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Operator’s Manual

for

ALMACO SPC 20 COMBINE

99 M AVENUE

NEVADA, IA 50201

515-382-3506

FAX 515-382-2973

WWW.ALMACO.COM

Содержание SPC 20

Страница 1: ...Operator s Manual for ALMACO SPC 20 COMBINE 99 M AVENUE NEVADA IA 50201 515 382 3506 FAX 515 382 2973 WWW ALMACO COM...

Страница 2: ......

Страница 3: ...SPC 20 OPERATOR S MANUAL FORWARD A 1 SECTION A FORWARD Manual ID Number MOC0207095...

Страница 4: ...SPC 20 OPERATOR S MANUAL A 2 FORWARD...

Страница 5: ...ACO planter is virtually hand assembled by our skilled craftsmen from durable premium grade materials to rigid production standards The result of our efforts and years of development with practicing a...

Страница 6: ...SPC 20 OPERATOR S MANUAL A 4 FORWARD...

Страница 7: ...NGS AND ADJUSTMENTS C 10 CONCAVE CYLINDER CLEARANCE CHART C 11 HEADER SETTINGS AND ADJUSTMENTS ROW CROP HEAD C 12 CORN HEAD C 13 STANDARD PLATFORM HEAD C 15 TROUBLE SHOOTING SECTION D MAINTENANCE SECT...

Страница 8: ...SPC 20 OPERATOR S MANUAL A 6 FORWARD...

Страница 9: ...nt part of machine operation A Combine Component Data Sheet has been provided to keep track of options features and part numbers specific to your combine This information will help when ordering repla...

Страница 10: ...es furnished on ALMACO products such accessories being subject to the warranties of their respective manufacturer We shall in no event be liable for consequential damages or contingent liabilities ari...

Страница 11: ...Style s _________________________ BELTS RIGHT SIDE Engine to Tandem Pump __________________________________________________ Pump Jack Shaft to Main Jack Shaft _________________________________________...

Страница 12: ...____________________________________________________ 11 __________________________________________________________________________ 12 __________________________________________________________________...

Страница 13: ...SPC 20 OPERATOR S MANUAL SAFETY B 1 SECTION B SAFETY...

Страница 14: ...SPC 20 OPERATOR S MANUAL B 2 SAFETY...

Страница 15: ...be alert to the potential for personal injury Follow recommended precautions and safe operating practices UNDERSTAND SIGNAL WORDS DANGER Indicates an imminently hazardous situation that if not avoided...

Страница 16: ...IVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job Hearing protection is required for all operators Operating equipment safely requires the full attention of the oper...

Страница 17: ...IGHTS AND DEVICES When transporting your machine on a public road either during the day or at night use the necessary safety lights You are required by law to have lights if operating on a public road...

Страница 18: ...nect switch The switch can be used to protect against battery drain or to prevent accidental starting In the OFF position the switch can be locked in order to comply with proper Lockout Tagout Policy...

Страница 19: ...When making turns always remember the rear of the combine swings out KEEP RIDERS OFF MACHINE Only allow passengers and operators where proper seating is supplied Do not allow people to climb on the co...

Страница 20: ...y shielded against accidental contact Use a rod to clear blockages Never use hands or feet to clear blockages or take samples Never enter grain tank while engine is running OPERATING THE ENGINE Never...

Страница 21: ...chine to tip over This will cause severe injury to the operator and extensive damage to the machine SERVICE SAFETY PRACTICE SAFE MAINTENANCE Keep service area clean and dry Remove any buildup of greas...

Страница 22: ...search for leaks HANDLE BATTERIES SAFELY Batteries contain sulfuric acid and can explode Use proper jump start procedure Keep sparks and flame away when checking filling or charging batteries OBSERVE...

Страница 23: ...ds Slowly loosen cap to first stop to relieve pressure before removing completely HANDLE CHEMICAL PRODUCTS SAFELY Direct exposure to hazardous chemicals can cause serious injury Potentially hazardous...

Страница 24: ...ne options For your safety familiarize yourself with the various Safety Decals type of warning and follow instructions on all decals REMEMBER Damaged removed or illegible Safety Decals MUST be replace...

Страница 25: ...For your safety familiarize yourself with the various Safety Decals type of warning and follow instructions on all decals REMEMBER Damaged removed or illegible Safety Decals MUST be replaced New decal...

Страница 26: ...nd machine options For your safety familiarize yourself with the various Safety Decals type of warning and follow instructions on all decals REMEMBER Damaged removed or illegible Safety Decals MUST be...

Страница 27: ...ine and machine options For your safety familiarize yourself with the various Safety Decals type of warning and follow instructions on all decals REMEMBER Damaged removed or illegible Safety Decals MU...

Страница 28: ...ith machine and machine options For your safety familiarize yourself with the various Safety Decals type of warning and follow instructions on all decals REMEMBER Damaged removed or illegible Safety D...

Страница 29: ...SPC 20 OPERATOR S MANUAL OPERATION C 1 SECTION C OPERATION...

Страница 30: ...SPC 20 OPERATOR S MANUAL C 2 OPERATION...

Страница 31: ...separated material on to a finer mesh lower sieve The second sieve traps smaller material and allows the seed to fall through onto a lower internal conveyor This conveyor drops the seed into the winn...

Страница 32: ...Crop Head functions by first pinching the plant between two opposing convoluted gathering belts while the plant is cut off by a rotating knife The gathering belts carry the plant to the throat where t...

Страница 33: ...This conveyor carries the material up the head where the plant material is forced into the threshing chamber with the use of an upper pinch belt Adjust the reel speed so that bars of the reel match or...

Страница 34: ...ection to familiarize yourself with the controls and the effects it will have on the machine Use the TROUBLESHOOTING SECTION to determine possible causes for harvesting difficulties and probable solut...

Страница 35: ...is not moving Parking brake automatically engages when the engine is shut off Brake switch must be on before engine will start The yellow Clutch Switch located here enables the electric clutch engage...

Страница 36: ...id machine bucking or jerking Center the handle to return the machine to neutral If the machine will not turn over be sure that this lever is in the neutral centered position The neutral safety switch...

Страница 37: ...lever controls a hydraulic cylinder which controls the top portion of the folding unload auger Push forward and hold the lever to actuate the cylinder until the auger is in the unload position Pull ba...

Страница 38: ...hine while moving parts are engaged can cause serious damage to machine or injury to operator Ground Speed Ground speed is a critical aspect for proper harvesting Ground speed determines how fast the...

Страница 39: ...1 8 3 16 Winnowing Blower The Winnowing Blower creates air flow for the cleaning system Both the speed and volume of air are adjustable Air speed is adjustable by a variable pitch sheave located on th...

Страница 40: ...for problems and adjustment solutions ROW CROP HEAD Header Height Cutting knife should be set so that the knives cut the plant below all the seed but does not necessarily harvest all the plant When t...

Страница 41: ...eshing cylinder speed using knob in operator control panel See Table C 1 Concave Cylinder Settings Chart 5 Set header speed to a mid range speed using dial in cab 6 Begin harvesting Make adjustment to...

Страница 42: ...snout is in desired position 8 Lock snout back down with Cam Loc 9 For fine adjustment Loosen jam nut on under side of snout Turn eye bolt to desired position Tighten jam nut Header Speed Adjustment...

Страница 43: ...ge wheels and lower the head 1 2 1 depending on field conditions 5 Be sure sickle is not too close to the ground and the gauge wheels have not slipped in the bracket Reel Speed Adjust reel speed so th...

Страница 44: ...SPC 20 OPERATOR S MANUAL C 16 OPERATION...

Страница 45: ...SPC 20 OPERATOR S MANUAL TROUBLESHOOTING D 1 SECTION D TROUBLESHOOTING...

Страница 46: ...SPC 20 OPERATOR S MANUAL D 2 TROUBLESHOOTING...

Страница 47: ...Rock or debris in snapping rolls Stop machine and clear manually Header height above ear level Lower header Unharvested ears remains on stalk in field Snout not lifting fallen plants Lower snout Ears...

Страница 48: ...of machine Incorrect concave clearance Decrease concave clearance Threshing cylinder throws grain out rear of machine Install or lengthen curtains Decrease shutter setting less air Threshed grain in t...

Страница 49: ...pull lever to front Drive sprocket worn out Replace sprocket Reel will not turn Key sheared Repair as necessary Reel turning wrong direction Quick coupler ports reversed Pressure side into red port R...

Страница 50: ...r or replace chain Loose or broken drive sprocket Tighten set screws replace key or sprocket Bearing failure Replace bearing Shaker pans are not moving Cracked or missing rubber bushing s Replace rubb...

Страница 51: ...al safety switch Replace switch Bad starter relay Replace relay Engine does not turn over Poor battery cable connections Clean battery posts and tighten cable connections Air in fuel Check fuel lines...

Страница 52: ...harge pressure Speed up engine Hand control cable binding or broken worn cable ends Lube cable ends Replace worn parts Torque hub s disengaged Replace torque hub caps Component failure Contact ALMACO...

Страница 53: ...SPC 20 OPERATOR S MANUAL MAINTENANCE E 1 SECTION E MAINTENANCE...

Страница 54: ...SPC 20 OPERATOR S MANUAL E 2 MAINTENANCE...

Страница 55: ...ure B 1B WARNING Shock hazards can cause serious injury or death Only qualified personnel should service electrical systems Shut off the engine and use the battery disconnect switch to Lockout Tagout...

Страница 56: ...e See side walls A Retorque all wheel bolts and lug nuts I A Change torque hub oil 90 wt B ENGINE Clean oil cooler cooling fins X Change engine oil and oil filter I A Clean battery cables posts and ca...

Страница 57: ...klist 1 Check safety equipment 2 Lubricate cyclone bearings 1 pump only 3 Lubricate winnowing blower bearings 1 pump only 4 Check air filter indicator clean filter if required 5 Check engine oil level...

Страница 58: ...SPC 20 OPERATOR S MANUAL E 6 MAINTENANCE SERVICE RECORD DATE SERVICE PERFORMED...

Страница 59: ...r fan the other powers the ignition switch P B CUBE RELAYS The relays used for combine functions are located under the gauge panel on the right side of the driver To replace a P B relay 18916 pull the...

Страница 60: ...draw the oil into the charge pump Normal operating vacuum level should be between 1 2 of mercury Vacuum rising above 5 of mercury exceeds manufacturer s recommendation Excess vacuum may be due to a cl...

Страница 61: ...t 515 382 3506 for a replacement This guide is designed to help you diagnose and correct the condition that has caused the engine to stop running or lack performance on ALMACO equipment SPC20 HP5 SHP5...

Страница 62: ...f fuel Please answer the following questions and proceed to the section indicated Did the engine stop suddenly or gradually loose power and come to a stop If the engine stopped suddenly proceed to Sec...

Страница 63: ...n the 1011F series this interface is located about 3 inches above and to the left of the solenoid plug Pin 7 carries the power and Pin 8 is the ground Repair any problem found here as necessary 2 Chec...

Страница 64: ...own circuitry has failed should it be deactivated Severe engine damage or total engine failure could occur SCENARIO 3 Fuel related situations Fuel problems usually develop slowly and cause the engine...

Страница 65: ...nes are equipped with a removable access plate on the top of the tank to allow servicing of the sock SPC20 and PMC20 models are serviced through the fill neck or fuel gauge holes They also have a brea...

Страница 66: ...e contact may also blow grease from bearings and other lubricated surfaces leaving exposed parts susceptible to rusting NOTE Lubricate all bearings and other lubricated surfaces after washing and run...

Страница 67: ...SPC 20 OPERATOR S MANUAL STORAGE AND TRANSPORTATION F 1 SECTION F STORAGE AND TRANSPORTATION...

Страница 68: ...SPC 20 OPERATOR S MANUAL F 2 STORAGE AND TRANSPORTATION...

Страница 69: ...and any other part removed for shipment CAUTION Each intended operator should be completely familiar with the full range of operations and field adjustment procedures prior to actual start up TRANSPOR...

Страница 70: ...ver over 4 Replace and tighten bolts 5 Repeat on other wheel 4 WHEEL DRIVE MACHINES REAR WHEEL ASSIST NOTICE Never tow rear wheel assist machine faster than 1 2 mph or damage to machine will occur NOT...

Страница 71: ...ects plant material Wash entire machine including conveyor belts with mild detergent and water Wax painted surfaces if desired See High Pressure Cleaning in Service Section Grease all bearings Clean a...

Страница 72: ...SPC 20 OPERATOR S MANUAL F 6 STORAGE AND TRANSPORTATION...

Страница 73: ...SPC 20 OPERATOR S MANUAL SPECIFICATIONS G1 SECTION G SPECIFICATIONS...

Страница 74: ...SPC 20 OPERATOR S MANUAL G2 SPECIFICATIONS...

Страница 75: ...rged air cooled diesel Max Output 72 hp 54kW 2600 RPM GROUND DRIVE Forward Reverse Hydrostatic Options Rear Wheel Assist Ground Speed 0 6 mph TIRES Front 11 2 24 6ply Rear 8 5L 14 6ply Options may mod...

Страница 76: ...Sheave ELECTRICAL Charging System 55A alternator Battery 12V negative ground DIMENSIONS A Wheel Base 6 4 B Base Machine 10 2 C Machine w head 17 6 Width 7 Not Shown Options Can Modify Width D Height...

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