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Repairing the machine

9.1

Maintaining the machine

9.1.1 Maintenance schedule

after initial operation

Checking the hydraulic hoses

see page 78

as required

Replacing the TwinTeC depth control wheel scraper

see page 73

daily

Checking the top link pin and lower link pin

see page 77

50 operating hours

Checking the TwinTeC depth control wheel scraper

see page 72

10 operating hours / daily

Cleaning the segment distributor head

see page 77

50 operating hours / weekly

Checking the TwinTeC concave disc

see page 70

Checking the TwinTeC concave disc spacing

see page 71

Checking the TwinTeC depth control wheel

see page 72

Checking the hydraulic hoses

see page 78

50 operating hours / as required

Cleaning the TwinTeC seed outlet

see page 74

CMS-T-00004903-A.1

CMS-T-00004446-A.1

9 | Repairing the machine

MG6860-EN-II | A.1 | 20.07.2020

Содержание TSE 3000

Страница 1: ...Operating manual MG6860 EN II A 1 20 07 2020 seeding rail TSE 3000 Original operating manual...

Страница 2: ...Please insert the identification data of the implement The identification data are arranged on the rating plate...

Страница 3: ...rame 28 4 7 Universal operating tool 29 4 8 Lighting and identification for road travel 29 4 9 Other information on the implement 30 4 9 1 Lubrication point labels 30 4 10 Supply lines 30 4 10 1 Hydra...

Страница 4: ...ining the machine 69 9 1 1 Maintenance schedule 69 9 1 2 Checking the TwinTeC concave disc 70 9 1 3 Checking the TwinTeC concave disc spacing 71 9 1 4 Checking the TwinTeC depth control wheel 72 9 1 5...

Страница 5: ...ved before initial operation of the implement 2 Before starting work also read and observe each section of the operating manual 3 Keep the operating manual available 4 Hand over the operating manual t...

Страница 6: ...uries 1 2 2 Further instructions NOTICE Indicates a risk for damage to the implement ENVIRONMENTAL INFORMATION Indicates a risk for environmental damage NOTE Indicates application tips and instruction...

Страница 7: ...2 Instruction 2 1 2 3 2 Alternative instructions Alternative instructions are introduced with the word or Example 1 Instruction 1 or Alternative instruction 2 Instruction 2 Instructions with only one...

Страница 8: ...s A list of other applicable documents can be found in the Appendix 1 4 Your opinion is important Dear reader our operating manuals are updated regularly Your suggestions for improvement help us to cr...

Страница 9: ...perform work with the machine within the scope of this operating manual The person understands the functioning of the machine within the scope of their work and can recognise and prevent dangers aris...

Страница 10: ...icultural implements themselves Farmers can be e g Farmers with higher education or training from a technical college Farmers by experience e g inherited farm comprehensive practical knowledge Contrac...

Страница 11: ...As a result children are at a higher risk Keep children away When you drive out or actuate machine movements make sure that there are no children in the danger area 2 1 1 4 Operational safety Perfect...

Страница 12: ...erating manual Any damage that you cannot fix yourself according to this operating manual must be fixed by a qualified specialist workshop Observe the technical limit values Non observance of the tech...

Страница 13: ...tective equipment that is in proper condition and offers effective protection Adjust the personal protective equipment to the person e g the size Observe the manufacturer s instructions regarding oper...

Страница 14: ...e Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuries Be...

Страница 15: ...objects can be ejected out of or away from the implement If the danger area is not observed it can result in serious personal injury or death Keep people out of the danger area of the machine If peopl...

Страница 16: ...the tractor and the implement If you couple or uncouple the implement to or from the tractor be very careful Use only suitable tractors for coupling and transporting the implement If the implement is...

Страница 17: ...ractor front axle must always be loaded with at least 20 of the empty tractor weight to ensure sufficient steering power Use front ballast weights if necessary Always attach the front or rear ballast...

Страница 18: ...ne on stable and even ground Before you perform setting or maintenance work make sure that the implement is in a stable position In case of doubt support the implement Unsupervised parking Parked trac...

Страница 19: ...th Have any design changes and extensions performed only by a qualified specialist workshop To ensure that the operating permit remains valid in accordance with national and international regulations...

Страница 20: ...ted loads down to the ground Relieve pressure in the hydraulic lines If you have to work on or under raised loads lower the loads or secure raised implement parts with a hydraulic or mechanical lockin...

Страница 21: ...ng to this operating manual Only perform the work that is described in this operating manual Maintenance work that is not described in this operating manual should only be performed by a qualified spe...

Страница 22: ...3 point mounting frame drawbars trailer support trailer coupling tensioned crosspiece as well as axles and axle suspensions lines and tanks containing flammable substances Allow only qualified specia...

Страница 23: ...implement are not secured against unintentional starting and rolling away the tractor and implement can be set in motion in an uncontrolled manner and can run over crush and kill people Lower the rai...

Страница 24: ...hat the protective equipment is functional If protective equipment is missing damaged or removed implement parts can cause serious personal injury or even death Check the implement at least once a day...

Страница 25: ...on so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the acce...

Страница 26: ...re described in the section Personnel qualification The operating manual is part of the machine The machine is solely intended for use in compliance with this operating manual Uses of the machine that...

Страница 27: ...Tramline marker 4 Rear facing lighting 5 TwinTeC double disc coulter 6 Placement depth adjustment device 7 Universal operating tool on carrying implement 8 Coulter pressure adjustment device 9 Threade...

Страница 28: ...idues are intensively incorporated The levelling board levels the flow of soil and prepares a level seedbed for the seeding rail The metered material is carried with the FTender front hopper 1 and is...

Страница 29: ...ts LED coulter array lighting TwinTeC harrow Scraper for the TwinTeC depth control wheel Tension spring for increased TwinTeC coulter pressure TwinTeC seed catcher Seed tube monitoring One sided switc...

Страница 30: ...ols indicate danger areas on the machine and warn against residual dangers In these danger areas there are permanent or unexpected dangers A warning symbol consists of two fields 1 2 CMS I 00000416 CM...

Страница 31: ...s long as the tractor engine or implement motor is running stay away from the danger area If you have to move marked parts with your hands pay attention to the crushing areas Make sure that there is n...

Страница 32: ...s fastened with the mount 1 on the roller frame of the carrying implement 2 The seeding rail has 2 mounts 1 2 CMS I 00003592 In addition the seeding rail is connected to the distributor heads 1 with t...

Страница 33: ...I 00001082 4 8 Lighting and identification for road travel Lighting to the rear 1 Warning signs 2 Red reflectors 3 Rear lights brake lights and turn indicators 4 Yellow reflector 5 Lateral warning si...

Страница 34: ...ractor control unit Stickers are applied on the implement for the markings which illustrate the respective hydraulic functions The tractor control unit is used with different types of actuation depend...

Страница 35: ...r Tramline marker Lifting Single acting Red Pressure relief through pressureless return flow 4 11 Segment distributor head The metered material is distributed to all of the coulters in the segment dis...

Страница 36: ...he track width A maximum of 12 tramline segments can be controlled per distributor head 2 1 3 4 CMS I 00003165 4 12 One sided switching Some tramline rhythms require that the first field pass be done...

Страница 37: ...djusted For soil tillage without seeding the coulters can be lifted 1 2 3 CMS I 00003166 4 14 Tramline marker When creating tramlines the tramline marker automatically lowers the discs 1 and makes tra...

Страница 38: ...e control terminal 1 CMS I 00003173 The coulter array lighting 1 enables better visibility of the seeding coulters in the dark The coulter array lighting is switched together with the work floodlights...

Страница 39: ...rk The rating plate 1 and CE mark 2 are located on the machine for identification CMS I 00003135 The rating plate specifies Implement identification number Type Basic weight in kg Permissible total we...

Страница 40: ...ravity distance 930 5 4 Soil tillage tool Dimensions Type TSE 3000 Number of rows 20 Row spacing 150 mm Cutting disc diameter 400 mm Placement depth 0 60 mm 5 5 Permitted mounting categories Type Moun...

Страница 41: ...d is suitable for the combined hydraulic fluid circuits of all standard tractor brands Control units Depending on the implement equipment 5 8 Performance characteristics of the implement Electrical sy...

Страница 42: ...Drivable slope inclination Across the slope On left in direction of travel 10 On right in direction of travel 10 Up the slope and down the slope Up the slope 10 Down the slope 10 CMS T 00004990 A 1 5...

Страница 43: ...t axle load of the operational tractor without mounted implement or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of f...

Страница 44: ...of the lower link connection b m Wheelbase c m Distance between the centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of th...

Страница 45: ...d values in the following table NOTICE Danger of accident due to implement damage caused by excessive loads Check if the calculated loads are smaller or equal to the permissible loads Actual value acc...

Страница 46: ...nit shutoff 4 to the hose package 4 ME1212 A 5 1 2 3 CMS I 00003124 6 2 2 Coupling the hydraulic hoses WARNING Risk of injury or even death If the hydraulic lines are incorrectly connected the hydraul...

Страница 47: ...CMS I 00001045 6 2 3 Coupling the power supply 1 Insert the plug 1 for the power supply 2 Route the power supply cable with sufficient freedom of movement and without chafing or pinching points 3 Che...

Страница 48: ...t parallel to the ground CMS I 00001225 6 2 6 Coupling the seeding rail 1 Slowly drive the tractor with the coupled soil tillage implement 1 under the seeding rail 1 CMS I 00003591 2 Remove the safety...

Страница 49: ...03139 WARNING The parking supports do not have a locking device To prevent the parking supports from falling out of the mount while driving remove the parking supports 8 Lift the soil tillage implemen...

Страница 50: ...gth of the actuation lever is adjustable For safe actuation the control lever must rest on a level contact surface 1 loosen the nut 1 2 To rest the control lever 2 on a level contact surface set the p...

Страница 51: ...Increase Clockwise Counter clockwise Reduce Counter clockwise Clockwise 3 To move the placement depth to the desired position Turn the adjustment spindle 3 in the desired direction 4 The scale 1 serv...

Страница 52: ...ssure on implements with Comfort hydraulic system See ISOBUS software operating manual Coulter pressure settings 3 To put the coulter pressure to the desired position Actuate the green tractor control...

Страница 53: ...her 3 To move the harrow tines 1 into the flat working position insert the pin 2 in the hole shown The harrow tine is resting on the plate 3 4 Install the spring lock washer 1 3 2 CMS I 00003187 5 Rai...

Страница 54: ...the pin 12 Install the spring lock washer 2 1 CMS I 00003185 6 3 2 5 Deactivating the harrow tines 1 Raise the implement 2 Remove the pins 1 and 2 2 1 CMS I 00003188 3 To deactivate the harrow tines f...

Страница 55: ...ual Pre selection for hydraulic functions 2 Actuate the green 2 tractor control unit 6 3 3 Adjusting the tramline marker 6 3 3 1 Unfolding the tramline marker 1 Remove the pin 1 from the pegging hole...

Страница 56: ...2 Secure the adjuster segment 4 in the middle hole 3 Loosen the bolts 2 NOTE To create a double tramline with a track width of 2 20 m set the track discs at 2 0 m Select the outer holes on the adjust...

Страница 57: ...e track disc pitch NOTE The operating conditions affect the correct setting The adjustment of the track disc pitch must be adapted to the respective operating conditions The optimum adjustment can onl...

Страница 58: ...s 1 4 Remove the cover 2 1 2 CMS I 00003190 5 Remove the bolts 1 6 Loosen the adjacent bolts 2 The intermediate segments 3 are easy to move 7 Take the seed outlet 4 out of the intermediate segments 8...

Страница 59: ...ing tramline segments or If fewer tramline segments are required see section Disconnecting tramline segments Connecting the tramline segments 1 Disconnect the plug connection between 1 and 5 2 Establi...

Страница 60: ...and soiling Establish the plug connection between 4 and 5 Tramline segment 3 is without function NOTE Deactivated tramline segments must be opened If the flap in the tramline segment is closed the cou...

Страница 61: ...wivel up the corresponding control lever or To operate the electrically actuated sliding shutter see ISOBUS software operating manual 6 3 5 Adjusting the row spacing For large row spacings e g for see...

Страница 62: ...permanently closed tramline segments disconnect the closed tramline segments 4 Activate tramline control 5 To close all of the tramline segments advance the tramline counter 6 To permanently deactivat...

Страница 63: ...RNING Risk of accident due to exceeded payload When the payload is exceeded it can lead to implement damage and uncontrolled driving behaviour of the tractor Carefully determine the payload of the imp...

Страница 64: ...ctor PTO shaft only at an idle or at low tractor engine speed 5 Drive off with the tractor 6 To check the seed placement depth after the first 30 m see Checking the seed placement depth NOTE Make use...

Страница 65: ...metering roller in the metering unit When the fan is running seed emerges from the coulters until the seed tubes are empty 1 To prevent seed accumulations ensure that there is an overpressure of at le...

Страница 66: ...kwise Clockwise 3 To set the placement depth to zero turn the adjustment spindle 3 in the desired direction 4 The scale 1 serves as orientation 5 Lock the adjustment spindle in the grid 4 6 To set the...

Страница 67: ...g on the implement equipment disconnect the metering unit shutoff 4 from the hose package 4 ME1212 A 5 1 2 3 CMS I 00003124 8 3 Uncoupling the hydraulic hoses 1 Secure the tractor and implement 2 Put...

Страница 68: ...Hang the plug 1 on the hose holder 1 CMS I 00001248 8 5 Uncoupling the seeding combination WARNING Risk of injury or even death due to tipping over of the implement Park the implement on stable and ev...

Страница 69: ...inst rolling away put 2 pieces of squared timber with a size of at least 80 mm x 80 mm in front of and behind the roller of the soil tillage implement 5 Uncouple the lower link 2 from the implement fr...

Страница 70: ...of the seeding rail from the soil tillage implement 1 1 CMS I 00003485 4 Remove the supply line of the job computer from the centre frame 5 Remove the supply line of the job computer to the interface...

Страница 71: ...owly lower the soil tillage implement The soil tillage implement 3 is released from the hooks 4 of the seeding rail The bracket 1 is no longer resting on the roller frame 2 of the soil tillage impleme...

Страница 72: ...14 Slowly drive the tractor with the coupled soil tillage implement 1 forward 1 CMS I 00003591 8 Parking the machine Parking the seeding rail separately MG6860 EN II A 1 20 07 2020 68...

Страница 73: ...TwinTeC depth control wheel scraper see page 72 10 operating hours daily Cleaning the segment distributor head see page 77 50 operating hours weekly Checking the TwinTeC concave disc see page 70 Chec...

Страница 74: ...cave disc diameter 2 If the diameter of the concave discs is smaller than 300 mm replace the concave discs 3 Remove the bolts 2 4 Remove worn concave discs 1 5 Pay attention to the orientation of the...

Страница 75: ...he central bolts 6 NOTE The central bolts have different threads The right central bolt has right hand thread The left central bolt has left hand thread 7 To ensure that the concave discs touch slight...

Страница 76: ...heel is damaged replace the depth control wheel 3 Remove the nut and washer 2 4 Replace the damaged depth control wheel 5 Install the nut and washer 1 100 Nm 2 CMS I 00003243 9 1 5 Checking the TwinTe...

Страница 77: ...wheel scraper cannot be readjusted any further see Replacing the press roller scraper 3 3mm 2 1 CMS I 00003180 9 1 6 Replacing the TwinTeC depth control wheel scraper INTERVAL as required 1 Raise the...

Страница 78: ...CMS I 00003246 9 1 8 Checking the TwinTeC guide extension INTERVAL 100 operating hours or as required The guide extension is subject to wear When the seed guidance becomes imprecise the guide extensi...

Страница 79: ...idance becomes imprecise the seed catcher must be replaced 1 Remove the hose 6 2 Remove the bolt 5 3 Remove the TwinTeC seed outlet 1 4 Remove the bolt 2 5 Replace the seed catcher 3 6 Install the bol...

Страница 80: ...ner scraper must be replaced 1 Remove the hose 5 2 Remove the bolt 6 3 Remove the TwinTeC seed outlet 1 4 Replace the inner scraper 2 5 Install the bolt 6 To install the TwinTeC seed outlet place the...

Страница 81: ...nt brush hand brush or with compressed air 4 Clean the seed outlets and tramline segments 4 using a paint brush hand brush or with compressed air 5 Install the cover 6 Tighten the 4 knurled screws by...

Страница 82: ...deformation 2 Check the hydraulic hoses for leaks Hydraulic hoses may not be older than 6 years 3 Check the manufacturing date 1 CMS I 00000532 4 Worn damaged or aged hydraulic hoses must be immediat...

Страница 83: ...e machine 9 2 1 Overview of lubrication points 1 CMS I 00003594 100 operating hours 1 CMS I 00003231 CMS T 00004904 A 1 CMS T 00004905 A 1 9 Repairing the machine Lubricating the machine MG6860 EN II...

Страница 84: ...sensor detects a speed error despite that the implement is running see page 81 Tines stopping during operation If the tines encounter an obstacle the tool carriers are blocked see page 81 After the ti...

Страница 85: ...O shaft speed to approx 300 rpm The ratchet clutch engages audibly 3 Re establish the original PTO shaft speed 4 Resume working After the tines have encountered and obstacle the obstacle is jammed bet...

Страница 86: ...e cleaners on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates warning signs and stickers Always mainta...

Страница 87: ...illage implement WARNING Risk of accidents due to improperly attached lifting gear If the lifting gear is not attached at suitable positions the machine or components can be damaged during loading and...

Страница 88: ...icle and lash it down as prescribed CMS I 000089 10 2 Loading the seeding rail with a crane The seeding rail has 4 lashing points for slings NOTE The lashing points must only be used to load the indiv...

Страница 89: ...52 REQUIREMENTS The seeding rail is disconnected from the soil tillage implement The seeding rail is unfolded The supply lines for the two seeding rail sections are disconnected 1 Only attach the lift...

Страница 90: ...10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 2...

Страница 91: ...2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 11 2 Other applicable documents Tractor operating manual Soil tillage imple...

Страница 92: ...perating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In thi...

Страница 93: ...depth 48 Checking the top link pin 77 Cleaning 82 Cleaning the segment distributor head 77 Contact data Technical editing 4 Coulter pressure additional adjustment 51 adjustment 48 Coupling the implem...

Страница 94: ...62 Parking the seeding rail separately 65 Uncoupling the seeding combination 64 Parking the seeding rail separately 65 Payload calculation 59 Performance characteristics of the tractor 37 Placement de...

Страница 95: ...cave disc spacing 71 Checking the depth control wheel scraper 72 Checking the guide extension 74 Checking the inner scraper 76 Checking the press roller 72 Checking the seed catcher 75 Cleaning the se...

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Страница 98: ...AMAZONEN WERKE H DREYER GmbH und Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de...

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