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Installation Manual

Battery Module

M4856-P

V01

Содержание M4856-P

Страница 1: ...Installation Manual Battery Module M4856 P V01 ...

Страница 2: ......

Страница 3: ...eb www alpha ess de Add Paul Ehrlich Straße 1a 63225 Langen China Alpha ESS Co Ltd Tel 86 0 513 806 868 91 E mail info alpha ess com Web www alpha ess com Add JiuHua Road 888 High Tech Industrial Development Zone 226300 Nantong City Jiangsu Province Australia Alpha ESS Australia Pty Ltd Tel 61 1300 968 933 E mail australia alpha ess com Web www alpha ess com au Add Suite 1 Level 1 530 Botany Road ...

Страница 4: ...tatement This manual is under the copyright of Alpha ESS Co Ltd with all rights reserved Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual Please do not operate the system without reading through the manual Version Information Version Date Content V01 Dec 28th 2018 First edition ...

Страница 5: ...Manual keeping 5 Operator Requirements 5 Protection of Warning Sign 6 Setting of Warning Sign for Safety 7 Measuring Equipment 7 Moisture Protection 7 Operation After Power Failure 7 Battery Safety Datasheet 7 General Precautions 8 Parts List 10 Liability Limitation 10 2 Installation 11 Installation Site and Environment 11 General 11 Restricted Locations 12 Barrier to habitable rooms 12 Installati...

Страница 6: ... Content 4 Error and Protection Code 21 Protection Code 21 Error Code 22 5 Emergency Situations 23 6 Warranty 24 Warranty 24 Limitation of Liability 24 7 Routine Maintenance 25 Maintenance Plan 25 Operating Environment 25 Equipment Cleaning 25 Cable Terminal and Equipment Inspection 25 Notes 25 8 Annex 27 Datasheet 27 ...

Страница 7: ...ks Specifications Figure 1 M4856 P Appearance 1 LED Display 2 Switch Button Safety Introduction Manual keeping This manual contains important information about operating the system Before operating please read it very carefully The system should be operated in strict accordance with the description in the manual in case that it causes damages or loss to equipment personnel and property This manual...

Страница 8: ...ing sign is always clear The signs should be replaced immediately when damaged It indicates a hazardous situation which if not avoided could result in death or serious injury Danger of high voltage and electric shock Do not punctur impact mutilate this unit or put it into the fire It can lead explosion Please wash your hands after using the battery Warning hazards due to batteries The installation...

Страница 9: ...the electrical parameters to match requirements related measuring equipment are required when the system is being connected or tested Ensure that the connection and use matches specification in case of electric arc or shock Moisture Protection It is very likely that moisture may cause damages to the system Repair or maintaining activities in wet weather should be avoided or limited Operation After...

Страница 10: ...fume may be emitted 1 3 8 2 Safety Datasheet The detailed information please refer to the provided battery safety datasheet which is provided with the battery product General Precautions WARNING Risk of chemical burns from electrolyte or toxic gases During standard operation no electrolyte shall leak from the battery pack and no toxic gases shall form Despite careful construction if the Battery Pa...

Страница 11: ...lly prohibited to smoke in the vehicle as well as close to the vehicle when loading and unloading For the exchange of a battery module please request for new hazardous goods packaging if needed pack it and let it be picked up by the suppliers In case of contact with electrolyte rinse the affected areas immediately with water and consult a doctor without delay CAUTION Risk of injury through lifting...

Страница 12: ...ndards and regulations Failure to comply with the local safety regulations VDE for DE SAA for AU Transport damage including painting scratch caused by rubbing inside packaging during shipping A claim should be made directly to shipping or insurance company in this case as soon as the container packaging is unloaded and such damage is identified Failure to follow any all of the user manual the inst...

Страница 13: ...can be installed in an outdoor or an indoor location Where battery systems are installed within a room shall be located so that access to the battery is not obstructed by the structure of the building fixtures and fittings within the room M4856 P adopts natural ventilation The location should be clean dry and adequately ventilated The room s entry doors and panels shall open in the direction of eg...

Страница 14: ...shall ensure sufficient clearance from the M4856 P for safe egress and no less than 1 m A M4856 P is considered a source of ignition and therefore shall not be installed within hazardous area for gas cylinders containing heavier than air gasses and gas relief vent terminal as defined in AS NZS 3000 Barrier to habitable rooms To protect against the spread of fire to habitable rooms where the M4856 ...

Страница 15: ...ustible for an area of 600 mm past the extremities of the M4856 P M4856 P shall be mounted with the highest point no greater than 2 2 m above the floor or platform Installation Step 1 open the battery package Note The box must be placed in the direction of the label and only remove the packaging in upwards direction Removing the packaging in other directions is wrong Step 2 Pull off the buckle loc...

Страница 16: ...ry back panel Step 4 Push the battery firmly against the wall and use a level to confirm the position of the battery Please drill four holes two on each side directly on the wall at the marking positions of the brackets with an impact drill bit φ 8 0mm length 20cm and the depth of each hole should be about 7 cm Note 1 Check installation space 2 Pack the PE bag on the battery to block out the dust ...

Страница 17: ...er bar with M5 nut inside of the battery Step 6 2 Battery communication cable connection sequence The RJ45 connector of the communication cables shall go through the waterproof cap go through the sealing ring go through the joint and be inserted in to the COM port inside of the battery 1 The waterproof connector is rotated counterclockwise according to the installation procedure to remove the plug...

Страница 18: ..._________________________________________________ Alpha ESS Co Ltd Page 16 of 29 Your Smart Energy Installation Step 7 Please connect the positive poles one battery to another with red power cables as the above figure shows ...

Страница 19: ...________________________________________________ Alpha ESS Co Ltd Page 17 of 29 Your Smart Energy Installation Step 8 Please connect the negative poles one battery to another with black power cables as the above figure shows ...

Страница 20: ...__________________________________________ Alpha ESS Co Ltd Page 18 of 29 Your Smart Energy Installation Step 9 Please connect the communication ports one battery to another with the communication cables as the above figure shows ...

Страница 21: ...he inverter is number 1 battery and so on The maximum number of parallel batteries is 6 The direction of the last DIP switch of the battery is configured according to the black mark position of the No 6 figure that is the last battery dial switch 2 is up and the other battery dial switches are all down When the number of batteries is between 2 and 6 sets the dial switch configuration is operated a...

Страница 22: ...r about 2 4 seconds The BMS will start up The LED display and power button will light up as well Switch off Pressing the power button for 5 seconds Turns off battery modules NOTE when the battery is working pressing the power button for 5 seconds LCD display will light up for 30 seconds Figure 3 LED Display LED Display In normal condition LED display indicates the SOC as the figure below LED Ring ...

Страница 23: ...e 50 SOC 75 75 SOC 95 SOC 95 4 Error and Protection Code Protection Code LED Ring Protection Code LED Display Description Green light flickering every 3 seconds 1 Temperature difference 3 High temperature 4 Low temperature discharge 5 Over current charge 6 Over current discharge 8 Cell overvoltage 9 Cell under voltage 11 Low temperature charge ...

Страница 24: ...fference Keep consistence of DIP switches restart the system Error 08 LMU Disconnect slave Reconnect the communication cable Error 09 SN missing Enter the serial number restart the system or call in for repair Error 10 LMU Disconnect master Reconnect the communication cable Error 11 Software version inconsistent Call installation for repair NOTE If the battery constantly runs for 30 days and its S...

Страница 25: ...catches fire Leaking Batteries If the battery pack leaks electrolyte avoid contact with the leaking liquid or gas If one is exposed to the leaked substance immediately perform the actions described below Inhalation Evacuate the contaminated area and seek medical attention Contact with eyes Rinse eyes with flowering water for 5 minutes and seek medical attention Contact with skin Wash the affected ...

Страница 26: ...rization Changes or attempted repairs and erasing of series number or seals by non AlphaESS technician System design and installation are not in compliance with standards and regulations The Product has been improperly stored in dealer s or end user s premises Transport damage including painting scratch caused by movement inside packaging during shipping A claim should be made directly to shipping...

Страница 27: ...year depending on the site environment and dust content etc Ensure that the ground is clean and tidy keep the maintenance access route unblocked and ensure that the warning and guiding signs are clear and intact Monitor the temperature of the battery module and clean the battery module if necessary Cable Terminal and Equipment Inspection Every six months to one year Check if the cable connection i...

Страница 28: ...to ensure the equipment is completely uncharged The equipment should be repaired by professional staff and it is strictly for bidden for maintenance staff to open equipment on their own Appropriate protective measures should be taken while maintaining such as insulated gloves shoes and anti noise ear plugs Life is priceless Make sure no one would get hurt first The batteries need to be charged to ...

Страница 29: ...______________________________________________________________________ Alpha ESS Co Ltd Page 27 of 29 Your Smart Energy Annex 8 Annex Datasheet ...

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