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BIBI 850-BL Use and maintenance manual Rev.00

6

1.3 Ownership of the information

This document contains confidential information. All rights are reserved.
This manual may be neither partially nor totally duplicated without the prior written authorization of
ALMAC s.r.l.
This document may only be used by the customer to whom the manual has been supplied along with
the machine, and only for the purpose of use and maintenance of the machine to which the manual
refers.
ALMAC s.r.l. hereby declares that the information in this manual is congruent with the technical and
safety specifications of the machine to which the manual refers. The manufacturer declines all liability
for  direct  or  indirect  damage  to  persons,  things  or  animals  deriving  from  use  of  the  machine  in
conditions differing from those envisaged.
ALMAC  s.r.l.  reserves  the  right  to  make  changes  or  improvements,  without  prior  notice,  to  the
documentary material and to the machines, including marketed machines of the same model as that to
which this manual refers but with a different serial number.
The information contained in this manual refers in particular to the equipment specified in

1.6 MEWP

identification data

and the related documentation

1.4

MANUFACTURER'S IDENTIFICATION DATA

ALMAC S.r.l.

Viale Ruggeri 6/A

42016 – Guastalla (RE) - Italy

email: [email protected]

Tel. +39 0522-1495846

VAT No. and Tax Code 02559800350

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Содержание BiBi 850-BL

Страница 1: ...te Body Edition 00 26 05 2015 ET team snc BiBi 850 BL USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS Please read this user manual carefully before using the machine Bi levelling Mobile Elevating Wor...

Страница 2: ...al 13 1 11 Intended use and improper uses 14 1 11 1 Intended use 14 1 11 2 Improper uses 15 1 11 3 Cases that relieve the manufacturer from liability 15 Chap 2 Safety information 2 1 Notification of c...

Страница 3: ...ted load limiting device 50 Chap 4 Instructions for use 4 1 Preliminary operations 51 4 1 1 Ground fitness for permitted inclination 51 4 1 2 Action of the wind 53 4 1 3 Basket access 54 4 1 4 Basket...

Страница 4: ...t circuit pressure relief valve operation 82 6 9 Battery 83 6 9 1 General recommendations 83 6 9 2 Maintenance 84 6 9 3 Recharging 84 6 10 Hydraulic filter replacement 86 6 10 1 Discharge filter repla...

Страница 5: ...and maintenance manual Rev 00 4 Chap 7 Demolition 7 1 Demolition 109 Appendices App 1 Declaration of conformity facsimile App 2 Report register App 3 Property transfers App 4 Hydraulic diagram App 5...

Страница 6: ...orm Model BIBI 850 BL Revision 00 Note Some of the photos and illustrations may not refer specifically to the version of the machine in your possession but provide indications concerning the purpose f...

Страница 7: ...the machine to which the manual refers The manufacturer declines all liability for direct or indirect damage to persons things or animals deriving from use of the machine in conditions differing from...

Страница 8: ...roup A mobile elevating work platforms in which the vertical projection of the centre of the platform area in all configurations of the platform at maximum inclination of the frame as specified by the...

Страница 9: ...Transport height with basket wide track C 2 33 m Transport height with basket narrow track D 2 82 m Transport height without basket E 1 62 m Basket length F 1 35 m Basket width G 0 74 m Min height of...

Страница 10: ...ition Lp outdoor area on asphalt dBA 79 5 2 6 Max peak level Lp peak dBC 106 0 Hand arm vibration operator hand rest m s2 2 5 Entire body vibrations platform measured on flat ground m s2 0 52 0 10 Han...

Страница 11: ...single cylinder with automatic accelerator Displacement 389 cm3 Net power 8 7 kW at 3600 rpm Net torque 26 5 N m at 2500 rpm Q ty engine oil 1 1 L Fuel tank capacity 6 1 L Cooling Forced air Engine sp...

Страница 12: ...BL Use and maintenance manual Rev 00 11 Maximum allowed transport height manual levelling and movement speed adjustment is allowed Maximum lateral incline for moving at height maximum work height 6 4...

Страница 13: ...by workshops authorized by ALMAC S r l and only when the Customer is up to date with the payments Consignment of the equipment for the required work and its successive collection after the repairs hav...

Страница 14: ...maintenance workers Note This manual must be kept in a protected place inside the compartment provided in the basket so that it can be easily accessed for consultation throughout the entire technical...

Страница 15: ...om the console in the basket The pushbutton control panel is removable and can only be used by the operator to drive the platform only in the TRANSPORT position The controls on the ground on the rear...

Страница 16: ...el with an operator in the basket The platform was designed and built to be driven only from the console in the basket The controls on the ground on the rear side are for EMERGENCY use or MAINTENANCE...

Страница 17: ...by ARPA Regional Agency for the Protection of the Environment or by Public or Private undertakings as freely decided by the Employer or User and in accordance with the established formalities Attache...

Страница 18: ...greement of 22 February 2012 published on 12 March in the Official Gazette Mobile elevating work platforms Mobile machine designed to move persons to their work stations in which they perform their ta...

Страница 19: ...ev 00 18 2 3 Indicator plates The following sign plates are affixed to the machine Identification see par 1 5 Instructions Command prohibition sign plates Attention Danger 2 3 1 Instruction plates Dat...

Страница 20: ...he machine Almac s r l has equipped the BIBI 850 BL with an electronic monitoring system that prevents machine movements exceeding the maximum inclinations allowed in order to ensure the essential par...

Страница 21: ...BIBI 850 BL Use and maintenance manual Rev 00 20 2 3 2 Warning command danger identification and instruction signs...

Страница 22: ...BIBI 850 BL Use and maintenance manual Rev 00 21...

Страница 23: ...on on the plates substitute this Manual which is the only reference document containing complete information Comply with the indications on the sign plates Failure to comply with these indications may...

Страница 24: ...re is a danger of injury to the upper and lower limbs due to moving parts Do not insert your hands or feet into openings that could move and cut or between moving parts Prohibited Means that it is for...

Страница 25: ...he MEWP Do not use the controls of flexible tubes as handgrips Do not lean over the handrail surrounding the basket Warn the persons in charge of maintenance if the machine operates in a faulty way Ma...

Страница 26: ...gradient is within the gradeability indicated in the PERFORMANCE data and that the bearing capacity of the chutes suits the weight of the machine Note the machine has an advanced traction control Dir...

Страница 27: ...ing the platform using a CE certified beam not included that should have a vertical distance of 350 mm between the hook and chain and using hooks and steel ropes hooked to the holes marked with signs...

Страница 28: ...holes used for lifting Note Make sure that the platform is FULLY LOWERED before transporting the machine The BIBI 850 BL platform has removable railings to facilitate transport and movement inside the...

Страница 29: ...no oil or gasoline leaks If leaks are discovered comply with the MAINTENANCE instructions Check the fuel level before starting to work see par 6 5 Refueling thus preventing interruptions during work...

Страница 30: ...e MEWP is the work load for which the platform has been designed and includes the weight of the operators and the tools used for their specific tasks see relative data plate Do not CHANGE DIRECTION on...

Страница 31: ...using Check to make sure that there are no bystanders near moving parts when the platform is lowered Attention for inclined floors pay attention to the correct LEVELLING direction Avoid inclining the...

Страница 32: ...5 4 4 EN 280 which activates when the platform lowers and temporarily blocks it to allow the operator to make sure that there are no bystanders in the vicinity 2 8 Precautions when work terminates or...

Страница 33: ...ergency push button has been pressed and the engine turned off Before proceeding with the interventions make sure the platform is completely blocked If the basket must be raised for maintenance purpos...

Страница 34: ...ards and limit the pressure to 2 atm maximum 1 9 bars EXTENSIBLE STRUCTURE LOCKING SYSTEM The photo above shows how the locking system of the extensible structure must be positioned during maintenance...

Страница 35: ...orn The system must completely prevent falls from heights The safety device consists of a full body harness 1 according to UNI EN 361 with chest and or back attachment and retaining rope 2 or adjustab...

Страница 36: ...0 35 Basket attachment points Attention This device is not intended as an anti fall device but to prevent a fall PERSONAL PROTECTIVE EQUIPMENT Body protection required Protective gloves required Safet...

Страница 37: ...Use and maintenance manual Rev 00 36 Chapter 3 Machine Description 3 1 Structure of the machine This section describes the main components of the machine and their functions 1 10 9 7 13 11 14 15 5 19...

Страница 38: ...BIBI 850 BL Use and maintenance manual Rev 00 37 22 21 20 23...

Страница 39: ...BIBI 850 BL Use and maintenance manual Rev 00 38 View A 24 8 12 16 25...

Страница 40: ...BIBI 850 BL Use and maintenance manual Rev 00 39 17 3 2 26...

Страница 41: ...Hydraulic circuit filters 9 Hydraulic pumps 10 Fuel tank 11 Combustion engine 12 Hydraulic oil tank 13 Crawler with side and length levelling bi levelling 14 Platform frame 15 Hydraulic valve housing...

Страница 42: ...BIBI 850 BL Use and maintenance manual Rev 00 41 3 2 Operator interface 3 2 1 Pushbutton panel lights and controls 1 4 2 3 5 6 7 8 9 10 11 12 13 14 15 16...

Страница 43: ...gine and enabling the electric motor startup with button 7 activation line 220V at the socket in the basket OUT 220 position standard operation internal combustion engine active 220V line in basket ac...

Страница 44: ...abled mobile pushbutton panel enabled 18 Button Platform emergency button 19 Return lever Basket ascent descent 20 Return lever Starting stopping the electric or internal combustion engine 21 Measurer...

Страница 45: ...3 1 Anti crushing device The platform is equipped with a device that prevents the upper limbs of persons near the extensible structure from being crushed when this structure lowers The operator start...

Страница 46: ...ed by the technical regulations in force However for the purpose of safeguarding the operators from all serious risks ALMAC S r l has installed as part of the standard equipment an electronic device t...

Страница 47: ...LMAC S r l when the machine is tested The diagram below illustrates the integrated power pack and the position of the pressure relief valves described above The integrated hydraulic power pack also in...

Страница 48: ...in the photo below To access the device unscrew the knobs 3 on the casing and remove the guard When finished replace the guard that was previously removed and thoroughly tighten the knobs The battery...

Страница 49: ...that supplies the basket lifting circuit the lifting circuit hydraulic system has the following safety devices ref Point 5 10 2 UNI EN280 2013 RIGID PIPING appropriately sized connecting with the saf...

Страница 50: ...onditions 1 repair the damaged hydraulic hose and or connections 2 fill and bleed the hydraulic circuit 3 lift the platform to the maximum height If the hydraulic hoses that supply the track chassis l...

Страница 51: ...parameters established by the technical regulations in force However for the purpose of safeguarding the operators from all serious risks ALMAC S r l has installed as part of the standard equipment an...

Страница 52: ...friction coefficient These two factors must be assessed with the utmost care and at the same time as each other There are no acceptable values for one factor that can exclude the risk of slipping if t...

Страница 53: ...Rev 00 52 Note Do not use the MEWP if you are doubtful about the fitness of the ground surface DANGER DO NOT TRANSLATE AT HEIGHT ON WEAK MUDDY FROZEN SLIPPERY GROUNDS OR CLOSE TO HOLES MOATS DRAINS OR...

Страница 54: ...ze 14 29 3 Light wind 17 28 21 60 4 8 6 0 Leaves and small twigs in constant motion Wind extends flags 4 Moderate breeze 24 12 28 80 6 7 8 0 Wind raises dust and leaves Branches are moved 3 Almost str...

Страница 55: ...ket access The basket must only be accessed with the platform completely LOWERED Climb into the command position using the ladder see figure below up to the last step Then holding firmly onto the rail...

Страница 56: ...l located at the base of the basket 2 Pressing down with your feet and holding firmly onto the basket railing extend it pressing on the central part of the base that remains fixed 3 Once the desired b...

Страница 57: ...ical system starts The ground controls are enabled and the basket pushbutton panel is automatically disabled This is followed by a check control of the indicator lights of the safety system which flas...

Страница 58: ...h 17 then move to the combustion engine 2 Take hold of the hand lever and pull it strongly see photo below You may have to do this several times before the engine starts 4 1 7 Electric motor starting...

Страница 59: ...ch flash Once this phase is complete turn the switch 6 on the control panel to the ELECTRIC ENGINE position This enables the electric motor startup up and supply of 220V to the socket in the basket To...

Страница 60: ...eft track Move the lever FORWARDS to drive the platform forwards Move the lever BACKWARDS to drive in reverse You can work with one track at a time depending on the movement required at that particula...

Страница 61: ...ed that differentiate the widened track from the reduced track In these conditions the maximum work height can be reached but MOVING BEYOND THE TRANSPORT HEIGHT IS NOT POSSIBLE floor surface 2 m In th...

Страница 62: ...tion ATTENTION If you must drive up a slope do not change direction when the ground changes from flat to sloping If this is absolutely necessary perform the manoeuvre gradually Follow the instructions...

Страница 63: ...PPING 4 2 2 Platform levelling The platform is equipped with an AUTOMATIC LEVELLING SYSTEM with dedicated hydraulic cylinders to keep the basket from exceeding the maximum allowed incline keeping the...

Страница 64: ...the basket and using the following controls Left track levelling Right track levelling Using the levelling control for one track after having levelled the other track the platform stops automatically...

Страница 65: ...TO THE GROUND EXCEEDS WHAT IS ALLOWED THE MOVEMENT AND LIFTING CONTROLS ARE AUTOMATICALLY BLOCKED The operator must lower the platform to below the transport height and restabilize the machine using...

Страница 66: ...fast YES NO 1 4 Widened YES slow fast YES Automatic levelling YES slow 4 15 Reduced YES slow fast YES Automatic levelling NO Longitudinal inclination Movement to TRANSPORT height 2 m Lifting to MAXIMU...

Страница 67: ...e combustion engine off but the electrical panel ON The ANTI CRUSHING device will function during this operation for the purpose of preventing bystanders near the machine from being injured see sect 3...

Страница 68: ...of the instrument is to warn the user when the platform has reached the number of work hours after which MAINTENANCE is required 4 2 5 Easy Drive System ED S Moving the switch on the pushbutton panel...

Страница 69: ...ry without having to correct the direction with the other joystick This function is especially useful when loading the platform on ramps 4 3 Ground control with mobile pushbutton panel The BIBI 850 BL...

Страница 70: ...hese controls are useful for the operator on the ground for platform maintenance or for emergency situations red mushroom button The ground controls are protected against unauthorized use by a key tha...

Страница 71: ...mal stopping During normal platform use releasing the MOVEMENT joysticks 10 and 11 stops the movement Each track has a braking system that prevents the machine from moving unless hydraulic pressure is...

Страница 72: ...ushbutton panel with the casing 4 5 2 Emergency stop In abnormal circumstances or situations where all machine movements must be stopped the operator can IMMEDIATELY STOP all the machine functions by...

Страница 73: ...nt to the socket with the combustion engine running you must turn the switch 6 to the OUT 220 V With electricity the socket is usually active During operation with the INTERNAL COMBUSTION ENGINE the 2...

Страница 74: ...mpartment A compartment which can be opened by hand see photo alongside is provided in the platform under the control console It contains this Use and Maintenance Manual Personal objects can also be s...

Страница 75: ...the platform requires at least one operator on the ground ATTENTION THIS MECHANISM MUST ONLY BE USED IN AN EMERGENCY i e ELECTRICAL OR HYDRAULIC FAILURE 5 2 Transport of the machine in an emergency I...

Страница 76: ...ance manual Rev 00 75 Note Once the machine has been loaded onto the vehicle it must be fastened in place by means of the holes used for lifting Note Make sure that the platform is FULLY LOWERED befor...

Страница 77: ...spections maintenance from the ground and without persons in the basket When checking machine operation from the basket the required movements must be performed as near to the ground as possible Note...

Страница 78: ...ation Yearly Decals and data plates Check Yearly Microswitches Operational check Yearly Electric insulation monitoring device Check operation Yearly Manual emergency devices Check operation Yearly Hyd...

Страница 79: ...1 728 1300 1820 2180 0 94 1 69 2 36 2 83 M 8x1 25 920 1640 2310 2770 1 39 2 48 3 49 4 19 M 9x1 25 1210 2160 3050 3630 2 05 3 67 5 18 6 17 M 10x1 5 1480 2600 3660 4380 2 83 4 97 7 00 8 37 M 12x1 75 212...

Страница 80: ...0 21000 25200 32 00 57 50 80 50 97 00 M 24x2 9650 17200 24200 29000 41 00 73 50 103 00 124 00 M 27x2 12500 22300 31300 37500 60 00 107 00 150 00 180 00 M 30x2 15700 27800 39200 47000 83 00 147 00 208...

Страница 81: ...all the articulation points of the lift structure equipped with grease nipples 2 the runners of the extensible structure under the basket 3 the runners of the extensible structure on the chassis Remo...

Страница 82: ...ry 2 years Drain out the used oil through the drain plug at the rear of the machine underneath the ladder Collect the used oil in a suitable vessel and dispose of it in the proper way RECOMMENDED HYDR...

Страница 83: ...ssure gauge fitting and a pressure gauge with 250 bar full scale into the union described above While one operator remains on the ground so as to check the pressure relief valve setting another operat...

Страница 84: ...Battery 6 9 1 General recommendations The battery is an essential component for machine operation It is important to ensure that it remains in a good condition over time since this will lengthen its...

Страница 85: ...nology that reduces water consumption to a considerable extent and maintains the electrolyte for the entire life cycle of the batteries themselves 6 9 3 Recharging The batteries installed as part of t...

Страница 86: ...60 Hz Functional earthing system Proceed as described below to access the battery 1 raise the extensible structure of the platform using the relative controls see previous pages 2 block the extending...

Страница 87: ...ws 1 Arrange the machine with the extending structure lifted and block it with the special tool for maintenance see sec 2 9 Safety regulations during maintenance Now turn it off and deactivate the ele...

Страница 88: ...t from its housing 3 Unscrew the filter cartridge 5 Take care of the seals and or O rings 4 Remove the cartridge 6 and fit a new one in its place 5 Work through the instructions above in reverse order...

Страница 89: ...hassis not levelled To test the electronic inclinometer tilt the platform by placing the shims indicated in the figure below underneath the tracks near the roller centre line To do this lift the machi...

Страница 90: ...Perform the test in the 2 directions CHECK WITH 1 OF LATERAL INCLINATION Tilt the platform by placing the shims indicated in the figure below underneath the tracks near the roller centre line inclinat...

Страница 91: ...ty limit switch A TRANSPORT HEIGHT SAFETY LIMIT SWITCH Configure the platform right above the transport height surface 2m At this point the following conditions should be met o the platform can no lon...

Страница 92: ...ring tape A buzzer warns when this operation is in progress A wait time of approximately 3 seconds has been included to allow the operator to check for the absence of bystanders in the danger zone if...

Страница 93: ...ning the switch 1 in the console must be in the OUT 220V position This enables 220V voltage to be supplied to the socket alongside the console Using the special tool remove the protective casing from...

Страница 94: ...cy indicated in the general chart An emergency push button marked by a decal is installed near the ladder and once pressed allows the platform to lower in any condition i e with the combustion engine...

Страница 95: ...5 HOW TO CHANGE THE ENGINE OIL Change the engine oil as described below at the inspection frequency indicated in the general chart 1 drain out the used oil while the engine is hot the oil will drain o...

Страница 96: ...Air filter cleaning and replacement A dirty air filter will limit the flow of air towards the carburettor and reduce engine performance If the engine is used in very dusty places the air filter must...

Страница 97: ...rfectly Alternatively use a non flammable solvent and allow to dry Immerse the filter in clean engine oil and then squeeze to remove the excess oil 6 Clean the dirt from inside the filter housing and...

Страница 98: ...a wire gauge Correct the distance as required by carefully bending the side electrode The gap between the electrodes should be 0 7 0 8 mm 5 Carefully install the spark plug by hand to avoid screwing i...

Страница 99: ...rack sags and becomes too noisy as it moves it must be tightened as described below 1 Remove the guards 1 2 For proper track tension use a tensioning kit 2 not included and pump grease in the tensioni...

Страница 100: ...BIBI 850 BL Use and maintenance manual Rev 00 99 2...

Страница 101: ...r less than 10 mm The tracks must be changed even before they reach this limit if they are cuts or tears are noted The photo below shows how tread can be measured on a car tyre in this particular case...

Страница 102: ...ntre if necessary Track replacement The tracks must be replaced when the tread has worn down to 10 mm or even sooner if cuts are noted Proceed as described below 1 Do not raise the machine too far fro...

Страница 103: ...disassemble the tensioning valve when the grease is no longer under pressure see Figure 12 See Figure 13 Fully screw in the supplied nut point A until it compresses the spring on both the rh and lh s...

Страница 104: ...nt Take particular care when the track drops to the ground 7 Raise the track to the lower centre line 8 Slip the track out of its housing outwards by levering between it and the idle wheel WARNING use...

Страница 105: ...gear until the level plug is in pos A approx 15 below the centre line of the reduction gear as shown in the figure alongside Filling and level Pour oil into the reduction gear through the hole in pos...

Страница 106: ...BIBI 850 BL Use and maintenance manual Rev 00 105...

Страница 107: ...BIBI 850 BL Use and maintenance manual Rev 00 106...

Страница 108: ...GX 390 engine is certified for use with unleaded gasoline with an octane rating of at least 86 octane number RON at least 91 Refuel as described below 1 With the engine off and on a level surface remo...

Страница 109: ...el well away from the indicator lights of equipment household appliances heat sources and sources of ignition Danger Spilt gasoline is a fire hazard and also a source of environmental pollution Spilt...

Страница 110: ...es that must take account of the logistic environmental and wear conditions of the machine itself Comply with the following general rules wear approved protective clothing and accessories hard hat saf...

Страница 111: ...BIBI 850 BL Use and maintenance manual Rev 00 110 Appendix 1 Declaration of conformity Facsimile...

Страница 112: ...EC The purpose of this Register is to record events concerning the life of the machine in detail Mandatory routine inspections INAIL ASL authorized bodies Maintenance and obligatory inspections to ch...

Страница 113: ...BIBI 850 BL Use and maintenance manual Rev 00 112 MANDATORY ROUTINE INSPECTIONS Date Observations Seal Signature...

Страница 114: ...erformed BEFORE EACH USE Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Visual and structural inspection...

Страница 115: ...NTHLY Monthly registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Greasing of articulations and runners See sect 6...

Страница 116: ...year 9th year 10th year NOTE Operation to be performed BEFORE EACH USE Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspecti...

Страница 117: ...year 6th year 7th year 8th year 9th year 10th year NOTE Operation to be performed ANNUALLY Type of inspection Description Battery See sect 6 9 Date Observations Signature 1st year 2nd year 3rd year 4t...

Страница 118: ...2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE Operation to be performed EVERY TWO YEARS Type of inspection Description Inclinometer operation test See sect 6 1...

Страница 119: ...d year 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE Operation to be performed ANNUALLY Type of inspection Description Electrical insulation monitoring device operation test See...

Страница 120: ...year 8th year 9th year 10th year NOTE Operation to be performed ANNUALLY Type of inspection Description Engine oil inspection See sect 6 15 Date Observations Signature 1st year 2nd year 3rd year 4th...

Страница 121: ...ear 10th year NOTE Operation to be performed after EVERY 100 HOURS SERVICE Type of inspection Description Track inspection and tensioning See sect 6 18 Date Observations Signature 1st year 2nd year 3r...

Страница 122: ...0th year NOTE Operation to be performed when tread is 10 mm or if cuts are noted Type of inspection Description Track reduction gear oil level inspection See sect 6 20 Date Observations Signature 1st...

Страница 123: ...r 4th year 5th year 6th year 7th year 8th year 9th year 10th year NOTE Operation to be performed EVERY SIX MONTHS Registration every six months is not necessary but should be made at least once a year...

Страница 124: ...ry but should be made at least once a year when other operations are performed Serious faults Date Description of fault Solution Spare parts used Description Code qty Serious faults Date Description o...

Страница 125: ...to the original characteristics and that variations if any have been recorded in the register Seller s business name Seller Purchaser Copy to send to ALMAC SRL on ownership of the MEWP serial no Year...

Страница 126: ...BIBI 850 BL Use and maintenance manual Rev 00 125 Appendix 4 Hydraulic diagram...

Страница 127: ...BIBI 850 BL Use and maintenance manual Rev 00 126 Appendix 5 Circuit diagram...

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