Alfa Laval MMPX 303SGP-11 Скачать руководство пользователя страница 49

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Movil:959440045

5 Service Instructions

5.2 Maintenance Logs

5.2.4

MS - Major Service

Name of plant:

Local identification:

Separator:

MMPX 303SGP-11

Manufacture No./Year:

Total running hours:

Product No.:

881099-01-04

Date:

Signature:

Renew all parts included in the Intermediate and Major Service kits and do the following
activities.

Main component and activity

Part

Page

Notes

Inlet and outlet, frame

Clean and inspect

Threads of inlet pipe

Paring disc

Housings and frame hood

Separator bowl

Clean and inspect

Bowl hood

Top disc

Bowl discs

Distributor

–

Nozzles in bowl body

Sliding bowl bottom

Discharge mechanism

Threads on bowl hood and
bowl body

Bowl spindle cone and bowl
body nave

Check

Height of paring disc

Disc stack pressure

Galling of guide surface

Corrosion, erosion, cracks

51 - 53

www.fdm.com.pe

Содержание MMPX 303SGP-11

Страница 1: ...ventas fdm com pe fdmsac gmail com Movil 959440045 A L F A L A V A L S E P A R A T I O N MMPX 303SGP 11 Separator Manual Product No 881099 01 04 Book No 1270065 02 V2 www fdm com pe...

Страница 2: ...S 147 80 Tumba Sweden Telephone 46 8 53 06 50 00 Telefax 46 8 53 06 50 29 Printed in Sweden 97 03 Alfa Laval Separation AB 1997 This publication or any part thereof may not be reproduced or transmitt...

Страница 3: ...outine 34 5 Service Instructions 41 5 1 Periodic maintenance 42 5 2 Maintenance Logs 45 5 3 Check points at Intermediate Service 51 5 4 Check points at Major Service 63 5 5 3 year service 65 5 6 Lifti...

Страница 4: ...edure 126 7 2 MMPX mechanical function 126 7 3 Purification and clarification faults 132 7 4 Purification faults 134 7 5 Clarification faults 136 8 Technical Reference 137 8 1 Technical data 138 8 2 C...

Страница 5: ...lation operation service and maintenance Not following the instructions can result in serious accidents In order to make the information clear only foreseeable conditions have been considered No warni...

Страница 6: ...ventas fdm com pe fdmsac gmail com Movil 959440045 6 www fdm com pe...

Страница 7: ...refully all the instructions in the system documentation In addition to this separator manual a Spare Parts Catalogue SPC is supplied This separator manual consists of Safety Instructions Pay special...

Страница 8: ...tling and assembly of the separator for service and repair Trouble tracing Refer to this chapter if the separator functions abnormally If the separator has been installed as part of a processing syste...

Страница 9: ...ype of liquid rotational speed temperature density etc and must not be used for any other purpose Incorrect operation and maintenance can result in unbalance due to build up of sediment reduction of m...

Страница 10: ...tion If incorrect vital rotating parts could unscrew Check that the gear ratio is correct for power frequency used If incorrect subsequent overspeed may result in a serious break down Welding or heati...

Страница 11: ...standstill before starting any dismantling work To avoid accidental start switch off and lock power supply before starting any dismantling work Assemble the machine completely before start All covers...

Страница 12: ...low lifting instructions Do not work under a hanging load Noise hazards Use ear protection in noisy environments CAUTION Burn hazards Lubrication oil and various machine surfaces can be hot and cause...

Страница 13: ...icates a situation which if not avoided could result in fatal injury or fatal damage to health WARNING Type of hazard This type of safety instruction indicates a situation which if not avoided could r...

Страница 14: ...ventas fdm com pe fdmsac gmail com Movil 959440045 2 Safety Instructions 14 www fdm com pe...

Страница 15: ...uencing the separation result 17 3 1 2 Purification 20 3 1 3 Clarification optional 22 3 2 Design and function 24 3 2 1 Application 24 3 2 2 Design 25 3 2 3 Outline of function 25 3 2 4 Separating fun...

Страница 16: ...achieved in a settling tank having outlets arranged according to the difference in density of the liquids Heavier particles in the liquid mixture will settle and form a sediment layer on the tank bot...

Страница 17: ...e influences oil viscosity and density and should be kept constant throughout the separation Viscosity Low viscosity facilitates separation Viscosity can be reduced by heating Density difference The g...

Страница 18: ...The throughput sets the time allowed for the separation of water and sediment from the oil A better separation result can often be achieved by reducing the throughput i e by increasing the settling t...

Страница 19: ...ventas fdm com pe fdmsac gmail com Movil 959440045 19 3 Separator Basics 3 1 Basic principles of separation www fdm com pe...

Страница 20: ...eparation 3 Separator Basics 20 3 1 2 Purification Centrifugal force Bowl parts Process liquid D1 Diameter of inner outlet Heavy liquid phase D2 Hole diameter of gravity disc Light liquid phase D3 Dia...

Страница 21: ...action of the centrifugal force The heavy phase and any sediment move along the underside of the bowl discs towards the periphery of the bowl where the sediment accumulates The heavy phase proceeds al...

Страница 22: ...com pe fdmsac gmail com Movil 959440045 3 1 Basic principles of separation 3 Separator Basics 22 3 1 3 Clarification optional Centrifugal force Process liquid Bowl parts Sediment solids G0503711 www...

Страница 23: ...ocess liquid flows through the centre of the distributor The liquid flows up and is divided among the interspaces between the bowl discs where the sediment is separated from the liquid by action of th...

Страница 24: ...ty 30 380 cSt 50 C Lubricating oil of R O type detergent or steam turbine The separator can be operated either as a purifier or as a clarifier When operated as a purifier the separator discharges the...

Страница 25: ...rough the inlet 201 The oil is cleaned in the bowl and leaves the separator through the outlet 220 via a paring chamber Impurities heavier than the oil are collected in the sludge space at the bowl pe...

Страница 26: ...is pumped by the paring disc F and leaves the bowl through the outlet 220 Separated sludge and water move towards the bowl periphery In purification separated water rises along the outside of the disc...

Страница 27: ...the interface X moves inwards to a new position Y increasing the water volume in the sludge space When the sludge discharge takes place sludge and water alone are discharged Sludge discharge occurs w...

Страница 28: ...losing water underneath The sliding bowl bottom is operated hydraulically by means of operating water supplied to the discharge mechanism from an external freshwater line Opening water is supplied dir...

Страница 29: ...echanism Water is drained off through nozzles Y in the bowl body The sliding bowl bottom is rapidly pressed downwards by the force from the liquid in the bowl opening the sludge ports Bowl closing Aft...

Страница 30: ...hich also serves as a level indicator Two identical ring shaped rubber buffers b2 support the top bearing housing The buffers are held in place by a buffer holder and form channels through which the r...

Страница 31: ...ntas fdm com pe fdmsac gmail com Movil 959440045 31 3 Separator Basics 3 2 Design and function 3 2 7 Sensors and indicators Sight glass The sight glass shows the oil level in the oil sump www fdm com...

Страница 32: ...et Renewal of seals in bowl and inlet outlet Major Service MS Overhaul of the complete separator including bottom part and activities included in an Intermediate Service Renewal of seals and bearings...

Страница 33: ...ntents 4 1 Operating routine 34 4 1 1 Before first start 34 4 1 2 Selection of gravity disc 34 4 1 3 Start after a service 35 4 1 4 Before normal start 35 4 1 5 Starting and running up procedure 37 4...

Страница 34: ...Before first start the following shall be checked 1 Ensure the machine is installed correctly and that feed lines and drains have been flushed clean 2 Fill oil in the oil sump Fill up to the middle of...

Страница 35: ...he nomogram is based on the properties of fresh water in the oil For operating the separator as a clarifier the diameter of the disc should be 40 mm 4 1 3 Start after a service Pay special attention t...

Страница 36: ...ection of rotation of the motor and bowl corresponds to the sign on the frame Remove the safety device A see illustration Look through the slot in the frame hood and make a quick start and stop Correc...

Страница 37: ...ns occur for short periods during the starting cycle when the separator passes through its critical speeds This is normal and passes over without danger Try to learn the vibration characteristics of t...

Страница 38: ...flows out through the water outlet c Start the oil feed slowly to avoid breaking the water seal Then fill the bowl as quickly as possible 7 For clarification a Start the oil feed with full flow Fill...

Страница 39: ...is feed 3 Stop the separator 4 Wait until the separator has come to a complete standstill 13 15 minutes Remove the safety device and look through the slot in the frame hood to see the movement of the...

Страница 40: ...filled during the run down to minimize the excessive vibration Evacuate the room The separator may be hazardous when passing its critical speeds during the run down DANGER Disintegration hazards Neve...

Страница 41: ...harge mechanism 55 5 3 5 Bowl hood and sliding bowl bottom 56 5 3 6 Spindle top cone and bowl body nave 58 5 3 7 Threads of inlet pipe paring disc 59 5 3 8 Threads on bowl hood and bowl body 60 5 3 9...

Страница 42: ...at must be done Daily checks consist of simple check points to carry out for detecting abnormal operating conditions Oil change interval is 1500 hours If the total number of operating hours is less th...

Страница 43: ...rame feet The rubber feet get harder with increased use and age Other Check and prelubricate spindle bearings of separators which have been out of service for 6 months or longer See also 5 10 2 Before...

Страница 44: ...in the service kit while assembling the separator as described in chapter 6 Dismantling Assembly on page 79 The assembly instructions have references to check points which should be carried out during...

Страница 45: ...s should be carried out daily Main component and activity Part Page Notes Inlet and outlet Check for leakage Connecting housing 36 Separator bowl Check for vibration and noise 37 Belt transmission Che...

Страница 46: ...an be extended from the normal 1500 hours to 2000 hours When the separator is run for short periods the lubricating oil must be changed every 12 months even if the total number of operating hours is l...

Страница 47: ...ain component and activity Part Page Notes Inlet and outlet frame Clean and inspect Threads of inlet pipe 59 Paring disc 59 Housings and frame hood Separator bowl Clean and inspect Bowl hood 60 Top di...

Страница 48: ...s 5 Service Instructions 48 Electrical motor Lubrication if nipples are fitted See sign on motor Signs and labels on separator Check attachment and legibility Safety label on hood 164 Other plates and...

Страница 49: ...the following activities Main component and activity Part Page Notes Inlet and outlet frame Clean and inspect Threads of inlet pipe 59 Paring disc 59 Housings and frame hood Separator bowl Clean and...

Страница 50: ...spindle 99 Ball bearing housing indentations 99 Check Radial wobble of bowl spindle 64 Oil sump Clean Oil sump 71 Change Oil 71 Clean and inspect Oil filling device 121 Friction coupling Clean and in...

Страница 51: ...argest depth of a corrosion damage exceeds 1 0 mm or if cracks have been found Do not continue to use the separator until it has been inspected and given clearance for operation by Alfa Laval Cracks o...

Страница 52: ...Inspect closely for all types of damage by corrosion and record these observations carefully Polish dark coloured spots and other corrosion marks with a fine grain emery cloth This may prevent further...

Страница 53: ...using photographs plaster impressions or hammered in lead Erosion is characterised by Burnished traces in the material Dents and pits having a granular and shiny surface Parts of the bowl particularl...

Страница 54: ...terials The combination of an aggressive environment and cyclic stresses will speed up the formation of cracks Keeping the machine and its parts clean and free from deposits will help to prevent corro...

Страница 55: ...Pay special attention to important surfaces 1 2 3 and 4 If necessary polish with steel wool Apply a thin layer of Molykote D321R spray on all sliding surfaces and polish firmly The seal rings should b...

Страница 56: ...hood seal ring at each Intermediate Service IS if the old ring is damaged or indented more than 0 5 mm Fit a new ring as follows Press the ring into the groove with a straight board 1 x 4 placed acros...

Страница 57: ...Check the sealing edge a of the sliding bowl bottom If damaged through corrosion or erosion or in other ways it can be rectified by turning in a lathe Minimum permissible height of sealing edge 4 5 m...

Страница 58: ...to vibrate while running Corrosion may cause the bowl to stick firmly to the spindle cone and cause difficulties during the next dismantling Remove any impact marks using a scraper and or a whetstone...

Страница 59: ...n prevent correct tightening of the inlet pipe and cause the paring disc to scrape against the top disc even though the height adjustment of the paring disc has been made correctly 1 Examine the threa...

Страница 60: ...Alfa Laval representative Wear If thread wear is observed mark the bowl body at the new position by punching a new alignment mark If the mark on the bowl hood passes the mark on the bowl body by more...

Страница 61: ...sed by impact Clean the threads contact and guide surfaces with a suitable degreasing agent If damage is found rectify by using a whetstone or fine emery cloth Recommended grain size 240 If the damage...

Страница 62: ...stance until the marks are in line with each other an extra disc must be added to the top of the disc stack beneath the top disc 3 If one or more discs have been added re check the disc stack pressure...

Страница 63: ...the distance according to the illustration above Adjust the distance by adding or removing height adjusting rings 7 3 Fit the connecting housing 5 and the inlet outlet housing Tighten the nut with 30...

Страница 64: ...a support and fasten it in position as illustrated 2 Remove the water tank from the frame bottom part for access to the flat belt Use the flat belt to turn the spindle 3 Permissible radial wobble max...

Страница 65: ...e 5 5 3 year service Exchange of frame feet See 6 7 1 Mounting of new frame feet on page 123 Friction coupling Exchange of ball bearings see 6 3 Friction coupling on page 110 Frame intermediate part R...

Страница 66: ...e distributor 2 Disconnect the motor cables 3 Tighten the frame hood 4 Fit the lifting eyes The two eyebolts must be fitted in the holes nearest to the electric motor 5 Use two endless slings to lift...

Страница 67: ...nly the two special lifting eyes M12 for lifting the machine They are to be screwed into the special threaded holes Other holes are not dimensioned for lifting the machine A falling separator can caus...

Страница 68: ...ve that these motors are sealed and normally they are not A water jet played on these motors will produce an internal vacuum which will suck the water between the metal to metal contact surfaces into...

Страница 69: ...submerged for a long time Fuel oil sludge mainly consists of complex organic substances such as asphaltenes The most important property of a cleaning liquid for the removal of fuel oil sludge is the...

Страница 70: ...to the surfaces during cleaning 1 Remove the bowl discs from the distributor and lay them down one by one in the cleaning agent 2 Let the discs remain in the cleaning agent until the deposits have be...

Страница 71: ...he cover and the water tank Note that the tank must be lowered past spindle end A before it can be withdrawn B 2 Place a collecting vessel under the drain hole 3 Pull out A the oil filling device and...

Страница 72: ...above middle of the sight glass Information on volume see 8 1 Technical data on page 138 7 Push in the oil filling device 8 Fit the water tank and the cover CAUTION Burn hazards The lubricating oil a...

Страница 73: ...ise indicate that something is wrong Stop the separator and identify the cause Use vibration analysis equipment to periodically check and record the level of vibration The level of vibration of the se...

Страница 74: ...Dismantling Remove the bearing from its seat by using a puller If possible let the puller engage the inner ring then remove the bearing with a steady force until the bearing bore completely clears th...

Страница 75: ...ndling the bearings To facilitate assembly and also reduce the risk of damage first clean and then lightly smear the bearing seating on shaft spindle or alternatively in housing with a thin oil When a...

Страница 76: ...ter the bearing Make sure the bearing is assembled at a right angle to the shaft spindle If necessary use a driving on sleeve that abuts the ring which is to be assembled with an interference fit othe...

Страница 77: ...wiped and protected against dust and dirt If the separator has been shut down for more than 3 months but less than 12 months an Intermediate Service IS has to be made before the separator is put into...

Страница 78: ...ventas fdm com pe fdmsac gmail com Movil 959440045 78 www fdm com pe...

Страница 79: ...frame 99 6 2 1 Bowl spindle and frame dismantling 99 6 2 2 Bowl spindle and frame assembly 104 6 3 Friction coupling 110 6 3 1 Friction coupling dismantling 111 6 3 2 Friction coupling assembly 113 6...

Страница 80: ...al tools needed for dismantling but not included in the tool kit are shown here For bowl and bowl spindle 1 Screw driver 2 Torque wrench 50 Nm with socket 16 mm 3 Pliers for internal snap ring 4 Ball...

Страница 81: ...g ring 8 Frame hood 9 Lock ring 10 Heavy phase cover 11 Gravity disc Clarifier disc 12 Leader cone 13 Paring chamber cover The connecting housing is removed from the frame hood top at paring disc adju...

Страница 82: ...om Movil 959440045 82 14 Inlet pipe 15 Bowl hood 16 Top disc 17 Bowl discs 18 Wing insert 19 Bowl discs 20 Distributor 21 Sliding bowl bottom IS Intermediate service kit MS Major service kit Left hand...

Страница 83: ...om Movil 959440045 83 22 Cap nut 23 Upper distributing ring 24 Valve plug 25 Operating slide 26 Lower distributing ring 27 Bowl body 28 Nozzle IS Intermediate service kit MS Major service kit Left han...

Страница 84: ...ibreboard or a suitable pallet 1 Remove safety device 1 and look through the slot in the frame hood to see if the bowl still rotates The bowl parts can remain very hot for a considerable time after th...

Страница 85: ...off heavy phase cover 10 gravity disc clarifier disc 11 and leader cone 12 6 Carefully prise loose paring chamber cover 13 by using a screwdriver Lift off the paring chamber cover 7 Lift out inlet pip...

Страница 86: ...ol and screw down the central screw b until it stops Compress the disc stack by tightening the nut c firmly 9 Unscrew bowl hood 15 clockwise by using a tin hammer Left hand thread 10 Lift off the bowl...

Страница 87: ...inst a firm base This will facilitate loosening of the top disc 12 Lift out sliding bowl bottom 21 using the special tool Ease the sliding bowl bottom off with the central screw of the tool If necessa...

Страница 88: ...e central screw of the tool If necessary knock on the handle 19 Soak and clean all parts thoroughly in suitable cleaning agent see 5 7 1 Cleaning agents on page 69 20 Clean nozzles 28 in bowl body 27...

Страница 89: ...bowl assembly Make sure that the following check points are carried out before and during assembly of the separator bowl Corrosion Erosion Cracks Bowl spindle cone and bowl body nave Threads on bowl h...

Страница 90: ...ting ring 24 Valve plug 25 Operating slide 26 Lower distributing ring 27 Bowl body 28 Nozzle IS Intermediate service kit MS Major service kit Left hand thread NOTE Be sure bowl parts are not interchan...

Страница 91: ...6 Top disc 17 Bowl discs 18 Wing insert 19 Bowl discs 20 Distributor 21 Sliding bowl bottom IS Intermediate service kit MS Major service kit Left hand thread NOTE Be sure bowl parts are not interchang...

Страница 92: ...9 Lock ring 10 Heavy phase cover 11 Gravity disc Clarifier disc 12 Leader cone 13 Paring chamber cover The connecting housing is removed from the frame hood top at paring disc adjustment Major Service...

Страница 93: ...dy 27 on the spindle Avoid damaging the spindle cone Attach the special lifting tool to the bowl body nave Screw down the central screw of the tool then lower the bowl body until the screw rests on th...

Страница 94: ...e e and groove f respectively 7 Screw cap nut 22 counter clockwise onto the spindle Tighten firmly Left hand thread 8 Fit sliding bowl bottom 21 Make sure that the square seal ring lies concentrically...

Страница 95: ...istributor fit properly into the holes of the top disc 10 Fit the disc stack assembly in the bowl body Make sure that the cuts in the wings on the underside of the distributor fit properly in the corr...

Страница 96: ...ammer Strike the spanner handle until the bowl hood lies tightly against the bowl body In a new bowl the assembly marks now will be in line with each other See also 5 3 8 Threads on bowl hood and bowl...

Страница 97: ...chamber cover 13 by pressing it down gently 16 Assemble leader cone 12 gravity disc clarifier disc 11 and heavy phase cover 10 17 Fit lock ring 9 Apply a thin layer of Molykote Paste 1000 to the thre...

Страница 98: ...the bowl by means of the flat belt If the bowl does not rotate freely or a scraping noise is heard incorrect bowl assembly or incorrect height adjustment of the paring disc can be the cause 20 Make s...

Страница 99: ...r if the separator vibrates while running see Check point 5 4 2 Radial wobble of bowl spindle on page 64 MS Parts to be renewed at Major Service 1 Lip seal ring 2 Screen 3 Gasket 4 Frame top part 5 De...

Страница 100: ...er screws 2 Remove the water tank 3 Remove the flat belt 4 Remove the screws and lift off frame top part 4 Lip seal ring 1 must be removed in the case of Major Service or if found damaged 5 Clean the...

Страница 101: ...fer 10 7 Screw the cap nut counter clockwise left hand thread onto the spindle top to protect the top and bore Lift out spindle assembly 11 rubber buffer 10 and O ring 20 Remove snap ring 14 by using...

Страница 102: ...n damaged 9 Remove the belt pulley 17 10 Lubricate the mounting dismantling tool Fit the mounting dismantling tool and screw it down as far as it will go 1 Use a long spanner 450 650 mm to press the b...

Страница 103: ...n any service kit but must be ordered separately 14 Remove the screen 2 from the frame top part 4 Discard the gasket 3 This gasket is not included in any service kit but must be ordered separately 15...

Страница 104: ...eflector ring 6 Top bearing cover 7 Gasket 8 Fan 9 Buffer holder 10 Rubber buffer 11 Bowl spindle 12 Ball bearing holder 13 Ball bearing 14 Snap ring 15 Ball bearing 16 Oil pump 17 Belt pulley 18 Pump...

Страница 105: ...it a new O ring 22 and assemble the frame intermediate part 21 Use a torque wrench and tighten the screws lightly crosswise at first Then tighten all around to 45 Nm Secure the screws with Loctite 242...

Страница 106: ...unting tool from the tool kit 4 Fit oil pump 16 and belt pulley 17 Make sure that the recess in the belt pulley fits over the guide pin in the oil pump Heat the belt pulley in a heating cabinet to 250...

Страница 107: ...bearing holder 12 and secure it with snap ring 14 Fit O ring 20 and rubber buffer 19 Lower spindle assembly 11 carefully into the separator intermediate frame NOTE Do not fit the pump sleeve until th...

Страница 108: ...the lugs in the fan enter the recesses in the bowl spindle Before tightening make sure that there is some play a between top bearing cover 6 and the frame The play will disappear when the screws are t...

Страница 109: ...the screws of the top frame using a torque wrench width across flats 16 mm Tighten the screws slightly crosswise at first Then tighten all around to 45 Nm Secure the screws with Loctite 242 11 Fit and...

Страница 110: ...laced with new ones or be thoroughly cleaned from grease DANGER Entrapment hazards Make sure that rotating parts have come to a complete standstill before starting any dismantling work G0372121 1 Snap...

Страница 111: ...4 Remove the flat belt 5 Remove the electric motor complete with the friction coupling and motor adapter Weight of motor including adapter and friction coupling is not more than 20 kg 6 Remove snap ri...

Страница 112: ...e off the coupling 9 Remove snap rings 1 and 2 and drive off coupling hub 6 Turn the coupling i e belt pulley 5 with bearings 3 the other way round and drive off the ball bearings and washer by using...

Страница 113: ...of ball bearings 3 Knock down the bearings carefully do not forget washer 4 by using the tube which must rest on the outer race of the bearing The new bearings must not be heated as they are packed wi...

Страница 114: ...n coupling onto the shaft 5 Fit the screw 12 with the washer 11 and spring washer 10 to secure the friction coupling Assembly of friction elements 6 Fit new friction elements 7 cover 8 and snap ring 9...

Страница 115: ...adapter and friction coupling in position Also lubricate the threads of the belt tightener with Molykote 1000 paste or similar 8 Fit and tighten the flat belt see 6 4 1 Belt replacement and tightenin...

Страница 116: ...he retightening has been done after approximately 24 hours of operation 6 4 1 Belt replacement and tightening If only tightening of flat belt should be done only steps 3 and 7 11 have to be performed...

Страница 117: ...re it can be withdrawn B 2 Check that the belt tightener is in backward position 3 Loosen but do not remove the motor adapter screws NOTE Pay attention to the air gap A between the cup springs and the...

Страница 118: ...that there is a sufficient film of Molykote 1000 Paste or an equivalent lubricating paste between the adapter and the frame surface Lower the motor after checking Fit the motor adapter screws but do...

Страница 119: ...shaft 1 further until the threaded sleeve 2 and dog 3 are disengaged Shake the motor by hand several times during this operation in order to overcome the friction between the motor adapter and the fra...

Страница 120: ...roceed to step 13 13 Fit the water tank and cover 14 The separator may now be started NOTE If the springs 4 are not decompressed they will loose their tension and correct tightening of belt will be im...

Страница 121: ...ss 7 with a degreasing agent 2 Fit the new plate on the outside of the sight glass The plate is self adhesive 3 Mark the position of the plate relative to the recess in sleeve 1 Assemble the oil filli...

Страница 122: ...k that the pipes are not defective Replace if necessary If the parts fitted on the cover have been removed it is necessary to fit the parts properly together at assembly Seal the drain pipe and water...

Страница 123: ...ng the separator Follow 5 6 Lifting instructions on page 66 1 Loosen the foundation bolts and lift the separator 2 Remove the existing frame feet 3 Mount the new feet 4 Place the separator in its orig...

Страница 124: ...ventas fdm com pe fdmsac gmail com Movil 959440045 124 www fdm com pe...

Страница 125: ...ed too high 130 7 2 10 Speed too low 131 7 2 11 Water in oil sump 131 7 3 Purification and clarification faults132 7 3 1 Liquid flows through bowl casing drain and or sludge outlet 132 7 3 2 Bowl open...

Страница 126: ...still is not solved contact your Alfa Laval representative 7 2 MMPX mechanical function 7 2 1 The separator does not start 7 2 2 Start up time too long 7 2 3 Starting power too low See 7 2 2 Possible...

Страница 127: ...ower too high Possible cause Action Motor failure Repair the motor 50 Hz pulley running on 60 Hz power supply After immediate stop install correct pulley Height position of paring disc incorrect Check...

Страница 128: ...or cleaning incorrect assembly too few discs insufficiently tightened bowl hood bowl assembled with parts from other separators Incorrectly tightened bowl hood involves fatal danger Height adjustment...

Страница 129: ...er discharge a vibrating separator Possible cause Action Uneven sludge deposits in sludge space See 7 4 Purification faults and 7 5 Clarification faults Bearing damaged or worn Fit new bearings Vibrat...

Страница 130: ...o low Read oil level and add oil if necessary Height adjustment of paring disc is incorrect Check and adjust Top and or bottom bearing damaged or worn Fit new bearings Possible cause Action Incorrect...

Страница 131: ...ion too loose Tighten the belt Motor failure motor bearings Repair the motor Bearing overheated damaged or worn Fit new bearings Incorrect transmission 60 Hz pulley running on 50 Hz power supply Make...

Страница 132: ...ter pressure Straighten the hose Clean the strainer Check the water pressure Seal ring on gravity disc clarifier disc defective Fit a new seal ring Seal ring in sliding bowl bottom defective Install a...

Страница 133: ...sleeve Valve plugs defective Install new valve plugs Sludge deposits on operating slide Clean the operating slide Valve for operating water not closing properly Can result in repeated discharges Open...

Страница 134: ...pace in bowl is filled with sludge Clean the bowl and shorten time between discharges Disc stack clogged Clean the bowl discs Inlet clogged Clean Bowl speed too low See 7 2 10 Speed too low on page 13...

Страница 135: ...losed Open the valve s and adjust the back pressure to normal value Sealing water volume too small Check water supply Disc stack clogged Clean the bowl discs Seal ring on gravity disc clarifier disc d...

Страница 136: ...b Readjust time between discharges c Re assemble and operate the separator as a purifier Sludge space in bowl filled with sludge Clean the bowl and shorten time between discharges Disc stack clogged C...

Страница 137: ...n chart 147 8 5 2 Alfa Laval lubricating oil groups 148 8 5 3 Recommended lubricants 150 8 5 4 Recommended lubricating oils 152 8 5 5 Recommended oil brands 153 8 6 Drawings 156 8 6 1 Basic size drawi...

Страница 138: ...ty Maximum 1 7 m3 h Rated capacity1 1700 litres hour Maximum density feed sediment 1100 kg m3 2631 kg m3 Operating liquid Max density 1000 kg m3 Min pressure 150 kPa See also 8 4 Water quality on page...

Страница 139: ...ge volume 1 litre nominal fixed Discharge interval minimum 2 minutes Required water quality See 8 4 Water quality on page 146 Lubrication See 8 5 Lubricants on page 147 Lubricating oil volume 0 5 litr...

Страница 140: ...iscs stainless steel Other bowl parts brass Oil paring disc brass Other inlet and outlet parts stainless steel brass cast iron 1 An epoxy enamel NOTE The separator is a component operating in an integ...

Страница 141: ...w 5 5 litres minute Pressure 150 600 kPa 220 Outlet for light phase oil Counterpressure Maximum 360 kPa 221 Outlet for heavy phase water No counterpressure 222 Outlet for solid phase The outlet after...

Страница 142: ...eous flow 0 9 litre per minute Quality requirements See 8 4 Water quality on page 146 Pressure 150 600 kPa Consumption 0 9 litre per discharge 377 Outlet for operating liquid open 462 Drain of frame t...

Страница 143: ...still Ready for start means The machine is assembled correctly All connections are installed according to Connection List Interconnection Diagram and Interface Description Start means The power to th...

Страница 144: ...ped in a way that is described in EN 418 8 3 3 Component description and signal processing Separator motor 701 The separator is equipped with a 3 phase DOL direct on line started motor The separator c...

Страница 145: ...ntas fdm com pe fdmsac gmail com Movil 959440045 145 Function graph and running limitations A Stand still B Starting mode C Running mode D Stop mode E Safety stop mode A B C D E G0543211 www fdm com p...

Страница 146: ...can build up if the water is hard corresponds to 10 dH or 12 5 E Increased operating temperature accelerates the chalk built ups 3 Chloride content 100 ppm NaCl equivalent to 60mg Cl l Chloride ions c...

Страница 147: ...icating oil 4 Bowl Some of the guide surfaces sliding contact surfaces and lock ring joint Pressure loaded surfaces Threads of cap nut Screw head joints Tools Pastes as specified in 8 5 3 Recommended...

Страница 148: ...to avoid mixing of different types of oil Even a few drops of motor oil mixed into a synthetic oil may result in severe foaming Any presence of black deposits in a mineral type oil is an indication th...

Страница 149: ...brands and other lubricants than recommended is done on the exclusive responsibility of the user or oil supplier Applying handling and storing of lubricants Always be sure to follow lubricant manufact...

Страница 150: ...or 805 K varnish 901 Gleitmo Paste G rapid 537086 04 All pressure loaded surfaces Dow Corning Molykotepaste1000 sprayD321 R varnishD321 R 537086 02 535586 01 535586 02 Rocol Antiscuffing paste ASP Kl...

Страница 151: ...2 Energrease LS2 Castrol Spheerol SW2 EP Spheerol EPL2 Chevron Duralith grease EP2 Exxon Beacon EP2 Mobil Mobilith SHC 460 Mobilux EP2 Gulf Gulflex MP2 Q8 Rembrandt EP2 Shell Cailithia EP Grease T2 Al...

Страница 152: ...for short periods lubricating oil must be changed every 12 months even if the total number of operating hours is less than stated in the recommendations above Check and prelubricate spindle bearings...

Страница 153: ...4 2 According to ISO 2909 Manufacturer Designation Alfa Laval 546098 80 20 litres 546098 81 4 litres 546098 82 208 litres 546098 83 1 litre BP Bartran 150 Castrol Alpha ZN 150 Esso Exxon Statoil Teres...

Страница 154: ...30 1 According to ISO 3448 3104 2 According to ISO 2909 Manufacturer Designation Alfa Laval 542690 80 20 litres 542690 81 4 litres 542690 82 208 litres 542690 83 1 litre BP Enersyn HTX 220 Castrol Alp...

Страница 155: ...ventas fdm com pe fdmsac gmail com Movil 959440045 155 www fdm com pe...

Страница 156: ...il com Movil 959440045 156 8 6 Drawings 8 6 1 Basic size drawing Alfa Laval ref 557494 Connections 201 and 220 are turnable Vertical force not exceeding 5 kN foot Horizontal force not exceeding 7 kN f...

Страница 157: ...n Alfa Laval ref 557494 A Maximum horizontal displacement at the inlet outlet connections during operation 20 mm B Maximum vertical displacement at the solid phase outlet connection during operation 1...

Страница 158: ...c gmail com Movil 959440045 158 8 6 3 Dimensions of connections Alfa Laval ref 557494 Data for connections see 8 2 Connection list on page 141 All connections to be installed non loaded and flexible G...

Страница 159: ...ventas fdm com pe fdmsac gmail com Movil 959440045 159 www fdm com pe...

Страница 160: ...DdelB3 feb1983 Standards IEC 34 1 IEC 72 2 Size 90L Type MT90L Weight 16 kg Poles 2 Insulation class F Bearings DE 6305 C3 NDE 6204 C3 Method of cooling IC 41 IEC 34 6 Specification TEFC standard moto...

Страница 161: ...liano Navale RINA USSR Register of Shipping RSU Required classification society must always be specified when ordering Factory test certificate to be enclosed at the delivery Article No kW Speed RPM F...

Страница 162: ...C 72 Size 90L Type MBT 90 LB Weight 16 kg Poles 2 Insulation class F Bearings DE 6205 Z NDE 6205 Z Method of cooling IC 41 IEC 34 6 Specification Totally enclosed three phase motor for marine service...

Страница 163: ...Society NKK Essential Service Required classification society must always be specified when ordering Factory test certificate to be enclosed at the delivery Rated output kW valid for temperature rise...

Страница 164: ...on of rotation bowl Speed motor shaft El current frequency Recommended motor power Max density of feed Max density of sediment Process temperature min max MMPX 303SGP 11 XXXX 881099 01 04 544468 01 54...

Страница 165: ...sive vibration occur stop separator and keep bowl filled with liquid during rundown Out of balance vibration will become worse if bowl is not full Separator must stop rotating before any dismantling w...

Страница 166: ...ventas fdm com pe fdmsac gmail com Movil 959440045 166 8 6 6 Gravity disc nomogram G0074931 Oil density kg m3 at 15 oC Gravity disc hole diameter mm www fdm com pe...

Страница 167: ...the correct gravity disc has a hole diameter of 52 mm Example II in nomogram Reference in graph _ _ _ _ _ _ _ From the graphs broken line the correct gravity disc has a hole diameter of 66 mm Oil den...

Страница 168: ...Storage Specification Upon arrival to the store check all components and keep them 1 Well stored and protected from mechanical damage and theft 2 Dry an protected from rain and humidity 3 Organized in...

Страница 169: ...ter tight The separator must be stored in a dry storage room protected from rain and humidity In a special water resistant box for outdoor storage The separator and its parts have been treated with an...

Страница 170: ...rted separately When lifting a separator it must always be hung securely See details in chapter 5 6 Lifting instructions on page 66 During erection all inlets and outlets to separators and accessories...

Страница 171: ...and operation so that instruments are easily visible Valves and controls must be within convenient reach Pay attention to space requirements for maintenance work work benches dismantled machine parts...

Страница 172: ...r oil changing Specification The oil filling device must not be blocked by floor plate arrangement etc Recommendation It should be possible to place a portable collecting tray under the oil filling de...

Страница 173: ...ws Check that the bolts do not press against the edges of the holes otherwise the elasticity of the mounting of the separator frame will be impeded Fit height adjusting washers required Check that the...

Страница 174: ...ventas fdm com pe fdmsac gmail com Movil 959440045 174 www fdm com pe...

Страница 175: ...ive Alfa Laval Separation AB Separator Manuals dept SKL S 147 80 Tumba Sweden Fax 46 8 53065029 Your name Company Address City Country Product MMPX 303SGP 11 Book No 1270065 02 V2 Date Yes No Is it ea...

Страница 176: ...ventas fdm com pe fdmsac gmail com Movil 959440045 176 www fdm com pe...

Страница 177: ...s page and give it to your local Alfa Laval representative who will advise you of current prices Your local Alfa Laval representative will also be able to help you with information regarding any other...

Страница 178: ...ventas fdm com pe fdmsac gmail com Movil 959440045 178 www fdm com pe...

Страница 179: ...one and bowl body nave 58 Threads of inlet pipe 59 Threads on bowl hood and bowl body 60 Clarification 22 Clarifier 28 Clarifier disc 28 Cleaning 68 Connections Connection list specifications 141 Dime...

Страница 180: ...lume 139 Operation 33 P Periodic maintenance 42 Power consumption 138 Power transmission mechanical Belt drive 30 Bowl spindle 30 Friction coupling 30 Purification 20 Purifier bowl Characteristic part...

Страница 181: ...ventas fdm com pe fdmsac gmail com Movil 959440045 181 W Warning signs 13 Water Water quality specifications 146 www fdm com pe...

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