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Maintenance

1800001

20

Cleaning the Beds

The life of all ironer clothing depends largely on the 
condition of the beds. A clean smooth bed increases 
the life of padding and improves the quality of the 
ironed linen. A typical ironing problem like creasing 
on the leading edge is almost always due to a dirty 
bed. Through not always visible, residuals and salts 
will build up on the bed surfaces.

Before cleaning beds, deposit causes should be 
identified. These are usually found in the washing 
process:

Hard water (lime deposit)

PH value higher or lower than the ideal 6.5.

High rest moisture (to much water to evaporate).

Bad rinsing (soap residuals).

Cleaning Beds

NOTE: Cleaning the beds with hard materials may 
cause damage to the beds.

When there is only build-up at the bed inlet, it can be 
removed by hand and with Scotch-Brite™. However, 
when there is build-up on the whole bed:

1. Drop the beds.

2. Let the machine cool down.

3. Wrap a cloth around each roller to protect the 

padding against dust.

4. Wind strips of Scotch-Brite™ around the rollers 

in wide lanes.

5. Lower hydraulic pressure to 217.5 psi - 290 psi 

(15 bar to 20 bar).

6. Push the slightly heated beds against the rollers 

and turn the rollers for 2 to 3 hours.

7. Keep watching to make sure the Scotch-Brite™, 

does not loosen.

8. Remove all dust, Scotch-Brite™, and cloth.

9. Restore to original hydraulic pressure.

10. Heat the beds and pass a wax cloth to grease the 

beds.

NOTE: Wax should be applied regularly but 
sparingly so as not to clog up the clothing suction. 
Always use a cloth and never apply wax between 
roll and bed. That may cause spots in the ironed 
items because padding absorbs wax.

Padding Specification

Material specifications:

Felt thickness: .66 to .70 inch (17 to 18 mm)

Felt weight: .8 lbs/ft.

(tolerance of 5% is acceptable).

Air permeability: 18 m

per m

2

 per minute

Material type:

For steam pressures under 174 psi (12 bar): 100% 
polyester - single layer felt

Reclothing Roll

Required materials:

Set of new clothings

Stitching wire (.31 inch [0.8 mm]) low heat, 
softened, pliable, stainless steel wire
Length: twice roller length

Strong sharp knife

Sturdy pliers

New springs, when needed

To remove old clothing:

1. Lower the beds from the rollers.

2. Remove and retain all brass screws holding the 

clothing at each end of the roller.

3. Cut away the wire at the seam and retain as a 

model for stitching new clothing. Clean the 
rollers.

To check bare rollers:

1. If the surface is uneven, level it off by pulling up 

or knocking down any distorted springs.

2. Replace any springs that are damaged. Check that 

the hooks of the springs are all in the same 
direction.

To install new clothing:

1. Place clothing on last roller.

2. Affix the felt with one screw at each end of the 

roller. Do not trim off the sides yet.

On oil heated ironers, too much wax 
constitutes a fire hazard.

W681

WARNING

Содержание UL15F069

Страница 1: ...ated Finishers 15 inch 370 mm Models and 20 inch 500 mm Models Refer to Page 2 for Model Identification Part No 1800001R1 September 2007 Keep These Instructions for Future Reference If this machine ch...

Страница 2: ......

Страница 3: ...dels 7 UL20 Models 7 Dimensions 8 Dimensions 9 Pre Installation Inspection 10 Location Requirements 10 Moving Finisher with Crane 11 Moving Finisher with Forklift 11 Electrical Connection 12 Gas Conne...

Страница 4: ...1800001 2 Introduction Model Identification Information in this manual is applicable to these models UL15F069 UL20F079 UL15F079 UL20F099 UL15F099 UL20F118 UL15F118 UL20F130 UL15R069 UL20R079 UL15R079...

Страница 5: ...ance Refer to Figure 1 for serial plate location Figure 1 Replacement Parts If literature or replacement parts are required contact the source from whom the machine was purchased or contact Alliance L...

Страница 6: ...used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or...

Страница 7: ...and warnings Learn all aspects of the equipment such as what is hot which parts move all safety shut offs and all emergency procedures Do not come close to moving or heated parts Do not wear loose cl...

Страница 8: ...ding to the Installation instructions in this manual All connections for electrical power grounding and gas supply must comply with local codes and be made by licensed personnel when required 22 Do no...

Страница 9: ...Approx Shipping Weight 1874 lb 850 kg 2050 lb 930 kg 2491 lb 1130 kg 2976 lb 1350 kg Approx Net Weight 1543 lb 700 kg 1720 lb 780 kg 2161 lb 980 kg 2646 lb 1200 kg UL20 079 UL20 099 UL20 118 UL20 130...

Страница 10: ...3 5 in 90 mm A Refer to Table 1 Roll Exhaust 3 in 75 mm 60 in 1529 mm 47 in 1199 mm Electrical Connection B Refer to Table 1 C Refer to Table 1 SIDE VIEW BACK VIEW FRONT VIEW TOP VIEW Dimension UL15 0...

Страница 11: ...8 in 1723 mm 47 in 1199 mm Gas Inlet 5 in 12 7 mm Gas Outlet 3 5 in 90 mm Roll Exhaust 3 in 75 mm B Refer to Table 2 C Refer to Table 2 SIDE VIEW BACK VIEW TOP VIEW FRONT VIEW Dimension UL20 079 UL20...

Страница 12: ...gly Location Requirements It is strongly recommended that the purchaser be present during installation and the first tests To assure compliance consult and adhere to building local code requirements a...

Страница 13: ...ld be moved with a forklift as close as possible to the area where it will be installed Use a forklift of sufficient capacity to lift the packaged unit according to the following procedures IMPORTANT...

Страница 14: ...ect to individual branch circuit Before preceding check for proper rotation of exhaust fan hydraulic pump and circulation pump All three should be moving in the direction indicated by the arrow on par...

Страница 15: ...100 feet 30 50 m 125 feet 38 13 m 150 feet 45 75 m Based on 0 3 Water Column Pressure Drop for Length Given 100 000 75 in 19 05 mm 75 in 19 05 mm 1 in 25 4 mm 1 in 25 4 mm 1 in 25 4 mm 1 in 25 4 mm 20...

Страница 16: ...the pressure indicated on the finisher s serial plate 3 Install a pressure regulator valve obtain locally suited for the nature and flow rate of the gas used in the tube system near the finisher IMPO...

Страница 17: ...te outlets IMPORTANT Outlet ducts used for the finisher s exhaust may under no circumstances be shared with other devices Finisher produces combustible lint To reduce the risk of fire the finisher mus...

Страница 18: ...first heating of the machine air a moisture must be purged out of the system To do this 1 Take off existing hose Do not throw away Refer to Figure 5 2 Connect the teflon hose provided on top of the ma...

Страница 19: ...ssues 3 Check that there are no foreign objects between the roll and the bed 4 Check to ensure the opening between the feed band and finger guard is not more than 6 inch 15 mm and that it is working p...

Страница 20: ...ouching the finger guard will stop the roll at once but temperature will remain constant To start again push start button IMPORTANT When the finger guard is tripped the bed remains pressed against the...

Страница 21: ...ing Waiting too long to renew the padding can damage the beds Daily 2 to 4 times a day pass a wax cloth through ironer Check condition of padding Dust the machine Every Three Months Clean ventilation...

Страница 22: ...Remove all dust Scotch Brite and cloth 9 Restore to original hydraulic pressure 10 Heat the beds and pass a wax cloth to grease the beds NOTE Wax should be applied regularly but sparingly so as not to...

Страница 23: ...NOTE Never turn the rollers in cold beds 7 Trim off the felt around circumference of rollers at each end Cut off overlapping felt at each side of the roller 8 Make holes in the felt and screw the felt...

Страница 24: ...Remove cap from side of hydraulic pump Refer to Figure 7 2 Using a 4 mm Allen Wrench adjust screw as follows turn clockwise up to increase hydraulic pressure turn counter clockwise down to decrease hy...

Страница 25: ...2 Wrap plastic around roller s 3 Grease the beds with some oil to prevent rusting by feeding an oil cloth 4 Keep carrying out the annual maintenance oil change greasing etc 5 Before starting the iron...

Страница 26: ...DKL1 out of order 2 Motor out of order 1 Change push button DKL1 2 Check motor print C2 4 The bed closes but the roll does not turn 1 Foot pedal option pushed 2 Finger guard pushed 3 Frequency contro...

Страница 27: ...l be ironed b The ribbon length is uneven Uneven length ribbons will not drive the roll evenly Only a few articles can be ironed before the finish quality deteriorates The operators must wait a few mi...

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