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SERVICE GUIDE

8540-B 

8549-B1 

8549-C

DESCRIPTION

The major components of the high-pressure pump models in this 

series consist of a(n):

•  air-operated motor
•   lubricant pressure controller (pressurtrol)
•  double-acting reciprocating pump tube.
 
The pressurtrol minimizes material pressure drop that occurs when 

the pump cycles. Refer to 

SER 319800-1.

Pump Assembly

These high-pressure (70:1 ratio) pumps are designed to deliver a 

range of greases [up to NLGT # 3] and operate directly from their 
original container.

Models 8540-B, 8549-B1, and 8549-C

Pump model 8540-B is designed with a pump tube length to ac-

commodate 120-pound (50 kg) containers.

The 8549 series pumps are for 400-pound (180 kg) containers with 

model 8549-B1 including a bung adapter. See Figure 1.

Specifications

Air Motor

Figure 1 

Pump Models  8540-B and 8549 Series

Model 8549-B1 Shown 

Alemite , LLC

167 Roweland Drive, Johnson City, Tennessee 37601 

www .alemite.com

670763

SER  8540-B

Revision (12-14)

High-Pressure Lubricant Pump

Piston Diameter x Stroke

Air Inlet

Max. Air Pressure *

Inches

Centimeters

psi

Bars

3 x 1-5/8

76.2 x 41.3

1/4

NPTF (f)

200

13.8

* With pressurtrol, [100 psi (6.9 Bars) without pressurtrol] For information 

on the air motor, refer to SER 

324400-5

Pump tube

Material Outlet

Max. Material Pressure

Max. Delivery/ Minute  

(Approximate)*

Displacement per 

Cycle

psi

Bars

Ounces

Grams

in 

3

cm

3

3/8

NPTF (f)

7500

517

32

909

0.277

4.54

* For detailed information, refer to 

Figure 4

Pump  

Model

Container Size

Bung 

Adapter

X (X

1

)

y

lbs

kgs

Inches

Cm

Inches Cm

8540-B

120

50

27-3/4

70.5 38-1/8 96.8

8549-B1

37 (35) 94 (89)

47-3/8 120.3

8549-C

400

180

37

94

Содержание 8540-B

Страница 1: ...el 8549 B1 including a bung adapter See Figure 1 Specifications Air Motor Figure 1 Pump Models 8540 B and 8549 Series Model 8549 B1 Shown Alemite LLC 167 Roweland Drive Johnson City Tennessee 37601 ww...

Страница 2: ...SER 8540 B High Pressure Lubricant Pump Figure 2 High Pressure Lubricant Pump Models 8540 B and 8549 Series Exploded View 2...

Страница 3: ...1 328034 7 23 171700 12 Ball 3 16 Dia 1 320971 16 24 317536 Washer Locking 1 320974 15 25 330332 Piston 1 321085 2 337392 Tube 21 25 Long 1 Model 8540 B 321605 21 26 337392 2 Tube 30 42 Long 1 Model 8...

Страница 4: ...sion kit Conversion Kit NOTE In addition to the contents within the kit the existing pump tube must be replaced See Table 2 for the appropriate part number Install the Kit To reassemble the pump with...

Страница 5: ...terial is based on the pressure psi Bars and quantity cfm lpm of air supplied to the motor and the amount of material discharge back pressure to be overcome within the system This chart contains curve...

Страница 6: ...SER 8540 B High Pressure Lubricant Pump 6...

Страница 7: ...od Use an appropriate size punch in the hole of the Rod to prevent rotation See Figure 2 4 Remove Primer Disc 39 from the Rod 5 Push the Rod into the Primer Body Pump Tube Outer Components 6 Rotate th...

Страница 8: ...arding used parts 1 Clean all metal parts in cleaning solvent The solvent should be environmentally safe 2 Inspect all parts for wear and or damage Replace as necessary 3 Inspect Piston 25 closely Use...

Страница 9: ...ainer 15 Install Gasket 31 onto the top of Exten sion 32 IMPORTANT If a primer is used with Loctite 222 the curing time is greatly reduced 16 Screw the Extension with Loctite 222 Gasket end first into...

Страница 10: ...7 with thread sealant into theAngle Body Tighten theAir Connector securely 39 ScrewAdapter 4 with thread sealant intoAir Motor 3 Tighten theAdapter securely 40 Screw Pressurtrol 5 onto theAdapter wit...

Страница 11: ...ombination 5604 2 Moisture Separator 7604 B Regulator and Gauge 5904 2 Lubricator Table 5 Air Line Components Although the air motor is lubricated at the factory the life of the motor can be extended...

Страница 12: ...mbly 3 2 Damaged O Ring 12 2 Replace O Ring 12 Product leakage visible at top of Fol lower Tube 41 1 Initial tightening of Tube 26 to Adapter1 Tighten Tube 26 into Adapter 13 13 not sufficient 2 Initi...

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