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Operating Instructions

DE-3000 Series Configurable Safety Shutdown and Control System

with Graphing Capabilities

Form DE-3000 IOI 7-17

SOME FEATURES IN THIS MANUAL ARE ONLY APPLICABLE TO
DE-3000 FIRMWARE DATED 2014 OR LATER, INCLUDING:

•

OEM Engine Control

•

Lube No-Flow/Lube Monitoring

•

Linear Ramp Control

•

Cool-down

•

Integrated output timers on digital output channels #5 and #13

•

Multi-Start

Содержание DE-3000

Страница 1: ...Graphing Capabilities Form DE 3000 IOI 7 17 SOME FEATURES IN THIS MANUAL ARE ONLY APPLICABLE TO DE 3000 FIRMWARE DATED 2014 OR LATER INCLUDING OEM Engine Control Lube No Flow Lube Monitoring Linear Ra...

Страница 2: ...ted by means of Cable assembly 693115 1 An additional terminal board may be added for 30 extra channels 691171 2 or 15 extra channels 691175 2 This increases the channel selections from 1 30 to 1 60 o...

Страница 3: ...powered Outputs 1 and 2 can be software configured for either normally open N O or normally closed N C operation and have an LED indicator associated with them Outputs 3 and 4 are pre programmed norma...

Страница 4: ...rom Altronic pressure transducers 691201 x 691204 x and temperature transducers 691202 203 300 691212 213 450 4 3 Another terminal board assembly may be added to increase the inputs from 30 to either...

Страница 5: ...ng template and mount ing dimensions are provided 5 2 POWER SUPPLY MODULE Mount the Power Supply Module in the panel either on the bottom or the side of the main panel The Power Supply Module is made...

Страница 6: ...connect to the removable terminal strips on the Terminal Mod ule The terminal numbers correspond to the display numbers which also have a user assigned 20 character label associated with it The sensor...

Страница 7: ...volt sensor supply exits the panel it must be fused with a 0 5 ampere fuse If 24Vdc powered sensors are used the 24 volt supply to them must be fused appropriately Take care not to damage the insulati...

Страница 8: ...ted for 24 280 Vac 2 0 A and may be used in any of the four output slots OUT 1 through OUT 4 6 7 RS 485 COMMUNICATIONS WIRING There are four RS 485 communication ports available Port 2 is for communic...

Страница 9: ...CHAN key allows the user to view the status of any input channel and its user defined label Pushing the VIEW CHAN key after a fault will display the faulted channel and current value 8 7 NEXT key allo...

Страница 10: ...s for activation of an electrically controlled pre lube pump for a programmed time period prior to cranking It is recommended that a warning horn or flashing light be activated by the pre lube output...

Страница 11: ...nd auxiliary module remain ON for an individually programmed amount of time before turning OFF If Multi Start has been enabled the DE 3000 will automatically attempt an other OEM ENGINE CONTROL sequen...

Страница 12: ...tion is overdue the hours left will display 0 To access the servicemeter messages press the Menu key from the Home screen and then select Hourmeter Functions F1 PRESS TO VIEW MESSAGE RUNNING HOURMETER...

Страница 13: ...ake manifold pressure of an engine the temperature of a cooling system or the chemical composition of a process output The first line of the display will indicate the input channel output channel and...

Страница 14: ...change the tuning values for LOOP 2 from the LOOP 2 screen the same key sequence as for LOOP 1 is used When CONTROL LOOP 2 is used for CASCADE RPM control or LINEAR RAMP control the analog input on Ch...

Страница 15: ...elow RUNNING CH02 A02 42 3 PSIG SETPOINT 42 2 PSIG P 45 I 1s D 450m AUTO 58 PRESS TWICE TO VIEW NEXT OR RUNNING CH02 A02 1199 RPM SETPOINT 1200 RPM P 45 I 1s D 450m AUTO 58 PRESS TWICE TO VIEW NEXT OR...

Страница 16: ...en it is turned ON A decision of which output to activate and for how long is made once per cycle A maximum ON time limit is selected when programming the unit from the PC Terminal Program To change t...

Страница 17: ...play and will remain there until it is acknowledged The numbers one through two after AL alarm shows the output switch that is faulted To view the first fault screen again press the VIEW CHAN key If a...

Страница 18: ...en displays which digital outputs on the terminal board are on off It also displays either a bargraph or graphing depending on the type of display being used STATUS RUNNING SPEED 1000 RPM SUCTION 102...

Страница 19: ...Use the UP and DOWN arrow keys to graph other analog channels including speed 10 3 CLASSIC DISPLAY ONLY NOTE These screens are shown in right margin The process information screens can be accessed fro...

Страница 20: ...key channel 01 will be shown The UNITS and TENS keys allow the user to quickly navigate through the controller channels Use the UNITS or UNITS keys to increase or decrease the viewed channel by one U...

Страница 21: ...The output or outputs configured for that channel will trip The first fault will stay displayed on the screen until it is acknowledged by one of the keypad keys RESET or ESC Use VIEW CHAN key to view...

Страница 22: ...status line says RUNNING and press the TEST key on the keypad The status line will display TEST xxx SEC xxx being the remaining test time To test an input momentarily fault a sensor The display will...

Страница 23: ...l be reset and speed suction and discharge values will be displayed PRESS TEST TEST MODE STATUS TEST 600 SEC SPEED 1000 RPM SUCTION 102 3 PSIA DISCHARGE 200 PSIG 13 4 To exit the test screen press eit...

Страница 24: ...nels To enter cool down mode from the home screen press the F2 key PRESS F2 PRESS THE ENTER KEY TO COOL DOWN OR PRESS ESC TO EXIT RUNNING Pressing enter will start the cool down timer and activate the...

Страница 25: ...the normal run state and closes upon a fault N C Normally closed closed in the normal run state and opens upon a fault or loss of 12 24Vdc input power IGN Ignition Shorting and Fuel Valve Trip Module...

Страница 26: ...e to the second level to view or allow changes to the values PRESS TO ENTER THE MENU SCREENS MENU RUNNING EDIT CONTROL VALUES EDIT SAFETY SHUTDOWN HOURMETER FUNCTIONS VIEW FIRMWARE REV Use the followi...

Страница 27: ...ntrol in the EDIT CONTROLS screen select LINEAR RAMP CONTROL and press enter VAR LOW 5 0 PSIA OP LIMIT 6 0 mA VAR HIGH 20 0 PSIA OP LIMIT 17 9 mA RUNNING Here the low and high setpoints and correspond...

Страница 28: ...ch known conditions For each analog input the ZERO and SPAN values may be modified EDIT SETPOINTS EDIT CONTROLS EDIT PID DEADBAND CALIBRATION RUNNING CHAN 01 ZERO CALIBRATION SPAN CALIBRATION 23 1 PSI...

Страница 29: ...PAN CALIBRATION 145 6 PSIA RUNNING PRESS TO SELECT SPAN CALIBRATION ENTER The SPAN CALIBRATION adjustment allows the user to increase or decrease the span calibration of an analog channel Pressing the...

Страница 30: ...START UP RUNNING Channel 01 s input class configuration will be displayed Each input channel 01 60 can be either class A B or C The class for analog input channels is pro grammed in the terminal prog...

Страница 31: ...LOBAL VALUES MORE MENUS RUNNING EDIT GLOBAL VALUES TEST TIME 100 SEC RUNNING PRESS TO EDIT THE GLOBAL VALUES ENTER To change the test time use the UNITS or UNITS keys to increase or decrease the value...

Страница 32: ...uration use the NEXT or TENS or TENS keys to place the selection arrow in front of the desired output and press the ENTER key The selection arrow will point to the delay time Each output switch can ha...

Страница 33: ...normal run state and will open upon a fault or loss of 12 24Vdc input power An output switch configured for the ignition module will be open during normal run and will close upon a fault or loss of 12...

Страница 34: ...onth day year The month day and year can be edited separately With the selection arrow pointing to the month use the UNITS or UNITS keys to increase or decrease the month Press ENTER to save the new m...

Страница 35: ...individual message number 15 16 To view the firmware revisions of the DISPLAY and TERMINAL modules select VIEW FIRMWARE REV from the main menu then press ENTER EDIT CONTROL VALUES EDIT SAFETY SHUTDOW...

Страница 36: ...io 18 0 DATA LOGGING AND COMMUNICATION OPTIONS 18 1 The DE 3000 controller system contains a data logging feature Data logging collects information from the system and keeps track of or logs that info...

Страница 37: ...t and so on The controller holds a maximum of 100 records in its memory before overwriting the oldest record END OF TEXT 29h The end of text completes the message 18 6 One record contains the followin...

Страница 38: ...time has been limited to 32 18 12 IDENTIFICATION In addition to the above the DE 3000 will respond to function code 17 with an identification string as follows Query NN 17 CRC CRC Where NN node number...

Страница 39: ...1 CANCEL TIMERS 02 TEST 03 RESET 04 STOP 05 VIEW 06 NEXT 07 UP UNITS 08 VIEW CHAN 09 F1 10 RIGHT TENS 11 ENTER 12 LEFT TENS 13 F2 14 MENU 15 DOWN UNITS 16 ESC Response NN 20 88 20 bytes 1st line of di...

Страница 40: ...lt the controller sends the dial string to dial the first stored phone number in the modem ATDTS0 If communications are established the first fault data log report message is sent After the first faul...

Страница 41: ...larm output 6 The following is needed for the point to be in an alarm condition 1 The unit must be setup for alarms 2 The channel must be programmed for an alarm condition 3 The channel must be timed...

Страница 42: ...ied amount of time has passed since a stop or fault This may be used for example to shut down the power to a panel in order to lengthen battery life The operation of the integrated timer output is dep...

Страница 43: ...fuel valve and ignition shutdown lead are wired to power supply terminals FV1 and FV2 for the fuel valve and IGN and IGN for the ignition shutdown lead Make sure that Altronic output module 691124 is...

Страница 44: ...ngine cranking will begin At the point of cranking the Class B and Class C timers begin counting their programmed lock out delay before arming values The reason that these counters are not started unt...

Страница 45: ...NGINE CONTROL 24 1 OEM ENGINE CONTROL can be used as an engine start up in applications where the DE 3000 is used to signal instructions to a controller rather than directly turning on and off fuel an...

Страница 46: ...fault for their respective Hold after Stop times and then turn OFF Lube turns OFF after its programmed Post Lube time 25 0 SELECTING A CONTROL STRATEGY 25 1 The control strategy best suited to a parti...

Страница 47: ...at a rate approximately equal to the rate at which it is to be consumed The amount of gas being compressed is not necessarily limited by its availability at the compres sor site but by how much has be...

Страница 48: ...troller causes an increase in load on the compressor An inverse operating actuator is one where the current is decreased to increase the load on the compressor 26 0 CALIBRATION OF TRANSDUCERS Connect...

Страница 49: ...The password may be changed at this point or the user can continue to the MENU to view and modify menu parameters Use the UP UP TENS DOWN DOWN TENS key to modify the new password value and press ENTE...

Страница 50: ...the NEXT to view and modify PID parameters Use the UP UP TENS DOWN DOWN TENS keys to modify the new password value and press ENTER to save the new password CORRECT UP DOWN TO CHANGE ENTER TO SAVE NEX...

Страница 51: ...y fol lowing the directions in section 29 In addition you can Update the Drivers if you have acquired a newer FTDI Chip CDM Driver by following this same procedure Before installation Administrator ac...

Страница 52: ...running Click Next to install the drivers 28 5 When the installation completes ensure that the drivers were successfully in stalled and ready to use as noted in the screen below The device is now able...

Страница 53: ...ouse and selecting Uninstall This will delete the associated registry entries for that device only Windows 7 8 and 10 provide an automatic method to delete driver files via a check box to Delete the d...

Страница 54: ...om the Altronic Website run the file as Administrator For Windows XP right click on the Setup_DE 3000 Vxx exe file select Run As select the Administrator account and provide the password For Windows 7...

Страница 55: ...rted it is possible to utilize any new features included only in the 2 X version and then save the file as a PG7 THE DE 3000 STILL CAN ONLY BE PROGRAMMED THROUGH THE 2 X TERMINAL PRO GRAM IF ALL TERMI...

Страница 56: ...E Input Class selects whether input class is type A B or C F Time in seconds or minutes 1 Input Class A no time defined instant trip The time box is disabled 2 Input Class B time may be defined from 1...

Страница 57: ...the next form D Cancel cancels current operation returns user to main form Display Configuration form appears A Previous Screen closes current form and loads Program View Process Screens form B Progr...

Страница 58: ...l port of the PC when this option is used After programming is completed the modem then has to be reconnected to the DE 3x00 A Send Edit Configuration EXIT exits Monitor function and returns user to m...

Страница 59: ...nt Con trol setpoints may also be used to implement corrective actions to prevent overstress of components or to notify personnel of potential problems before they become se vere enough to cause a shu...

Страница 60: ...he proportional band is used to tune the response of the controller to the characteristic behavior of the equipment being controlled Proportional band is the inverse of gain expressed as a percentage...

Страница 61: ...part of the register as the next character This may be used for MMI MIDAS applications 40080 Writable register for the keypad input Use function 6 to perform the write Section 18 16 describes the valu...

Страница 62: ...OWN SCREEN 15 0 VIEWING EDITING CONFIGURATION USING THE MENU MODE 16 0 VIEWING THE TIME AND DATE OF FIRST FAULT 17 0 CONTRAST RATIO ADJUSTMENT CLASSIC DISPLAY ONLY 18 0 DATA LOGGING AND COMMUNICATION...

Страница 63: ...PERSONAL COMPUTER FIG 6 WIRING DIAGRAM SENSOR AND TRANSDUCER INPUTS FIG 7 WIRING DIAGRAM CURRENT LOOP OUTPUTS FIG 8 WIRING DIAGRAM DIGITAL OUTPUT SWITCHES FIG 9 WIRING DIAGRAM POWER SUPPLY MODULE FIG...

Страница 64: ...ECONDS THEN OFF ON FOR TIMER T2 SECONDS THEN OFF ON FOR TIMER T2 SECONDS THEN OFF ON FOR TIMER T2 SECONDS THEN OFF ON FOR TIMER T2 SECONDS THEN OFF ON FOR TIMER T2 SECONDS OR USER OFF RPM OFF OFF ANAL...

Страница 77: ...t be in accordance with the National Electrical Code and in Canada the Canadian Electrical Code In addition the following requirements must be met The low voltage sensor switch wires within the panel...

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