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GEARBOX

GEARBOX 

 

DISASSEMBLY

For premodification models

_‘-

1. Loosen and remove the nut

w i t h   w a s h e r  

 as 

 as the

screw 

 securing the main se-

 rod 

 to the gearbox lever

 then remove the bush 

Gearbox lever

4 Rear

2

support

3 Nut with

washer

 selector

6 Retaining screw

2. Loosen and remove the nut 
and the screw 

 securing the

gearbox lever to the flexible

bushing 

 on the rear support;

then remove the 

 

 WOO

3. 

 the bushing with a

press and plate 

 a 

punch 

 and base   .

a

1 Punch

2 Support base

 Support

2 Nut

5 Screw

3 Flexible bushing

13-3

 

1

1

I

l

-

-

  A N D  

1. Thoroughly 

 

 linkage

metal parts with 

  a n d

make sure they, are in good con-
dition.
2. 

  l i n k a g e   a r t i c u l a t e d

joints for excess wear.

Содержание 33 1.3S Sport Wagon

Страница 1: ...c l 33 M A N U A L S U P P L E M E N T PA3335OOOOS W O O M A R C H 1 9 8 8...

Страница 2: ...WORKSHOP MANUAL Alfa mm w PAd279OOOBR4x4 WORKSHOP MANUAL t 33 g i a r d i n e t t a II PA3279OOOOOBRK WORKSHOP MA NUA L c 33 g i a r d i n e t t a PA3279OOOOTDOO WORKSHOP MANUAL wls PA327900003300 WOR...

Страница 3: ...TEM ENGINE COOLING SYSTEM 1 CLUTCH GEARBOX MOTION TRANSMISSION r DIFFERENTIAL AND DRIVE SHE ASSEMBLY FRONT SUSPENSION 1 STEERING SYSTEM 1 REAR SUSPENSION WHEELS AND TIRES 1 BODY SHEET METAL PANELS I s...

Страница 4: ...ND LUBRICANTS CHART RECOMMENDED FUEL AND LUBRICANTS Fuel Fluids and lubricants APPROXIMATE REFILL CAPACITIES 00 4 ENGINE MAINTENANCE a0 Basic mechanical system Ignition and fuel system Checking CO TRO...

Страница 5: ...46 687 34 92 687 34 92 Overall width La mm in 1 612 63 46 Heights unladen H mm 1 345 52 95 1 355 53 35 1 345 52 95 Ground clearance mm in 1 I Min steering radius mm in I 5 500 216 53 5 250 206 69 Kerb...

Страница 6: ...entification label 905Al D 905A2S 905A20 on intermediate blukhead label Type approval No 905A30 905A40 905AlO 30168 30550 from from 0000001 0000001 Chassis No on intermediate blukhead label Serial No...

Страница 7: ...L I I I 0 9 1 98 l l I J l ENGINE COOLING SYSTEM 7 3 1 61 7 3 1 61 CONCENTRATE ANTIFREEZE 15 C 5 F 2 2 0 48 2 2 0 48 QUANTITY DEPENDING ON 4 20 C 4 F 2 6 0 57 2 6 0 57 TEMPERATURE 35 C 31 F 3 65 0 80...

Страница 8: ...I P COMPLETE CAR CHASSIS AND BODY MAINTENANCE TECHNICAL DATA INSPECTION AND ADJUSTMENT Axles and suspensions 00 5 1 0 II a PA3335oooos woo MARCH 1988...

Страница 9: ...Gearbox differential casing GEARBOX CUTER LINKAGE 13 3 Disassembly 13 3 Checks and inspections 13 3 Assembly 13 4 SERVICE DATA AND SPECIFICATIONS 13 5 Technical data 13 5 General specifications 13 6 I...

Страница 10: ...ug 6 Speedometer sensor 7 Spring ring 8 Dowel 9 Rear caver 10 Valve 11 Plug 12 Plate 13 Pin 14 Flexible support 15 Rear support 16 Spacer 13 2 A 1 9 2 4 kg m 17 Flexible bush 18 Oil seal ring 19 Brack...

Страница 11: ...w 2 Loosen and remove the nut and the screw securing the gearbox lever to the flexible bushing on the rear support then remove the spacer 0 PA3335OOOO S WOO 3 Extract the bushing with a press and plat...

Страница 12: ...lever and the main selector cod and to th spacer securing the gearbox lever fork to the fle xible bushing on the rear sup port 2 Go on to fit all the gearbox ou ter linkage following the disas sembly...

Страница 13: ...551 1 12 707 Speed a1 f OOO rp nl Kmlh 8 010 13 506 19 029 24 514 29 479 8 145 14 Geafbi rliiemttial overall ratio Spez d at 1 000 r p m Kmlh 1 11 629 9 081 4 6 897 15 311 1 4 895 21 573 4 3 800 27 79...

Страница 14: ...Seal ring of differential shah Seal lip and work seat on shaft Outer surface of Seal rings Oute r races of drfferentral casmg and prnron 3 Mating surfaces of Ring nut securing bearing to differential...

Страница 15: ...t GREASE SEALANTS AND SURFACE FIXING AGENTS Application Lower screws sec uring differential carriers to gearbox casing Screws securing forks to speed selector rods N B For surface cleaning use Inner s...

Страница 16: ...q 2 End play between fork and synchronising unit sleeves Clearance 0 250 4 0 375 9 8 lC i 1 5 1O 2 Item Measuring unit M dm Dummy pinion Original bearings being used again Replacement bearings new 3 6...

Страница 17: ...specificaticns Inspection and adjustment 21 2 Tightening torques 0 TROUBLE DIAGNOSIS AND 21 2 CORRECTIONS 21 2 SPECIAL SERVICE TOOLS Refer to Group 00 Chassis and Body Maintenance for l Checking Susp...

Страница 18: ...310 12 205 333 13 11 Stiffness N mm kg mm Ib in 21 6 2 2 123 2 24 5 2 5 Type SPICA BOGE HYDRAULIC Piston rod diameter mm in I 20 0 787 Stroke Alfa Romeo Part No mm in 196 7 716 1 187 7 362 2 185 7 28...

Страница 19: ...ve Servobrake C l Vacuum system IFront disc brake Rear drum brake PARKING BRAKE Control lever Control tables SERVICE DATA AND SPECIFICATIONS 22 2 Technical data 22 2 General specifications Inspection...

Страница 20: ...s brake pads and discs Brake pedals Colours Discs LIGHT BLUE FRENDO BLACK FERODO Pad nominal tickness Y mm in 1 5 16 5 1S External diameter mm in 239 Nominal thickness C mm in 12 7 On2 0 5 oo 22 w 5 0...

Страница 21: ...CTION AND ADJUSTMENT FRONT BRAKES Dimensions for brake disc grinding single or ventilated single ventilated 1 Circumferential 2 Radial Brake disc thickness Unit mm in Thickness Brake disc Single Cmtn...

Страница 22: ...VEL Diametro nominale tamburo Number of notches free on the toothed part 9 8 before the wheels lock Vehicle at nominal height one passenger and full petrol tank Piston of brake pressure propor tioning...

Страница 23: ...PENSION SERVICE DATA AND ac F SPEC FICATIONS Technical data 23 Z 25 2 SPECIAL SERVICE TOOLS P 3335oooos woo TROUBLE DIAGNOSIS AND CORRECTIONS I Refer to Group 00 Chassis and Body Maintenance for l Che...

Страница 24: ...orbers only INSPECTION AND ADJUSTMENT DATA OF SHCiCK ABSORBER SETTING El3 7 ruI ZIZI d 5 0x4 63 dA3 TD F e a t u r e s TYPE SPICA BOGE SPICA SPICA Alfa Romeo part No 549137 549130 549142 549141 l Comp...

Страница 25: ...ral specifications Inspection and adjustment TIRE REPLACEMENT Tightening torques Technical data 28 2 CHECKING WHEEL CONDITIONS SERVICE DATA AND SPECIFICATIONS 28 2 Refer to WORKSHOP MANUAL 33 VOLUME I...

Страница 26: ...peed riding SR rating Up to l80 Km h 112 m p h T rating Up to 190 Kmlh 118 m p h H rating Up to 210 Kmlh 130 m p h 1 Inflating pressure measured with cold tires In particularly heavy operating conditi...

Страница 27: ...BODY CONSTRUCTION Identification codes BODY SEALING Lifting points BODY ALIGNMENT iVheel alignment 49 2 CAUTIONS FOR THE OPERATORS Refer to WORKSHOP MANUAL Alfa VOLUME 1 and VOLUME II Groupi 49 l A33...

Страница 28: ...g part are provided the data relevant to geometry of both front and rear susoensions For anv further information refer to the soecific Grouos _ Wheel alignment is measured with car under nominal heigh...

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