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31

Symptoms of Abnormal Operation

Associated 

LED Code

2

Fault Description(s)

Possible Causes

Corrective Action

Cautions and Notes

• Circulating blowers not
  operating simultaneously.
  No blower operation.

9 FLASHES

•Twinning Fault

• Furnace twin terminals
  not connected together
  by field wiring.
• Isolating relay not used
  or improperly installed

• Install field wiring
  connecting twin
  terminals, check
  continuity of wiring.
• Verify each furnace fan
  motor is operable
  without twinning
  connection.
• Wire per twinning
  diagram in this
  installation manual

• Verify line voltage
  supply is turned off
  before proceeding
  with corrections

• Furnace not operating.
• Integrated control module
  diagnostic LED is flashing TEN
  (10) flashes.

10 FLASHES

• Open Fuse / No 24V 
  power to integrated 
  control module

• High voltage surge 
  blows off the fuse. 

• Replace the Fuse. 

• Verify line voltage
  supply is turned off
  before proceeding
  with corrections

• Furnace not operating.
• Integrated control module
  diagnostic LED is flashing ELEVEN
  (11) flashes.

11 FLASHES

• Igniter Open

•Improperly connected
  igniter.
• Bad igniter.
• Poor unit ground.
• Poor burner ground.

•Check and correct
  wiring from integrated
  control module
  to igniter.
•Replace bad igniter.
•Check & correct unit
  ground wire.
• Replace bad integrated
  control module.

• Turn power OFF prior
  to repair.
• Replace igniter
  w/proper replacement
  part.
• Read precautions in
  “Electrostatic
  Discharge" section
  of manual.

• Furnace not operating.
• Integrated control module
  diagnostic LED is flashing TWELVE
  (12) flashes.

12 FLASHES

• Inducer Relay Fault

•Improperly connected
  inducer.
• Bad inducer.
• Poor unit ground.
• Faulty integrated
  control module.

•Check and correct
  wiring from integrated
  control module
  to inducer.
• Check for Blockage in 
  inducer & in Vent / 
  replace Inducer.
•Check & correct unit
  ground wire.
• Replace bad integrated
  control module.

• Turn power OFF prior
  to repair.
• Replace inducer
  w/proper replacement
  part.
• Read precautions in
  “Electrostatic
  Discharge" section
  of manual.

• Furnace fails to operate.
• Integrated control module
  diagnostic 

LED

 is

  flashing continuously.

CONTINOUS 

RAPID FLASH

• Polarity of 115 or
  24 volt power is
  reversed.

• Polarity of 115 volt AC
  power to furnace or
  integrated control
  module is reversed.
• Orange and gray wires
  to transformer are
  reversed.
• Poor unit ground.

• Review wiring diagram
  to correct polarity.
• Reverse orange and
  gray wires going to
  transformer.
• Verify proper ground.
  Correct if necessary.

• Turn power OFF prior
  to repair

1

Integrated control module will automatically attempt to reset from lockout after one hour.

2

LED Flash code will cease if power to the control module is interrupted through the disconnect or door switch.

Troubleshooting Chart

PCBBF145 CONTROL BOARD

Содержание CES80

Страница 1: ...te listed below for the applicable Specification Sheet referred to in this manual Cancer and Reproductive Harm www P65Warnings ca gov PROP 65 WARNING FOR CALIFORNIA CONSUMERS 0140M00517 A Thesefurnace...

Страница 2: ...Start up 19 Furnace Shutdown 19 Gas Supply Pressure Measurement 19 Gas Manifold Pressure Measurement and Adjustment 20 Gas Input Rate Measurement Natural Gas Only 21 Temperature Rise 21 Circulator Blo...

Страница 3: ...conditions are listed in the PRODUCT APPLICATION section of this manual TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE...

Страница 4: ...ions The carton must be checked upon arrival for external damage If damage is found a request for inspection by carrier s agent must be made in writing immediately The furnace must be carefully inspec...

Страница 5: ...your body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furnace installation and servicing to pr...

Страница 6: ...TO PREVENT POSSIBLE EQUIPMENT DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THIS UNIT WARNING Follow the instructions listed below when...

Страница 7: ...an upflow furnace or under a counterflow furnace may be the same width as the furnace or may be one size larger than the furnace Example a C width coil may be installed with a B width furnace For upfl...

Страница 8: ...ced in operation while any other ap pliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and hori...

Страница 9: ...ventilation fonctionne correctement au moyen des essais d crits ci dessus les portes les fen tres les ventilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz d...

Страница 10: ...transition bottom kit for Category I venting For upflow mod els installed vertically or horizontally a four inch single wall pipe can be used to extend the induced draft blower outlet 1 2 beyond the f...

Страница 11: ...equately supported by proper brackets and supports Inadequate coil support can result in furnace cabinet distortion and air leakage Counterflow units are shipped with the induced draft blower discharg...

Страница 12: ...RICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING Wiring Harness The wirin...

Страница 13: ...ed with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servicing Do not defeat this switch 24 Volt Thermostat Wiring NOTE Wire routing must not interfe...

Страница 14: ...xceeded to prevent unit overfiring Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimum 11 0 w c Maximum 13 0 w c INLET GAS SUPPLY PRESSURE NOTE Adjusting the minimum supply pressure below...

Страница 15: ...9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3 C 3 C2 7 C 1 8 C33 R132 C2 0 C 1 6 C2 4 C 1 7 C4 4 C1 5 C1 3 C1 1 C1 0 C22 CR25 Q12 R9 C4 C 1 C 2 Q4 R177 R176 C28 CR 33 R95 R171 Q13 R1 38...

Страница 16: ...ual Valve Installed Ahead of Ground Joint Pipe Union General Furnace Layout Upflow Installations A ground joint union drip leg and manual shutoff valve must also be supplied by the installer In some c...

Страница 17: ...he furnace NOTE Ductwork must never be attached to the back of the furnace For installations requiring more than 1800 CFM use a bottom return or two sided return Supply and return con nections to the...

Страница 18: ...rmostat Heating Mode The normal operational sequence in heating mode is as follows R and W thermostat contacts close initiating a call for heat Integrated control module performs safety circuit checks...

Страница 19: ...automatically lights the burner Do not try to light the burner by hand 5 White Rodgers valves Push the switch to the OFF position 6 Wait five minutes then smell for gas Be sure to check near the floor...

Страница 20: ...or Switch INLET OUTLET Inlet Pressure Tap Outlet Pressure Tap White Rodgers Model 36J22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn OFF all electrical powe...

Страница 21: ...sure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below Natural Gas 3 2 3 8 w c Propane Gas 9 7 10 3 w c Manifold Gas Pressure 9 R...

Страница 22: ...ic reading at the test hole Tape up the test hole after your test is complete The negative pressure must be read between the filter and the furnace blower Circulator Blower Speed Adjustment TO AVOID P...

Страница 23: ...d when it should be Energized Rapid Flash Reverse Polarity Continuous On Normal Operation ERROR CODE Flash Codes stored in memory auto erased after 14 days Flash Codes NOT stored in memory Excessive e...

Страница 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Страница 25: ...ic reset temperature sensor The limit guards against the overheating resulting from insufficient air passing over the heat exchanger Auxiliary Limit The auxiliary limit control is located either on or...

Страница 26: ...ion Cycle the furnace with the thermostat at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance L...

Страница 27: ...are available from your distributor Functional Parts List Gas Valve Blower Collector Box Gasket Natural Gas Orifice Primary Limit Switch Propane Gas Orifice Rollout Limit Switch Burner Auxiliary Limi...

Страница 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate Component ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Страница 29: ...gas interruption Check front cover pressure switch operation hose wiring contact operation Correct if necessary Replace or realign igniter Check flame sense signal Sand sensor if coated and or oxidize...

Страница 30: ...ck burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blow...

Страница 31: ...grated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge section of manual Furnace not operating Integrated control mo...

Страница 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Страница 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Страница 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Страница 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Страница 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Страница 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Страница 38: ...OPEN ROLLOUT COLOR CODES PU PURPLE OR ORANGE YL YELLOW 6 7 C BK BLACK GR GREEN BR BROWN PK PINK RD RED GY GRAY BL BLUE WH WHITE RATING OF AT LEAST 105 NOTES TO 115VAC 1 60 HZ POWER SUPPLY WITH OVERCU...

Страница 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 40: ...egister their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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