Operating Manual
AMAZONE
FT 1001
Front tank for mounted field sprayer
MG3058 BAG0065.6 02.19 Printed in Germany
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
en
Страница 1: ...ating Manual AMAZONE FT 1001 Front tank for mounted field sprayer MG3058 BAG0065 6 02 19 Printed in Germany Please read this operating manual before commissioning Keep it in a safe place for future us...
Страница 2: ...stion would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himsel...
Страница 3: ...s lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Document number MG3058 Compilation date 02 19 Co...
Страница 4: ...working 17 2 16 Safety information for users 18 2 16 1 General safety and accident prevention information 18 2 16 2 Field sprayer operation 21 2 16 3 Cleaning maintenance and repairs 22 3 Loading and...
Страница 5: ...onnect field sprayer with Flow Control and front tank 47 8 3 FlowControl and ISOBUS 48 8 4 Filling 49 8 5 Internal cleaning 49 8 6 Failure of a fill level sensor 49 9 Commissioning 50 9 1 Fastening th...
Страница 6: ...ections specified in the operating manual are always seen in the direction of travel 1 3 Diagrams Instructions and responses Activities to be carried out by the user are given as numbered instruc tion...
Страница 7: ...g symbols If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged to comply with the basic wo...
Страница 8: ...to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following...
Страница 9: ...jury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury...
Страница 10: ...nd mainte nance personnel Check all safety equipment regularly 2 4 Safety and protection equipment Before starting up the machine each time all the safety and protection equipment must be properly att...
Страница 11: ...e who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equ...
Страница 12: ...the screw connections for firm seating On completion of the maintenance work check the function of the safety devices 2 10 Design changes You may make no changes expansions or modifications to the ma...
Страница 13: ...third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approv...
Страница 14: ...fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The column Order number and exp...
Страница 15: ...g symbols and other labels Warning symbols The following pictures show the positions of the warning symbols on the machine Fig 1 Fig 2 MD 095 Read and follow the operating manual and safety informatio...
Страница 16: ...e points for fas tening slinging gear when loading the machine MD 102 Danger from intervention in the machine e g installation adjusting troubleshooting cleaning maintaining and repairing due to the t...
Страница 17: ...of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences Risk to the environment through leakage of hydraulic...
Страница 18: ...weather conditions the driving characteristics of the tractor and the connected machine Coupling and uncoupling the machine Only connect and transport the machine with tractors suitable for the task W...
Страница 19: ...ne Before starting work ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do no...
Страница 20: ...loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine...
Страница 21: ...ements Only use hose clamps made from V2A for installation The nominal volume of the spray liquid tank must not be ex ceeded during filling When there will be exposure to crop protection agent wear th...
Страница 22: ...le to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines Spare parts must meet at least the specified technical require ments of AMA...
Страница 23: ...o attachment points in front Fig 3 1 One attachment point in back Fig 4 1 Fig 3 Fig 4 CAUTION When loading the machine using a lifting crane use the marked at tachment points Fig 3 1 for lifting belts...
Страница 24: ...Filling level indicator with scale 4 Three point attachment frame 5 Connection hose to field sprayer with 2 inch camlock coupling 6 Transport device 7 Complete discharging Fig 6 1 Switch tap Position...
Страница 25: ...roduct description 4 2 Overview of Flow Control Fig 7 1 Fill FT injectors 2 Empty FT injectors 3 Volumetric remote control 4 Fill FT valve 5 Empty FT valve 6 Pressure relief valve FT BAG0065 6 02 19 2...
Страница 26: ...el FlowControl BPS 160 Delivery capacity at 540 rpm 150 l min Construction type 3 cylinder piston diaphragm pump Pulsation damping Pressure reservoir 4 3 1 Payload Payload permissible total weight bas...
Страница 27: ...an be traversed as follows Along the contours Direction of travel to left 20 Direction of travel to right 20 Along the gradient Up the slope 20 Down the slope 20 The intended use also includes Complia...
Страница 28: ...l safety regulations in the appropriate section are valid No one may stand in the machine danger area if the tractor engine is running with the PTO shaft hydraulic system connected if the tractor and...
Страница 29: ...r of manufacture Fig 8 4 7 Three point attachment frame The frame of the FT1001 front tank is designed to meet the requirements and dimensions of the three point attachment of category II Fig 9 1 Uppe...
Страница 30: ...e the machine against unintentional starting and unintentional rolling 4 Support the raised machine so that it can not be lowered unintentionally For initial installation Secure the linchpins on the m...
Страница 31: ...be overlooked The camera system is an aid It does not replace the operator s awareness of the immediate surroundings Before manoeuvring ensure that there are no people or objects in the manoeuvring a...
Страница 32: ...ent Fig 14 Before filling the front tank open its screw lid to ventilate it Close the lid again after filling it 1 Couple the suction hose Fig 13 1 with the filling connection Fig 13 2 2 Place the suc...
Страница 33: ...tap E to the 0 position 5 3 Move switch tap D to the posi tion 5 4 Move switch tap B to the posi tion 5 5 Move switch tap A to the posi tion 6 Run the pump at approx 540 rpm Front tank is filled Obse...
Страница 34: ...al move the switch taps to the specified position Fig 16 3 1 Move switch tap F to position 0 3 2 Move switch tap E to position 0 3 3 Move switch tap D to the posi tion 3 4 Move switch tap B to the pos...
Страница 35: ...Before using the front tank with Flow Control on the in cab terminal select the UF01 machine type with FT in the setup menu 6 1 Flow Control liquid circuit Fig 18 1 In cab terminal 2 Machine computer...
Страница 36: ...d via a hose line The content of the additional tank is drawn off via the UF flushing water tank The additional tank is filled via the UF flushing water tank For this purpose the cover of the addition...
Страница 37: ...k outflow hose line 3 Connector cable of the filling level indicator 4 Hose line for internal cleaning To use the field sprayer without the front tank and Flow Control Fig 19 5 Couple the front tank i...
Страница 38: ...ode Constant circulation of the spray liquid with agitator effect in the front tank Regulation of the fill levels of both containers in spraying opera tion Field sprayer container is emptied by up to...
Страница 39: ...isplay in the in cab terminal work menu Fig 21 1 Manual mode switched on 2 Display mode Pump to rear switched on 3 Display mode Pump to front switched on Pump to front 1 Switch on Pump to front Observ...
Страница 40: ...he front tank function group menu 1 Automatic mode switched on 2 Manual mode switched on 3 Total filling level UF FT 4 Pumps switched on from FT to UF 5 Pumps switched on from UF to FT Fig 23 Pump to...
Страница 41: ...inal operating manuals Call up the filling menu for this purpose To fill the front tank field sprayer combination The UF container is filled when the UF fill level is 20 The front tank is filled when...
Страница 42: ...h special optional quick empty ing equipment Fig 24 Before filling the front tank open its screw lid to ventilate it Close the lid again after filling it 1 Couple the suction hose 1 with the filling c...
Страница 43: ...SA in position The front tank will be filled No Comfort Package Suction valve chest SA in position The front tank will be filled Pay attention to the fill level indicator on the front tank When the t...
Страница 44: ...t tank 3 in position x 3 Run the pump 4 Pressure valve chest DA in position 5 Switch tap IJ in position 0 6 Comfort Package TwinTerminal Select suction filling Enter the target fill level for the UF02...
Страница 45: ...t Package Suction valve chest SA in position The UF02 is filled Pay attention to the fill level indicator on the field sprayer When the tank is full 7 Suction valve chest SA in position 8 Pressure val...
Страница 46: ...e Before using the front tank with Flow Control on the in cab terminal select the UF01 machine type with FT in the setup menu 8 1 Flow Control liquid circuit Fig 28 1 In cab terminal 2 Machine compute...
Страница 47: ...nk outflow hose line 3 Connector cable of the filling level indicator 4 Hose line for internal cleaning To use the field sprayer without the front tank and Flow Control 5 Couple the front tank inflow...
Страница 48: ...he multi function display Automatic mode During use transport of the field sprayer front tank combination operate in Automatic mode Function of the Automatic mode Permanent circulation of the spray li...
Страница 49: ...ses automatically when the nominal volume is reached 8 5 Internal cleaning The front tank is equipped with an internal cleaning that is operated parallel to the field sprayer See the operating manual...
Страница 50: ...fety information for the user starting on page 18 when coupling and uncoupling the machine transporting the machine using the machine Only couple and transport the machine to a tractor which is suit a...
Страница 51: ...r cable for level sensor Hose line for internal cleaning Supply lines for the front tank without Flow Control Front tank connecting hose line When fitting the hose lines be sure to comply with the fol...
Страница 52: ...controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine 10 1 Coupling the machine WARNING Risk of breaki...
Страница 53: ...e tractor 1 Secure the machine against unintentional rolling 2 Always check for visible damage when coupling the machine 3 Fasten the ball sleeves via the lower link pins in the hinging points of the...
Страница 54: ...torage space with a solid base Secure the machine against unintentionally rolling when parked on a transportation device Refer to the section Transportation device page 30 1 Park the empty machine on...
Страница 55: ...d machine cannot swing back and forth WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor These risks...
Страница 56: ...0 36 0 34 0 32 0 30 0 28 0 26 0 24 0 22 0 20 1 75 0 39 0 37 0 35 0 33 0 31 0 29 0 27 0 25 0 23 1 80 0 43 0 41 0 39 0 37 0 35 0 33 0 30 0 28 0 26 1 85 0 47 0 44 0 42 0 40 0 38 0 36 0 34 0 32 0 30 1 90...
Страница 57: ...just the air pressure in the pressure reservoir The pressure reservoir Fig 23 1 attenuates the pressure peaks Required air pressure in the pressure reservoir 3 0 bar Check air pressure annually Check...
Страница 58: ...e pressure reservoir cover Fig 24 1 after unscrew ing the four nuts 2 Remove the diaphragm Fig 24 4 3 Clean all sealing surfaces 4 Install the new diaphragm 5 Install the pressure reservoir cover Tigh...
Страница 59: ...Pump maintenance FT BAG0065 6 02 19 59...
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