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Service and Troubleshooting

ANX, SSX, ASX, GSX, DSX, VSX Condensing Units,

ANZ, SSZ, ASZ, GSZ, DSZ, VSZ Split System Heat Pumps

With R-410A Refrigerant Blowers, Coils, & Accessories

RS6200006r100

February 2021

Pride and workmanship go into every product to provide

our customers with quality products. It is possible, however,

that during its lifetime a product may require service.

Products should be serviced only by a qualified service

technician who is familiar with the safety procedures

required in the repair and who is equipped with the proper

tools, parts, testing instruments and the appropriate service

manual.

REVIEW ALL SERVICE INFORMATION IN THE

APPROPRIATE SERVICE MANUAL BEFORE

BEGINNING REPAIRS.

Only personnel that have been trained to install, adjust,

service or repair(hereinafter, “service”) the equipment

specified in this manual should service the equipment. The

manufacturer will not be responsible for any injury or

property damage arising from improper service or service

procedures. If you service this unit, you assume responsi

bility for any injury or property damage which may re

sult. In addition, in jurisdictions that require one or more

licenses to service the equipment specified in this manual,

only licensed personnel should servise the equipment.

Improper installation, adjustment, servicing or repair of

the equipment specified in this manual, or attempting to

install, adjust, service or repair the equipment specified in

this manual without proper training may result in product

damage, property damage, personal injury or death.

WARNING

PROP 65 WARNING

FOR CALIFORNIA CONSUMERS

Cancer and Reproductive Harm -

www.P65Warnings.ca.gov

0140M00517-A

TABLE OF CONTENTS

IMPORTANT INFORMATION .............................................2

PRODUCT IDENTIFICATION ............................................4

PRODUCT DESIGN .........................................................53

SYSTEM OPERATION .....................................................56

SERVICING ......................................................................66

CHECKING VOLTAGE .................................................66

CHECKING WIRING ....................................................66

CHECKING THERMOSTAT AND WIRING ..................66

THERMOSTAT WIRING ...............................................66

CHECKING TRANSFORMER AND CONTROL

CIRCUIT .......................................................................67

CHECKING CONTACTOR AND/OR RELAYS .............67

CHECKING CONTACTOR CONTACTS .......................67

CHECKING FAN RELAY CONTACTS ..........................68

CHECKING LOSS OF CHARGE PROTECTOR

(HEAT PUMP MODELS) ..............................................69

CHECKING HIGH PRESSURE CONTROL ................69

CHECKING LOW PRESSURE CONTROL ..................69

COPELAND COMFORT ALERT™

DIAGNOSTICS -

3-WIRE MODULE ........................................................70

COPELAND CORESENSE™ DIAGNOSTICS -

3-WIRE MODULE .........................................................70

CHECKING CAPACITOR .............................................76

RESISTANCE CHECK USING A DIGITAL

MULTI-METER .............................................................76

CAPACITANCE CHECK USING A DIGITAL

MULTI-METER (IN CAPACITANCE MODE) ................76

TESTING A RUN CAPACITOR UNDER LOAD ............77

CHECKING OUTDOOR FAN AND BLOWER MOTORS

(PSC MOTORS) ...........................................................77

CHECKING FAN AND BLOWER MOTOR

(ECM MOTORS) ..........................................................77

Brand

For service information related to the Bluetooth® Shared

Data Loader BTSDL01 referenced in this manual, please

refer to the installation instructions for the BTSDL01 at

www.coolcloudhvac.com/loaderuserguide.

Содержание ANX

Страница 1: ...manual or attempting to install adjust service or repair the equipment specified in this manual without proper training may result in product damage property damage personal injury or death WARNING W...

Страница 2: ...DATA 83 CHECKING HIGH EFFICIENCY MOTORS 83 EEM BLOWER REPLACEMENT 84 MBR AR F ELECTRONIC BLOWER TIME DELAY RELAY 85 CHECKING COMPRESSOR 85 RESISTANCE TEST 86 GROUND TEST 86 UNLOADER TEST PROCEDURE 87...

Страница 3: ...avoid possible injury explosion or death practice safe handling of refrigerants WARNING The compressor POE oil for R 410A units is extremely susceptible to moisture absorption and could cause compress...

Страница 4: ...ENTIFICATION 4 NOMENCLATURE The model and manufacturing number are used for positive identification of component parts used in manufacturing Please use these numbers when requesting service or parts i...

Страница 5: ...PRODUCT IDENTIFICATION 5...

Страница 6: ...PRODUCT IDENTIFICATION 6...

Страница 7: ...PRODUCT IDENTIFICATION 7...

Страница 8: ...PRODUCT IDENTIFICATION 8...

Страница 9: ...PRODUCT IDENTIFICATION 9...

Страница 10: ...PRODUCT IDENTIFICATION 10 All Airhandlers use DIRECT DRIVE MOTORS Power supply is AC 208 240v 60 hz 1 phase...

Страница 11: ...Pump R 410A 5 380 415V Three Phase 50 Hz SEER 11 11 SEER 13 13 SEER 14 14 SEER 16 16 SEER 036 3 Tons 048 4 Tons 060 5 Tons 090 7 1 2 Tons 120 10 Tons Nominal Capacity Engineering Major Minor Revision...

Страница 12: ...SERS 11 SEER Model Rev Description GSZ11090 AA GSZ11120 AA Introduction of Goodman Light Commercial 11 SEER R 410A Heat Pumps GSZ110903AB GSZ111203AB GSZ110904AB GSZ111204AB 208 230V and 460V 3 Phase...

Страница 13: ...g single speed PSC motors removal of low ambient temperature switch ASZ130241BA Release of 2 Ton models converting from 3 8 to 5mm condenser coils ASZ130181AF ASZ130 24 30 1AG Current reversing valve...

Страница 14: ...alves ASZ140241AF Smaller B1227315 reversing valve ASZ140 18 30 36 1AG ASZ140241AH ASZC160 42 48 60 1AF Introduction of heat pumps with accumulators crankcase heaters and upgraded defrost control ASZ1...

Страница 15: ...Muffler and standardized TXV Compensator using the ASZ18 Seer weldment ASZ160241AD ASZ160 36 60 AE Adds new steel muffler and suction tubes w shock loop ASZ160 24 36 1AF ASZ160 48 60 1AF Sanhua RANCO...

Страница 16: ...tor ZP34K5EPFV130 and ZP36K5EPFV130 ANZ13 AMANA BRAND SPLIT SYSTEM N BASE Z R410A HEAT PUMP 13 SEER Model Rev Description ANZ140 18 60 1AA Introduction of ready 15 14 SEER heat pumps to meet the 2015...

Страница 17: ...with R 410A DSZ160241AC DSZ16036 48 60 1AB Sanhua RANCO reversing valves DSZ16 DELUXE SPLIT Z R410A HEAT PUMP 16 SEER Model Rev Description DSZ180 1AA Initial release of Deluxe Goodman 2 stage 18 SEE...

Страница 18: ...130 VSZ130181AE VSZ130421AF Changed from four piece louver assembly to a two piece louver assembly Added a corner post on 26 and 29 chassis VSZ130361BD VSZ130301AF VSZ130481AE Single phase models with...

Страница 19: ...0 18 30 1AD VSZ140361AC Change from copper wound motor to aluminum wound motor VSZ140 24 42 49 1AC Refrigerant Charge Reduction VSZ140241AD Equivalent motor with Aluminum Windings replacing Copper Win...

Страница 20: ...pressure switch from liquid line to suction line as a compressor safeguard to prevent low pressure from entering GSZ130 18 42 48 1AF GSZ130301AG GSZ130 36 48 3AD GSZ130484AC Changing from the current...

Страница 21: ...requirement GSZ140 18 30 1KB Energy guide update PCBDM160 with new software GSZ140301KC GSZ140361KB Migrating from copper to aluminum motors GSZ140 42 49 1KB Motor change on 3 3 5T 14 SEER 2 2 5T 16 S...

Страница 22: ...1 5T Heat Pumps Remove Hard Start Kit GSZ160181BC Equivalent motor with Aluminum Windings replacing Copper Windings GSZ160181BD GSZ160 24 30 1BC GSZ160 36 42 48 60 1BB Switching current Goodman 16SEER...

Страница 23: ...SSZ140361BB Changed from four piece louver assembly to a two piece louver assembly Added a corner post on Goodman 26 and 29 chassis SSZ140140 18 30 1AJ SSZ140 19 25 1AC SSZ140 31 37 1AC SSZ140241AM S...

Страница 24: ...160 42 60 1AD Added discharge line mufflers Replaced TXV and compensator with flowrator and accumulator SSZ160241AF SSZ160 36 48 1AD SSZ160601AE Sanhua RANCO reversing valves SSZ160241AF SSZ160 36 48...

Страница 25: ...uver assembly to a two piece louver plus a corner post on Goodman and value series 26 and 29 chassis GSX130 42 48 1BB New 6 pole motor fan combination GSX130181CA Rotary compressor GSX130421CA GSX1304...

Страница 26: ...to those with improved overload protection OLP M K A 5 V Y 2 8 3 N 0 5 o t M K A 5 V X 2 8 3 N 0 5 m o r f r o s s e r p m o c g n i h c t i w S J E 1 8 1 0 3 1 X S G GSX130301LA 13 SEER 2_5T Condense...

Страница 27: ...P14K6E scroll compressors GSX140361KC GSX140371KB GSX140421KC GSX140 43 48 60 1KB Refrigerant charge reduction GSX140311KB GSX140371KC GSX140431KC Change from copper wound motor to aluminum wound moto...

Страница 28: ...31 37 1AB Equivalent motor with Aluminum Windings replacing Copper Windings GSX160 18 36 42 48 61 1FE GSX160 24 30 1FF GSX160 31 37 1AC Switching current Goodman 16SEER condensers and heat pumps with...

Страница 29: ...ter SSX140 18 36 1BC SSX140421CC Changing from the current four piece louver assembly to a two piece louver plus a corner post on Goodman and value series 26 and 29 chassis SSX140 18 36 1BD SSX140421C...

Страница 30: ...r safeguard to prevent low pressure from entering SSX16 SPECIAL HIGH FEATURE SPLIT X R410A CONDENSER 16 SEER Model Rev Description DSX160 1AA Initial release of Goodman 2 stage 16 SEER condensing unit...

Страница 31: ...piece louver plus a corner post on Goodman and value series 26 and 29 chassis VSX130601BA Condensing units with SmartCoil coils VSX130601BB Changing from the current four piece louver assembly to a tw...

Страница 32: ...hing compressor from 50N382XV 5AKM to 50N382YV 5AKM VSX130301LA 13 SEER 2_5T Condenser Rechi Conversion Switch from Copeland compressor to Rechi compressor in 13 SEER 2 5 ton condensers GSX VSX ANX VS...

Страница 33: ...ix liq line assy fix wiring diagram change charge qty VSX140 48 60 1AC Create new Motor 0131M00807 Replace 0131M00061 with 0131M00807 VSX140181BB Switching 3 legged and 4 legged compressors in 13SEER...

Страница 34: ...130181 as a result of change to Rechi compressor Rechi compressor and associated parts grommets bolts wires associated tubing etc will replace the current compressor and associated parts ANX130301BA 1...

Страница 35: ...B ANX140601AB Refrigerant Charge Reduction ANX140 36 37 1AC ANX140 42 43 1AC Refrigerant Charge Reduction ANX140 48 60 1AC Create new Motor 0131M00807 Replace 0131M00061 with 0131M00807 ANX140301BA Ch...

Страница 36: ...266 fan motor Low pressure switch removed ASX130181DB ASX130 24 48 1CD ASX130601CC Low pressure switch 013M00082 added updated wiring diagram ASX130 24 48 1CC ASX130601CB Initial release of models wit...

Страница 37: ...01BB Low pressure switch relocated from liquid line to suction line as a compressor safeguard to prevent low pressure from entering ASX140 24 36 1CC ASX140421DC ASX140481CB ASX140601BC Initial release...

Страница 38: ...8 60 1KB Refrigerant Charge Reduction ASX 140 36 37 42 43 1KC ASX160 24 30 1FC Refrigerant Charge Reduction ASX140 48 60 1KC Create new Motor 0131M00807 Replace 0131M00061 with 0131M00807 ASX140 36 42...

Страница 39: ...160311AA ASX160371AA Initial release creates and launches 2 new SKUs in the 16 SEER single stage AC product line ASX160 18 42 1FB Change from copper wound motor to aluminum wound motor ASX160601FC Ref...

Страница 40: ...016 0516 0616 0816 1016 AB ACNF300016DC ACNF30 0516 0616 0816 1016 DD ACNF31 0016 0516 0616 0816 1016 AB Creation of new ACNF Minor Rev models to produce coils with non acid etched fins ACNF A SINGLE...

Страница 41: ...ARPFcoils using wavy fin with louver enhanced fin AEPF313716AA Introduction of 3 Ton Air Handler units with 3 row coil AEPF A SINGLE PIECE E MULTI POSITION VARIABLE SPEED PAINTED FLOWATER Model Rev De...

Страница 42: ...odel blower motor changes from 10X8 to 10X10 ARUF24B14BB Changed 16 Tall 3 Row 6 Cir Coil Assembly to 14 Tall 3 Row 6 Cir Coil Assembly ARUF24B14CA Initial release of model to meet AHRI requirements A...

Страница 43: ...A Replaced of existing air handler copper coils and other associated parts with aluminum components and replaced Regal Beloit X 13 motor with Emerson SelecTech motor ASPF A SINGLE PIECE AIR HANDLER S...

Страница 44: ...itial release of models with a 2 slab low airflow resistant coil with a fixed speed ECM 53 cabinet size ASPT42C and aspt48C 2 2 models discontinued ASPT33C14AA ASPT39C14AA ASPT49C14AA Upgrade the curr...

Страница 45: ...1th St Plant Dayton to Houston MBR AA 1AD Add permanent sealing condensation control upgrades to all MB units and remove high voltage knockouts MBR MODULAR BLOWER AIR HANDLER R MULTI POSITION PSC MOTO...

Страница 46: ...r handlers AWUF310 5 8 16AA AWUF321016AA Initial release of higher 14 SEER AWUF series air handlers AWUF300 3 10 16BB AWUF360 5 10 16BB 18 x 20 x 1 filter replaced the 16 x 20 x 1 filter AWUF18F 3 8 1...

Страница 47: ...WUT370 516 816 AA AWUT371016AA AWUT is a new lineup of the AWUF wall mounted Electric Heat Air Handlers with a factory installed TXV The lineup will be matched with a 5 8 and 10KW heater 208V 230V and...

Страница 48: ...C CAPF3636D6DC CAPF3642C6DC CAPF3642D6DC CAPF3743C6DC CAPF3743D6DC CAPF4860C6DC CAPF4860 Redesign the wrapper for the CAPF to provide increased ease of installation CAPFA1818A6AA CAPFA1818B6AA Replace...

Страница 49: ...2318B6BA CAPFA2318C6BA CAPFA2418A6BA CAPFA2418B6BA CAPFA2418C6BA CAPFA2422A6BA CAPFA2422B6BA CAPFA2422C6BA CAPFA2922A6BA CAPFA2922B6BA CAPFA2922C6BA CAPFA3022A6BA CAPFA3022B6BA CAPFA3022C6BA CAPFA3022...

Страница 50: ...NFLOW PAINTED CASED FLOWRATOR W TXV Model Rev Description CHPF 6AA Intial release of 13 SEER CHPF horizontal A coil CHPF 6BA Released Burr Oak Louvered Fin in place of the Wavy Fin The rows changed by...

Страница 51: ...36 A B 6RDB CAUF3636 C D 6RDB CAUF3642 C D 6RDB CAUF3743 C D 6RDB CAUF4860 C D 6RDB CAUF4961 C D 6RDB CAUF3137B6RAA Manufacturing Location Change from Dayton to Houston Designated by R CAUF36 CA Redes...

Страница 52: ...0N6DA Release 13 SEER CSCF slab horizontal coil Converting copper coils maifolds haripins flowrators to aluminum coils Model Rev Description CTPF 6AA Initial release of coated coils CTPF1824 6AB CTPF3...

Страница 53: ...bilities providing greater flexibility The MBE MBVC blower cabinets use a variable speed motor that maintains a constant airflow with a higher duct static MBE blower cabinests are approved for applica...

Страница 54: ...ant Scroll compressors are more tolerant of liquid refrigerant NOTE Even though the compressor section of a Scroll compressor is more tolerant of liquid refrigerant continued floodback or flooded star...

Страница 55: ...h cooling and possibly heating if desired Unloader Solenoid A nominal 24 volt direct current coil activates the internal unloader solenoid The input control circuit voltage must be 18 to 28 volt ac Th...

Страница 56: ...as long as the thermostat subbase is in the cooling position The only exception to this is during defrost For heat pumps during cooling cycle the reversing valve is energized as the room thermostat c...

Страница 57: ...mpressor condenser fan motors At the same time contacts RFC close starting the indoor fan motor When the thermostat is satisfied it opens its contacts breaking the low voltage circuit causing the comp...

Страница 58: ...ooling the room thermostat energizes G and Y and 24Vac is supplied to Y at the condensing unit and the G terminal on the EBTDR board 1 2 The compressor and condenser fan are turned on and after a 7 se...

Страница 59: ...ters during the heating mode This sequenceof operation does not cover those applications 4 1 On a demand for first stage heat with heat pump units the room thermostat energizes G and Y and 24Vac is su...

Страница 60: ...X ANX ASX DSX VSX MBE Electronic Blower Time Delay Relay AEPF Air Handler SEQUENCE OF OPERATION This document covers the basic sequence of operation for a typical application with a mercury bulb therm...

Страница 61: ...is set for cooling the reversing valve will be in the energized position for cooling 3 1 On a demand for cooling the room thermostat energizes G and Y and 24Vac is supplied to terminals G and Y Y2 of...

Страница 62: ...outdoor coil 5 3 If the temperature of the outdoor coil is low enough to cause the defrost thermostat to be closed when the defrost board checks it the board will initiate a defrost cycle 5 4 When a...

Страница 63: ...ontain a second heat sequencer HR2 which will control the 3rd and 4th heater elements if available For the 3rd and 4th heater elements to operate on a second stage heat demand the PJ4 jumper on the VS...

Страница 64: ...switch 1 and 2 The VSTB will supply 24Vac to Y at the heat pump The compressor will start on low stage and outdoor fan will start on low speed on a Y1 heating demand but the blower motor will deliver...

Страница 65: ...described the Heating Operation in section 4 5 2 The defrost control in the heat pump unit checks to see if a defrost is needed every 30 60 or 90 minutes of heat pump operation depending on the selec...

Страница 66: ...e notify the local power company in regard to either low or high voltage Unit Supply Voltage Voltage Min Max 208 230 197 253 460 414 506 NOTE When operating electric heaters on voltages other than 240...

Страница 67: ...sing a voltmeter check voltage across secondary voltage side of transformer R to C 3 No voltage indicates faulty transformer bad wiring or bad splices 4 Check transformer primary voltage at incoming l...

Страница 68: ...y Cooling and 2 and 4 5 and 6 of Fan Relay Heating 2 Using an ohmmeter test between 2 and 4 should read open Test between 5 and 6 should read continuous 3 With power ON energize the relays WARNING Lin...

Страница 69: ...ure Control in Cooling Mode 1 Connect refrigerant gages to unit 2 Disconnect power to outdoor unit 3 Remove control panel cover 4 Disconnect black wire from condenser fan motor single stage units or r...

Страница 70: ...l sensors and is designed to install directly into the electrical box of any residential condensing unit that has a Copeland Scroll compressor inside Once attached Comfort Alert provides around the cl...

Страница 71: ...36 1CA ASX140421DA And ASX140 48 60 1BA Units WARNING High Voltage Disconnect all power before servicing or installing Multiple power sources may be present Failure to do so may cause property damage...

Страница 72: ...present go to Flash Code 2 information 4 If low pressure switch present go to Flash Code 1 information Yellow ALERT Locked Rotor 1 Run capacitor has failed Flash Code 4 2 Low line voltage contact uti...

Страница 73: ...vaporator blower wiring and connectors Check indoor blower control board Check thermostat wiring for open circuit 3 Evaporator coil is frozen Check for low suction pressure Check for excessively low t...

Страница 74: ...ctors Check fan motor for failure or blockage 2 High head pressure Check high pressure switch if present in system Check if system is overcharged with refrigerant Check for non condensable in system 3...

Страница 75: ...ch cycling Compressor runs for 12 sec to 15 min followed by a compressor trip lasting between 35 sec to 7 min 4x consecutive or 10x total Red Flash 3 Yellow Off Code4 Yellow Flash 4 Locked rotor Compr...

Страница 76: ...tion indicator swings to zero and slowly returns to infinity Start capacitor with bleed resistor will not return to infinity It will still read the resistance of the resistor 2 Shorted indicator swing...

Страница 77: ...do not test continuous or a reading is obtained from lead to ground replace the motor Checking Fan and Blower Motor ECM Motors An ECM is an Electronically Commutated Motor which offers many significa...

Страница 78: ...st be replaced 5 Using an ohmmeter check the windings for continuity pin to pin If no continuity is indicated the thermal limit over load device may be open Allow motor to cool and retest 16 pin conne...

Страница 79: ...1 000 OFF OFF 2 000 ON OFF 1 800 OFF ON 1 600 ON ON 1 200 MBE1200 MBE1600 MBE2000 Electric Heat Operation Table 2 Model Switch 5 Switch 6 CFM OFF OFF 1 200 ON OFF 1 000 OFF ON 800 ON ON 600 OFF OFF 1...

Страница 80: ...2 800 OFF ON OFF OFF 1 600 OFF OFF OFF OFF 5 1800 AEPF3036 ON OFF OFF OFF 4 1580 AEPF3137 OFF ON OFF OFF 3 1480 AEPF4260 ON ON OFF OFF 3 1200 ON ON OFF ON 2 1020 Model Switch Switch Nominal Cooling To...

Страница 81: ...to motor Unseated pins in w iring harness connectors Erratic CFM command from BK terminal Improper thermostat connection or setting Moisture present in motor control module Check line voltage for vari...

Страница 82: ...necting pow er before opening motor Handle electronic motor control w ith care Blow er w on t shut off Current leakage from controls into G Y or W Check for Triac sw itched t stat or solid state relay...

Страница 83: ...eplacing motor ensure the belly band is between the vents on the motor and the wiring has the proper drip loop to prevent condensate from entering the motor SPEED STATIC MBR800 SCFM MBR1200 SCFM MBR16...

Страница 84: ...e lower control box and move out of the way to give access to the blower assembly 4 Loosen or remove set screw on blower wheel hub and ensure the wheel slides freely on the shaft of the motor 5 Instal...

Страница 85: ...the W1 demand is removed the sequencer opens it contacts within 30 to 70 seconds and removes power from the heater element and the blower motor The EBTDR also contains a speedup terminal to reduce the...

Страница 86: ...the compressor housing the terminal may be expelled venting the vapor and liquid contents of the compressor housing and system 2 Using an ohmmeter test continuity between terminals S R C R and C S on...

Страница 87: ...trol circuit molded plug from the compressor and measure the unloader coil resistance connections on the compressor The solenoid coil should have continuity and not be grounded or have infinite resist...

Страница 88: ...prevents liquid slugging or oil pumping on start up A crankcase heater will not prevent compressor damage due to a floodback or over charge condition WARNING Disconnect ALL power before servicing 1 Di...

Страница 89: ...s on defrost control board 3 Set thermostat to call for heating System should go into defrost within 21 seconds 4 Immediately remove jumper from test pins 5 Using VOM check for voltage across terminal...

Страница 90: ...unit The installation manual supplied with the blower coil or the blower performance table in the service manual shows the CFM for the static measured Alternately the system CFM can be determined by...

Страница 91: ...meter test across the fuse link for continuity no reading indicates the link is open Replace as necessary NOTE The link is designed to open at approximately 333 F DO NOT WIRE AROUND determine reason f...

Страница 92: ...follow proper procedure may cause property damage personal injury or death WARNING Do not front seat the service valve s with the Compressor open with the suction line of the compressor closed or seve...

Страница 93: ...rm due to its fractionation properties but should be Flashed to its gas state before entering the system There is commercially available restriction devices that fit into the system charging hose set...

Страница 94: ...bcooling 5 If subcooling is low and superheat is high add charge to raise subcooling to 5 to 7 F then check superheat 6 If subcooling and superheat are high adjust TXV valve to 7 to 9 F superheat then...

Страница 95: ...E 059 LA 059 G VSZ140421 KE 061 KD 061 G VSZ140481 KF 065 KE 065 G VSZ140491 KE 065 KD 065 G VSZ140601 KE 065 KD 065 Model Cur Rev Piston Prev Rev Piston ASZ140181 KE 039 KD 039 ASZ140241 KD 047 KC 04...

Страница 96: ...ise and the suction temperature will fall 4 If a temperature or pressure change is noticed the expansion valve is operating If no change is noticed the valve is restricted the power element is faulty...

Страница 97: ...60 8 6 162 0 57 0 264 0 87 4 366 0 110 4 468 0 129 0 600 0 149 0 62 10 0 164 0 57 7 266 0 87 9 368 0 110 8 470 0 129 3 604 0 149 5 64 11 3 166 0 58 4 268 0 88 4 370 0 111 2 472 0 129 7 608 0 150 1 66...

Страница 98: ...88 86 84 82 80 78 308 90 88 86 84 82 80 317 92 90 88 86 84 82 326 94 92 90 88 86 84 335 96 94 92 90 88 86 345 98 96 94 92 90 88 354 100 98 96 94 92 90 364 102 100 98 96 94 92 374 104 102 100 98 96 94...

Страница 99: ...system must be cleaned by using the clean up drier method CAUTION Do not allow the sludge or oil to contact the skin Severe burns may result NOTE The Flushing Method using R 11 refrigerant is no longe...

Страница 100: ...igned system Single Piece Air Handler External Static To determine proper airflow proceed as follows 1 Using a Inclined Manometer or Magnehelic gauge measure the static pressure of the return duct at...

Страница 101: ...d out ductwork Static Pressure Drop Periodic Maintenance Motors Indoor and Outdoor motors are permanently lubricated and do not need additional oiling Cleaning Outdoor Coil 1 Check for oil deposits on...

Страница 102: ...or both copper tube and aluminum tube residential cooling coils An alternate cleaning method is to use one of the products listed in the technical publication TP 109 shipped in the literature bag with...

Страница 103: ...E O R A N G E Y E L L O W 10kw and Below One Stage Electric Heat RED EMERGENCY HEAT RELAY 1 4 2 BLUE WHITE BLACK BROWN THERMOSTAT OT EHR18 60 2 1 From Air Handler C G W2 R C R W2 O Y From Outdoor Unit...

Страница 104: ...From Air Handler C G W2 R C R W2 O Y From Outdoor Unit C G W2 E R O Y Indoor Thermostat W3 W3 B L U E G R E E N W H I T E R E D B R O W N B L U E R E D W H I T E O R A N G E Y E L L O W 15kw and Abov...

Страница 105: ...HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 105 Wiring is subje...

Страница 106: ...DE RD TR WH 6 BR 5 PLF 4 4 24V 5 SEE NOTE 1 1 2 3 RC HI EM GR WIRING CODE BL EBTDR LO COM NC M1 EBTDR NO 208 240 VOLTS 1 1 PLF PLM L1 PLM 2 L2 M2 PU RC M1 BK BL MEDIUM 3 SPEED BR HIGH EM COM RD LOW IF...

Страница 107: ...STAGE HEAT CUT PJ2 ADD OT18 60 TO OTC OT2 2 FOR TWO STAGE ELECTRIC HEAT APPLICATIONS CUT PJ4 USE ONLY ON 15 20 KW MODELS 4 FOR SINGLE STAGE COOLING APPLICATIONS CONNECT THERMOSTAT TO Y Y2 ONLY TAPE OR...

Страница 108: ...MOSTATTOY Y2ONLY TAPEORREMOVEY1CONNECTION CONNECTCONDENSINGUNITTOYCON C 6 REDWIRESTOBEONTRANSFORMERTERMINAL3FOR240VOLTSANDONTERMINAL2FOR208VOLTS 1 FORHEATPUMPAPPLICATIONSREMOVEORANGEJUMPERWIREBETWEENO...

Страница 109: ...the wiring diagram on the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUS...

Страница 110: ...FORMER FEMALE PLUG CONNECTOR USE MIN 75 C FIELD WIRE R RELAY PLM MALE PLUG CONNECTOR THREE SPEED MOTOR WIRING SELECT MODELS ONLY COM RD LOW EBTDR BK ELECTRONIC BLOWER TIME DELAY RELAY FL FUSE LINK TL...

Страница 111: ...ng connections Notes DELAY RELAY RELAY EVAPORATOR MOTOR ELECTRONIC BLOWER TIME TERMINAL BOARD EM EBTDR TB BK RD BL YL BLUE BLACK RED YELLOW COMPONE NT CODE BROWN PURPLE GREEN PU BR GR FEMALE PLUG CONN...

Страница 112: ...L 4 OF CR RELAY TO APPROPRIATE TAP AT TB 4 BROWN AND WHITE WIRES ARE USED FOR HEAT KITS ONLY 5 FUSE 3A 250V 3AG CARTRIDGE FUSE RELAY EVAPORATOR MOTOR TERMINAL BOARD R EM TB BK RD BL YL BLUE BLACK RED...

Страница 113: ...GINAL WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY USE WIRE THAT CONFORMS TO THE NATIONAL ELECTRIC CODE BL RD BK 4 RD 2 5 1 2 3 4 5 EM C L G N PU WH COMPONENT CODE CR CONTROL RELAY EM EVAPORATOR MOT...

Страница 114: ...diagram on the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY...

Страница 115: ...VOLTS AND ON TERMINAL 2 FOR 208 VOLTS 2 CONFIRM SPEED TAP SELECTED IS APPROPRIATE FOR APPLICATION IF SPEED TAPS NEEDS TO BE CHANGED CONNECT APPROPRIATE WIRE FROM MOTOR TO Y FROM THERMOSTAT CONDENSER S...

Страница 116: ...ERMINAL 2 FOR 208 VOLTS LOW VOLTAGE W IRING CONNECT IONS YELLOW TIME DELAY RELAY EVAPORATOR MOTOR ELECTRONIC BLOWER DISCONNECT SWITCH EBTDR DISC EM RD RED BL YL BLUE WH BK WHITE BLACK COM PON EN T COD...

Страница 117: ...WITH SINGLE ELEMENT UNITS 4 COLOR CODES BK BLACK BL BLUE BR BROWN GR GREEN PU PURPLE RD RED WH WHITE YL YELLOW PK PINK 5 WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE 6...

Страница 118: ...AL 2 FOR 208 VOLTS 2 SEE COMPOSITE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS 3 ASTERISK INDICATES THAT HEATING ELEMENT THERMAL LIMIT RELAY AND INTERCONNECT...

Страница 119: ...R WH BK RD BK BL WH WH RD RD BL RD BK BR BK BK BK BK RD RD RD RD GR YL BL BL BL NOTES 1 RED WIRE TO BE ON TRANSFORMER TERMINAL 3 FOR 230 VOLTS AND ON TERMINAL 2 FOR 208 VOLTS 2 CONFIRM SPEED TAP SELEC...

Страница 120: ...MOTOR ELECTRONIC BLOWER DISCONNECT SWITCH EBTDR DISC EM RD RED BL YL BLUE WH BK WHITE BLACK COMPO NE NT CODE TL HTR TR R FC GREEN BROWN PURPLE BR GR PU NOTE 3 RELAY FAN CAPAC I T OR THERMAL LIMIT TRAN...

Страница 121: ...EDS TO BE CHANG ED CONNECT APPROPRIAT E WIRE FROM MOTOR TO TERMINAL 4 ON RELAY 3 SEE COMPOSITE WIRING DIAGRAMS IN INSTALL ATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS 4 ASTERISK INDICA...

Страница 122: ...BR COM XFMR C XFMR R SPEEDUP C NC M1 K1 R G NO K1 USE COPPER OR ALUMINUM WIRE EQUIPMENT GROUND 3 5 2 1 4 TR PC PU L1 L2 BL W BR SR PK G W BR BL PU R BK R R R BK BL BL R 208 240 24V BL R M6 M5 RS2 W BR...

Страница 123: ...BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 123 MBE l j l r q a l l o q l q l l q O l q N m g O m...

Страница 124: ...LOW VOLTAGE TERMINAL BLOCK INDOOR THERMOSTAT 2 START ASSIST FACTORY EQUIPPED WHEN REQUIRED 3 USE COPPER CONDUCTORS ONLY COM P ALTERNATE DOUBLE POLE CONTACTOR ONLY IO T1 C M A I N R A U X 5 S SR SA 2...

Страница 125: ...CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR ST...

Страница 126: ...DOOR FAN MOTOR CMR CONDENSER MOTOR REL AY COMP COMPRESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE THERMOSTAT HPS HIGH PRESSURE SWITCH HVDR HIGH VOLTAGE DEFROST RE...

Страница 127: ...FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR START RELAY FOR COMPRESSOR OPTIONAL CONTROLS SHOWN WITH THERMOSTAT IN OFF POSITION T1 L1 T2 L2 ALTERNATE DOUBLE POLE CONTACTOR OUTDO O...

Страница 128: ...2 W IRE NOTES 1 TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK INDOOR THERMOSTAT 2 START ASSIST FACTORY EQUIPPED WHEN REQUIRED 3 USE COPPER CONDUCTORS ONLY C OM P ALTERNATE DOUBLE POLE CONTACTOR ONLY IO T1...

Страница 129: ...RESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL S R START RELAY FOR COMPRESSOR OPTIONAL CONTROLS SHOWN WITH THERMOSTAT IN OFF POSITION T1 L1 T2 L2 ALTERNATE DOUBLE POLE CONTACTOR...

Страница 130: ...WIR ING CODE F ACTOR Y W IR ING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE F IE LD W IR ING HIGH VOLTAGE LOW VOLTAGE C C PU YL YL SC RD BL RD YL RD RD BK BK BK C T1 L1 T2 L2 RCCF F C HERM YL YL B...

Страница 131: ...R CM OUTDOOR FAN MOTOR COMP COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR START RELA...

Страница 132: ...BL L2 T2 L1 T1 C RCCF BR SR 5 2 1 BK YL BL IO CM AUX MAIN PU YL PK LPS EQUIPMENT GROUND DF1 DF2 CH LVDR R CNT INDOOR POWER SUPPLY DFT C Y DC DFT WH W2 DC HPS O C RVC W2 R HVDR YL PK RD BK BK BL CHS R...

Страница 133: ...B CONTROL BOX SC RD BL L2 T2 L1 T1 C RCCF BR SR 5 2 1 BK YL BL IO CM AUX MAIN PU YL PK LPS EQUIPMENT GROUND DF1 DF2 CH LVDR R CNT INDOOR POWER SUPP LY DFT C Y DC DFT WH W2 DC HPS O C RVC W2 R HVDR YL...

Страница 134: ...T1 C RCCF BR SR 5 2 1 BK YL BL IO CM AUX MAIN PU YL PK LPS EQUIPMENT GROUND DF1 DF2 CH LVDR R CNT INDOOR POWER SUPP LY DFT C Y DC DFT WH W2 DC HPS O C RVC W2 R HVDR YL PK RD BK BK BL CHS R DFT O RV C...

Страница 135: ...GROUNDED 4 USE COPPER CONDUCTOR ONLY 5 CRANKCASE HEATER MAY NOT HAVE ADDITIONAL GROUND WIRE 6 CRANKCASE HEATER CRANKCASE HEATER SWITCH ARE FACTORY INSTALLED OPTION 7 ENSURE BLACK COMPRESSOR WIRE IS RO...

Страница 136: ...the wiring diagram on the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUS...

Страница 137: ...C ODE C CONTACTOR CADM COMFORT ALERT MODULE CM OUTDOOR FAN MOTOR COMP COMPRESSOR CS COMPRESSOR SOLENOID HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LPS LOW PR ESSURE SWITCH LVJB LOW VOLTAGE JUNCTION...

Страница 138: ...AL CONTROLS SHOWN WITH THERMOSTAT IN OFF POSITION T1 L1 T2 L2 ALTERNATE DOUBLE POLE CONTACTOR WIRI NG CO D E FACTO RY W IRING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIELD W IRING HIGH VOLTAGE...

Страница 139: ...ROLS SHOWN WITH THERMOSTAT IN OFF POSITION WIRING CO DE FACT O R Y W IRI NG HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIE LD W IRI NG HIGH VOLTAGE LOW VOLTAGE CONTROL BOX EQUIPMENT GROUND USE COP...

Страница 140: ...STAT IN OFF POSITION W IR ING C OD E F ACTOR Y W IR ING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE F IE LD W IR ING HIGH VOLTAGE LOW VOLTAGE Y YL YL L2 C T2 OUTDOOR POWER SUPPLY SEE RATING PLATE B...

Страница 141: ...NLY COMP T1 C T3 T2 FC T3 C L1 L3 M A I N A U X C C BL Y C COL OR C ODE BK BLACK BL BLUE BR BROWN OR ORANGE PU PURPLE RD RED WH WHITE YL YELLOW COMP ONE NT CO DE C CONTACTOR CM OUTDOOR FAN MOTOR COMP...

Страница 142: ...CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR S...

Страница 143: ...COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCC RUN C APACITOR FOR COMPRESSOR SA START ASSIST SC START C APACITOR FOR COMPRESSOR OPTIONAL SR START RELAY FOR COMPRESSOR OPTIONAL CH CR...

Страница 144: ...the wiring diagram on the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAU...

Страница 145: ...OW VOLTAGE DEFROST RELAY LVJB LOW VOLTAGE JUNCTION BOX RVC REVERSING VALVE COIL CMR CONDENSER M OTOR RELAY HPS HIGH PR ESSURE SW ITCH CHS CRANKC ASE HEATER SWITCH CONTROLS SHOW N W ITH THERMOSTAT IN O...

Страница 146: ...OR RELAY CH CRANKCASE HEATER CHS CRANKCASE HEATER SWITCH CM OUTDOOR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE TH...

Страница 147: ...HPS HIGH PRESSURE SWITC H FC FAN CAPACITOR HVDR HIGH VOLTAGE DEFROST RELAY IO INTERNAL OVERLOAD LPS LOW PRESSURE SWITCH LVDR LOW VOLTAGE DEFROST RELAY LVJB LOW VOLTAGE JUNCTION BOX RVC REVERSING VALV...

Страница 148: ...DOOR FAN MOTOR CMR CONDENSER MOTOR REL AY COMP COMPR ESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE TH ERMOSTAT HPS HIGH PRESSURE SWITCH HVDR HIGH VOLTAGE DEFROST...

Страница 149: ...SSOR OPTIONAL CONTROLS SHOWN WITH THERMOSTAT IN OFF POSITION OUTDOOR POWER SUPPLY SEE RATING PLATE WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE L...

Страница 150: ...RPLE RD RED WH WHITE YL YELLOW YL PK YELLOW PINK STRIPE CONTROL BOX C OM PO NE NT CO DE C CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LPS LOW PRESSURE...

Страница 151: ...OR ORANGE PU PURPLE RD RED WH WHITE YL YELLOW YL PK YELLOW PINK STRIP CONTROL BOX COMP ONE NT CO DE C CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LPS L...

Страница 152: ...ACTOR CM OUTDOOR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMPRESSOR SOLENOID HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LPS LOW PRESSURE SWITCH LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN...

Страница 153: ...Y CH CRANK CASE HEATER CHS CRANKCASE HEATER SWITCH CM OUTDOOR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMP RESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE THERMOS...

Страница 154: ...OR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE THERMOSTAT HPS HIGH PRESSURE SWITCH HVDR HIGH VOLTAGE DEFROST RELAY...

Страница 155: ...Y FOR COMPRESSOR OPTION AL CONTROLS SHOWN WITH THERMOST AT IN OFF POSITION OUTDOOR POW ER SUPPLY SEE R ATING PL ATE WIR ING C ODE FA C TO RY WI RI N G HIGH VOLT AGE LOW VOLTAGE OPTIONAL HIGH VOLT AGE...

Страница 156: ...LE RD RED WH WHITE YL YELLOW CONTROL BOX COMP ONE NT CO DE C CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA...

Страница 157: ...X MAIN COMP SC RD BL RCCF F C HERM YL YL YL BR RD PU YL RD SR 5 2 1 BK YL BL RD YL BL RD RD BK BK BK C T1 L1 T2 L2 RD IF USED EQUIPMENT GROUND T1 L1 T2 L2 PU BR BK MAIN AUX CM IO GR YL GREEN YELLOW OT...

Страница 158: ...COMPRESSOR HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR START RELAY F...

Страница 159: ...ANKCASE HEATER SWITCH CM OUTDOOR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE THERMOSTAT HPS HIGH PRESSURE SWITCH H...

Страница 160: ...ontact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRA...

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