the skimmer works in front of the plough body 1 Pull the pin and hold the skimmer 2 Remove the skimmer upwards 3 Turn the setting plate by 180 and place it on the other side of the skimmer br...

Страница 67: ...draulic accumulators on the plough bodies are opened in position 1 100 200 bar 100 170 bar ME1592 0 1 CMS I 00004923 2 Move the switch tap of the running gear to position 0 3 Move the switch tap of th...

Страница 68: ...MENTS The implement is coupled Blue hydraulic connection is coupled WARNING Risk of injury due to components under high pressure being thrown Open the bolted connection on the hydraulic accumulator up...

Страница 69: ...t 9 Disconnect the hydraulic operating unit from the hydraulic accumulator 10 Adjust all hydraulic accumulators of the overload safety the same way 11 Then return the hand lever to the transport box 6...

Страница 70: ...0 100 180 bar 0 1 CMS I 00004933 Check traction assistance pressure 5 Move the switch tap of the running gear to position 6 To lift the implement using the running gear Actuate the blue tractor contro...

Страница 71: ...nnection brings the packer catch arm into an optimal position to accommodate the packer 1 Pin 2 Pin connection 1 2 CMS I 00004934 1 Hold packer arm on boom 2 Pull out the pin 1 3 Peg pin at a differen...

Страница 72: ...a pre tension of at least 100 bar for the overload safety Always maintain pressure on the overload safety Keep the stop tap of the hydraulic overload safety closed Maintain the pre tension on the plo...

Страница 73: ...mpletely lift the implement via the running gear Actuate the blue tractor control unit 4 Move the switch tap of the traction assistance to position 0 5 Tyrok V To set the smallest working width actuat...

Страница 74: ...he pressure indicator of the traction assistance shows less than 70 bar CMS I 00004907 6 4 4 Installing the rear lighting 1 Place the rear lighting in the device 2 Fix the rear lighting with the pin a...

Страница 75: ...ort position 1 Pull locking pin 2 Swing front identification to the outside 3 Ensure locking pin is engaged CMS I 00003729 CMS T 00005199 D 1 6 Preparing the machine Preparing the machine for road tra...

Страница 76: ...f the device 4 Store the rear lighting in a suitable place CMS I 00004936 7 2 Bring front identification into parking position 1 Pull locking pin 2 Swing in front identification IMPORTANT Risk of impl...

Страница 77: ...ion assistance will be dissipated 5 Observe the pressure display 6 Actuate the blue tractor control unit 7 To turn the plough bodies into working position Actuate the green tractor control unit 8 Brin...

Страница 78: ...B A 4 Secure the pin with a linch pin 2 1 B A CMS I 00004937 7 5 Hydraulic adjustment of the plough body working width The scale provides orientation when adjusting the working width To adjust the wor...

Страница 79: ...he plough bodies and tilt angle 8 To correct the front furrow width in operation actuate the yellow tractor control unit 7 7 Using the implement CAUTION Risk due to loosening of the bolted connections...

Страница 80: ...front plough body via the tractor lower link 2 To completely lift the implement via the running gear Actuate the blue tractor control unit 3 To turn the plough bodies Actuate the green tractor contro...

Страница 81: ...depth is incorrectly adjusted Adjust the working depth The shares are worn Replace the shares The wrong share is being used Use an interchangeable tip The disc coulter is set too deep Set the disc co...

Страница 82: ...a safe distance from the plough body 1 Swivel the plough body back into working position 2 Tighten the bolt on the pivot point 3 Insert and tighten the shear bolt and self locking nut NOTE Additional...

Страница 83: ...f the device 4 Store the rear lighting in a suitable place CMS I 00004936 9 2 Bring front identification into parking position 1 Pull locking pin 2 Swing in front identification IMPORTANT Risk of impl...

Страница 84: ...he second parking support 1 CMS I 00004896 9 4 Parking the implement on the plough bodies The implement is parked in working position on the plough bodies and the parking supports CMS I 00007039 REQUI...

Страница 85: ...the switch tap of the running gear into position 4 Lift implement via the tractor lower link 5 To lift the implement using the running gear Actuate the blue tractor control unit 6 To swing the plough...

Страница 86: ...rom the upper coupling point then insert it into the headstock and secure it 5 Relieve the tractor s lower link 6 From the tractor seat uncouple the tractor lower links from the implement 7 Drive the...

Страница 87: ...ol lever on the tractor control unit in float position 3 Disconnect the hydraulic hose lines 1 4 Put the dust caps on the hydraulic sockets 1 CMS I 00001065 5 Hang the hydraulic hose lines 1 in the ho...

Страница 88: ...ised use 1 Put the safety device against unauthorised use on the hitch device 2 Put on the padlock CMS I 00003534 CMS T 00005090 B 1 9 Parking the implement Putting on the safety device against unauth...

Страница 89: ...page 85 Checking the top link pin and lower link pin see page 88 Every 50 operating hours weekly Checking the hydraulic hose lines see page 84 Checking the bolted connections see page 86 Checking the...

Страница 90: ...mation 2 Check the hydraulic hose lines for leaks Hydraulic hose lines must not be more than 6 years old 3 Check the manufacturing date 1 CMS I 00000532 4 Have any worn damaged or aged hydraulic hose...

Страница 91: ...board 6 Disc coulter 1 2 3 4 5 6 CMS I 00005065 1 Landside point 2 Landside 1 2 CMS I 00005066 1 Trashboard 2 Landside protector 3 Landside coulter 1 2 3 CMS I 00005068 1 Check the condition of wear p...

Страница 92: ...lted connections lose preload force and can become loose Tighten the bolts once after 2 hours and then according to the specifications on the sticker CMS I 00003762 Bolted connections on the plough bo...

Страница 93: ...wheels INTERVAL Every 50 operating hours or weekly Tyres Tyre inflation pressure Tightening torque 500 45 22 5 3 5 bar 600 Nm 400 55 22 5 4 bar 600 Nm 500 60 22 5 3 bar 600 Nm 1 Check the tyre pressu...

Страница 94: ...Unscrew axle fastening bolts on both sides 3 Remove running gear wheel from the fork 4 Unscrew bolts that connect the rim to the running axle 5 Changing the tyres 6 Mounting the running gear wheel CM...

Страница 95: ...or hot water high pressure cleaner onto the marked components Never aim the cleaning jet of high pressure cleaners or hot water high pressure cleaners on electrical or electronic components Never aim...

Страница 96: ...ule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data Pre...

Страница 97: ...4 7 8 9 8 10 14 15 11 13 12 3 CMS I 00005004 Every 50 operating hours 1 2 CMS I 00005003 CMS I 00005002 3 4 CMS I 00005001 CMS I 00005000 CMS T 00006533 A 1 10 Repairing the machine Lubricating the im...

Страница 98: ...MS I 00004999 CMS I 00004998 7 8 CMS I 00004996 CMS I 00004997 9 10 CMS I 00004995 CMS I 00004994 Tyrok 400V 11 12 10 Repairing the machine Lubricating the implement MG7196 EN GB G 1 26 07 2022 AMAZON...

Страница 99: ...to corrosion Store the implement only in a clean state and protected from the weather 1 Clean the machine 2 Protect unpainted components from corrosion using a suitable corrosion inhibitor 3 Grease al...

Страница 100: ...ring lifting and endanger safety Only attach the slings for lifting at the marked lashing points To determine the required load bearing capacity of the slings observe the specifications in the followi...

Страница 101: ...implement can be damaged during lashing and endanger safety Attach the lashing straps only at the marked lashing points CMS I 00004628 1 Put the implement on the transport vehicle 2 Attach the lashin...

Страница 102: ...10 16 17 mm 49 Nm 69 Nm 83 Nm M10x1 52 Nm 73 Nm 88 Nm M12 18 19 mm 86 Nm 120 Nm 145 Nm M12x1 5 90 Nm 125 Nm 150 Nm M14 22 mm 135 Nm 190 Nm 230 Nm M 14x1 5 150 Nm 210 Nm 250 Nm M16 24 mm 210 Nm 300 Nm...

Страница 103: ...600 Nm 1 950 Nm M30 46 mm 1 450 Nm 2 000 Nm 2 400 Nm M30x2 1 600 Nm 2 250 Nm 2 700 Nm KA059 A2 70 A4 70 M CMS I 00000065 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 4 Nm 4 9 Nm 8 4 Nm 20 4 N m 40 7...

Страница 104: ...ateral distance 58 Adjusting the swivelling range 59 Adjust the working depth 58 Description 33 Documents 37 F Faults Shear bolt broken 76 Front axle load calculation 40 Front ballasting calculation 4...

Страница 105: ...eed 38 Overload safety Centralised adjustment 61 Decentralised adjustment 62 hydraulically 31 preparing for initial operation 44 With shear bolt 31 Overwintering 93 P Packer arm adjustment 65 Descript...

Страница 106: ...88 Total weight calculation 40 Tractor Calculating the required characteristics 40 Tractor control unit Function 49 Traffic safety equipment Parking position 70 77 Transport position 69 Trashboard 34...

Страница 107: ......

Страница 108: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG7196 EN GB G 1 26 07 2022 AMAZONE...

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