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YP5000 Soft Starter User Manual

V1.0

16  External Parts List

The external parts specification from 5.5KW to 55KW:

The above info is for reference only.

Motor Parameter

 

Soft

 

Starter

Breaker

MC

Model

 

No

.

Model

 

No

.

Model No

.

Bypass

2

Copper core(mm )

Power

kw

Current

A

Cable/

copper

 

bar

11

15

18.5

22

30

37

45

55

75

90

115

132

160

200

250

280

320

400

21

28

34

42

54

68

80

98

128

160

190

236

290

367

430

470

547

725

YP5000-4T0110L

YP5000-4T0150L

YP5000-4T0185L

YP5000-4T0220L

YP5000-4T0300L

YP5000-4T0370L

YP5000-4T0450L

YP5000-4T0550L

YP5000-4T0750M

YP5000-4T0900L

YP5000-4T1150L

YP5000-4T1320L

YP5000-4T1600L

YP5000-4T2000L

YP5000-4T2500L

YP5000-4T2800L

YP5000-4T3200L

YP5000-4T4000L

CM1-63/32

CM1-63/40

CM1-63/50

CM1-63/63

CM1-100/80

CM1-100/100

CM1-160/120

CM1-160/160

CM1-225/180

CM1-225/225

CM1-225/315

CM1-400/315

CM1-400/350

CM1-400/500

CM1-630/630

CM1-630/630

CM1-630/700

CM1-630/800

CJ20-25

CJ20-40

CJ20-40

CJ20-63

CJ20-63

CJ20-100

CJ20-100

CJ20-160

CJ20-160

CJ20-250

CJ20-250

CJ20-400

CJ20-400

CJ20-400

CJ20-630

CJ20-630

CJ20-630

CJ20-1000

75

128

YP5000-4T0750L

CM1-225/180

CJ20-160

6

10

10

16

25

35

35

35

50

30X3

30X3

30X3

30X5

30X5

40X5

40X5

40X5

40X6

30X3

-40-

Содержание YP5000 Series

Страница 1: ...YP5000 SERIES SOFT STARTER User Manual...

Страница 2: ...the motor and YP5000 series soft starter please be sure to operate according to the user manual Do not connect capacitor to the soft starter output or it will cause damage of the soft starter Please w...

Страница 3: ...Control Terminal Connection 11 2 7 Terminal Configuration Diagram 12 2 8 Wiring Diagram 13 2 9 Relay and Remote Control Wiring Diagram 14 3 Operation 14 3 1 Inspection and Preparation before Operation...

Страница 4: ...28 12 2 Voltage Ramp Start Model 29 12 3 Kickstart Mode 29 12 4 Current Ramp Start Mode 30 12 5 Voltage Limiting Double Loop Start Mode 30 12 6 Soft Stop Mode 31 12 7 Free Stop Mode 31 13 Dimension 3...

Страница 5: ...ft starter there are also a user manual and a product inspec tion certificate Must lift the body of the soft starter in handling It can not promote the circuit board control box or it may cause damage...

Страница 6: ...ewing 1000 m without derating above this derate the current by 0 5 for each additional 100 m Natural air cooling No requirement Items Standard Three phase supply voltage VAC Applicable motor Start fre...

Страница 7: ...DIGITYAL PANEL 100mm mm 50 100mm mm 50 Air inlet Air outlet mm 50 SOFT STARTER PIC 2 2 1 2 3 Wiring Please note the following instructions when wiring Fig 2 3 1 is the basic wiring diagram The power...

Страница 8: ...h bypass electromagnetic contactor KM Distribution circuit breaker Three phase power supply M Motor Ground Ins tant aneous stop Stop Start Common ends Analog output DC4 20mA 12 Control circuit RS485 c...

Страница 9: ...to control the soft start operation and stop After the soft starter is energized select the control terminal on the soft starter or the RUN and STOP keys on the keyboard panel to control 3 Do not con...

Страница 10: ...k then the motor into normal operation phase sequence can not be wrong Soft starter ground terminal G For safety and noise reduction the ground terminal G of the soft starter must be well grounded Dan...

Страница 11: ...ser Manual V1 0 2 5 Main Circuit Wiring Diagram 10 YP soft starter 5000 Three phase asynchronous motor M Bypass contactor KM 2 4 6 R T S L21 L22 L23 Circuit breaker or leakage circuit breaker Three ph...

Страница 12: ...ower lose Capacity is AC250V 5A 05 06 Transient stop input The motor will stop immediately when 07 and 10 turned off or in series with other protector closed point 07 Contact input Soft stop input Sta...

Страница 13: ...ng line 4 The wiring of the control terminal must be kept away from the wiring of the main circuit as much as possible otherwise it may cause erroneous operation due to interference ON OFF 2 7 1 Main...

Страница 14: ...ntaneous stop stop start up common terminal 08 09 10 K K closed means start up K broke means stop 2 7 3 Controlling Circuit Terminal Wiring 2 8 Wiring Diagram QF L1 L2 L3 L21 1 3 5 2 4 6 M A R S T U V...

Страница 15: ...rt circuit 07 relay controlling method instantaneous stop stop start up common terminal 08 09 10 KA K 3 1 Inspection and Preparation before Operation 3 Operation Check and preparation before start are...

Страница 16: ...he starting voltage code F0 voltage mode or the current limit value code F5 current mode the motor starting torque is increased After the soft starter is energized do not open the cover to avoid elect...

Страница 17: ...s the motor current A current value press this button to stop soft stop display soft stop 2 the state motor current A this key to reset the fault status of the function Stop Display READY state press...

Страница 18: ...XXX button to modify function code The colon is flashing press this button to modify data 2 Press this button can be observed A current P power H over load heat balance display in the operation Up Dow...

Страница 19: ...99S Setting range Default Setting 280 100 80 120 1 40 90 0 5 Startup voltage Startup time Stop time Startup interval delay Program delay Name Starting limit current Max working current Over voltage pr...

Страница 20: ...eration will automatically exit the set state in the soft and soft stop process can not set the parameters other states can be set parameters if the press key to power on you can set the parameters ex...

Страница 21: ...external terminal changes from normally open to closed ie reverse output Flexible use of programmable relay output function can effectively simplify the external control logic lines 6 2 Code FC Parame...

Страница 22: ...Operation Display Power on READY mode Enter the function code section state 2 SET F0 starting voltage Enter the FB code operating control mode 3 UP DOWN FB 01 Colon flashes it means can modify the se...

Страница 23: ...tartup total times the last time soft start time no matter whether it succeed or not Table 8 1 1 Not under the situation of soft start soft stop nor enter the setting state can enter the help informat...

Страница 24: ...n the protection action time 3 seconds Power supply voltage is too high Protection time When the power supply voltage is higher than the limit of 130 the protection action time 0 5 seconds otherwise h...

Страница 25: ...up over current protection time IEC60947 4 2 standard Use F6 to set 5 times of the starting current the data in the table is typical value operating overload trip time list current multiple rip time s...

Страница 26: ...ime curve heat condition YP5000 Soft Starter User Manual V1 0 9 3 Protection and Tripping Curves According to IEC60947 4 2stantard the motor thermal protection trip time curve is as follows 10000 t s...

Страница 27: ...failure whether the byp ass contactor is stuck in theclosed position and whether the SCR is in open circuit and so on Input phase lost Err05 Output phase lost Check the input or main circuit failure...

Страница 28: ...ther the motor is stabilized load too heavy Please release the motor lock reduce the load Keyboard not working Whether the keyboard has a display 07 10 Whether the terminal is open Check if the code F...

Страница 29: ...Code F9 0 Chart 12 1 shows the current limit mode of the motor starting current waveform changes I1 is starting current limit by setting when the motor starts the output is steadily increasing Till t...

Страница 30: ...ark by controlling the output voltage make the motor speed up in a smooth start up process not a Mechanical control regardless of time t Acceleration is smooth In view of this when the load is light s...

Страница 31: ...output current waveform which I1 is the current limit set P6 T1 value is the time set by P1 Current ramp start mode has a strong acceleration ability for bipolar motors can also shorten the start up...

Страница 32: ...d steady in order to avoid mechanical shock till the motor stops running Soft stop output cut off voltage equal to the initial voltage of starting Soft stop mode can use setting item PL to set the sof...

Страница 33: ...top model completely ban the instantaneous output can avoid an instantaneous high current impact in special applications 13 1 YP5000 4T0110L YP5000 4T0750M 13 Dimension mm 13 2 YP5000 4T0750L YP5000 4...

Страница 34: ...0 ENT SET RUN STOP RS SOFT STARTER DIGITYAL PANEL 290 0 560 0 260 0 465 0 2 10 2 10 13 4 YP5000 4000L 240 0 ENT SET RUN STOP RS SOFT STARTER DIGITYAL PANEL 330 0 590 0 300 0 510 0 2 10 2 10 Note If th...

Страница 35: ...rough the built in RS485 standard interface can be connected with the personal computer and PLC for serial communication Controlled by the host command to run the soft starter stop monitor the opera t...

Страница 36: ...Communication parameters baud rate 9600 8 bits no parity 1 stop bit 15 1 1 2 Communication Data Format Address Code Function Code CRC verification Data Area 2 bits N bits 1 bit 1 bit 15 1 2 Related Se...

Страница 37: ...ve address 02 soft starter controller issued 02 06 00 01 00 01 if the command is normally executed return code 02 06 00 01 00 01 Whether the starter can start normally or check the status register If...

Страница 38: ...fault code is consistent with 6 1 Example send code 02 03 00 04 00 01 If it returns 02 03 02 00 04 it indicates that the current input is missing fault code 04 40004 Fault code hexadecimal 40256 4027...

Страница 39: ...ion the parameters can not be modified Illegal data values 03 15 1 3 1 Illegal Function Code 01 The master inquires the message format 0X01 0X08 0X00 0X08 0X00 0X0D Substation address Function code St...

Страница 40: ...3 Substation address Function code Exception code CRC correction 15 1 4 Precautions Soft starter communication address communication rate test mode must be the same as the controller communication set...

Страница 41: ...P5000 4T0370L YP5000 4T0450L YP5000 4T0550L YP5000 4T0750M YP5000 4T0900L YP5000 4T1150L YP5000 4T1320L YP5000 4T1600L YP5000 4T2000L YP5000 4T2500L YP5000 4T2800L YP5000 4T3200L YP5000 4T4000L CM1 63...

Страница 42: ...V1 0...

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