8
507 Hydraulic Installation Tool
(HK480)
Alcoa Fastening Systems & Rings
P
REPARATION
FOR
U
SE
NOTE
:
Model 507 tools with a serial numbers 0847
and higher have a deeper pocket in the end of the
piston rod. This allows clearance for the pintail. A
longer jaw follower cap (P/N 122686) is required in
the nose assembly. Cap P/N 104411 is required for
earlier models of the tool.
POWER SOURCE CONNECTIONS
Apply Parker Threadmate
®
, Loctite
®
567, or Slic-Tite
®
to
male pipe threads per manufacturer’s instructions.
1. Screw PULL pressure hose (P/N
104490
), with
coupler nipple (P/N
103391
), into tool port “P.” Screw
RETURN pressure hose (P/N
104490
), with coupler
body (P/N
103392
), into tool port ‘‘R.’’
2. Use a Huck POWERIG (or equivalent hydraulic unit)
that has been prepared for operation per applicable
instruction manual. Check the PULL and RETURN
pressures, and adjust as necessary. Use Huck Gauge
(P/N
T-124833CE
) to check POWERIG pressures.
3. Turn OFF the POWERIG, and couple the tool hoses
to the POWERIG hoses. (Be sure that the larger
hoses run from tool port “P” to POWERIG port “P” and
the smaller hoses run from tool port “R” to POWERIG
port “R”.).
4. Connect trigger control cord assembly to the
POWERIG cord.
5. Turn ON the POWERIG, and press and release the
trigger a few times to circulate the hydraulic fl uid.
Observe action of tool. Check for fl uid leaks.
6. Attach the proper Nose Assembly to the tool.
If fasteners do not pass inspection, see
T
ROUBLESHOOTING
to investigate possible causes.
TEFLON is a registered trademark of E. I. du Pont de Nemours and
Company.
Threadmate is a registered trademark of Parker Intangibles, LLC.
Loctite is a registered trademark of Henkel Corporation, U.S.A
Slic-tite is a registered trademark of LA-CO Industries, Inc.
WARNINGS:
- Read entire manual before using tool.
- A 30-minute training session with
qualifi ed personnel is recommended
before using Huck equipment.
- When operating Huck equipment,
always wear approved eye and hearing
protection.
- Be sure there is adequate clearance for
the operator’s hands before proceeding.
- Connect the tool’s hydraulic hoses to
the POWERIG
®
Hydraulic Unit before
connecting the tool’s switch control cord
to it. If not connected in this order, severe
personal injury may occur.
- Correct PULL and RETURN pressures
(see S
PECIFICATIONS
) are required for
operator’s safety and proper tooI
function. Huck Pressure Gauge (P/N
T-124883CE) is available, and should
be used as indicated in its instruction
manual. Improper pressure settings may
result in severe personal injury.
NOTE M d l 507 t
l
ith
i l
b
0847
CAUTIONS:
Keep disconnected hoses, couplers, and
hydraulic fl uid away from dirty surfaces
and free of foreign matter. Contaminated
fl uid can cause valve failures in toll and
POWERIG.
Apply Parker Threadmate
®
, Loctite
®
567,
or Slic-Tite
®
to male pipe threads per
manufacturer’s instructions.
Hose couplers must be securely attached
to ensure that the ball checks in the
nipple and the body are completely open.
Improperly assembled couplers will cause
overheating and malfunctions in the tool
and POWERIG. Hand tighten couplers; do
NOT use a pipe wrench.
1 S
PULL
h
(P/N
104490
)
ith
CAUTION: Do NOT use Tefl on
®
tape on pipe
threads. Tape can shred and break free into
fl uid lines, resulting in malfunctions.
