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PSI NATURAL GAS ENGINE

GENERATING SETS

MAINTENANCE AND

USER MANUAL

Содержание APG100-6

Страница 1: ...PSI NATURAL GAS ENGINE GENERATING SETS MAINTENANCE AND USER MANUAL...

Страница 2: ...SAN A R zgarl bah e Mah zalp kmaz No 10 34805 Kavac k Beykoz STANBUL T 90 216 444 4 630 F 90 216 681 57 81 aksa aksa com tr AUTHORIZED SERVICE AKSA SERVICE SPARE PARTS Muratbey Beldesi G ney Giri i Ca...

Страница 3: ...d to make you familiar with the generating system Please read the fol lowing instructions carefully before starting to use your machine This manual contains safety information to make you aware of the...

Страница 4: ...ine 6 3 4 Engine Electrical System 6 3 5 Cooling System 6 3 6 Synchronous Alternator 6 3 7 Coupling 6 3 8 Base Frame 6 3 9 Vibration Isolation 6 3 10 Silencer And Exhaust System 6 3 11 Control System...

Страница 5: ...which must be done after starting up the generating set 14 11 GENERATING SET MAINTENANCE 15 11 1 Maintenance Schedule For Gen set 15 12 ENGINE TROUBLESHOOTING 20 13 ALTERNATOR DESCRIPTION 20 13 1 Gene...

Страница 6: ...set should only be operated by person nel who are authorized and trained Only people that have the right skills should be allowed to operate adjust perform maintenance or repair on Aksa Power Generati...

Страница 7: ...lectrical connections in compliance with rele vant Electrical Codes Standards or other requirements This includes requirements for grounding and ground earth faults Engine exhaust emissions are hazard...

Страница 8: ...to relieve any excess pres sure before removing 2 5 Chemical Oils coolants lubricants and battery electrolyte used in this generating set are typical of the industry However they can be hazardous to...

Страница 9: ...ion as required Open the airway Tilt the victim s head back and lift the chin upwards Remove objects from the mouth or throat including false teeth tobacco or chewing gum Breathing Check that the vict...

Страница 10: ...gned as a complete package to provide superior performance and reliabil ity Figure 3 1 identifies the major components This figure is of atypical generating set However every set will be slightly diff...

Страница 11: ...t Mounted on top of the alternator is a sheet steel terminal box Item 6 3 7 Coupling Engine and alternator are firmly joined by a coupling cone that guarantees the proper assembly coaxiality Mono supp...

Страница 12: ...als and its connections with Vaseline Tighten the terminals but not tighten it hardly Control the electrolyte level periodically It must be 10 mm above the plates Control the abrasion in the charge al...

Страница 13: ...lds Which is especially important on a turbo charged engine 5 3 Moving Parts Tighten supports and keep guards in position over fans drive belts etc Make sure that fasteners on the set are secure Keep...

Страница 14: ...reeze Antifreeze also in teracts with DCA4 A corrosion inhibitor to provide greater corrosion and cavitation protection Procedure for Treating Coolant 1 Add the required amount of water to mixing con...

Страница 15: ...t Under normal operating conditions you do not need to change them more often if you use oil and filters of the recommended quality The oil and filter should be changed more often if the engine is ope...

Страница 16: ...8 8LT CAC 7 6 13 7 APG180 180 8 8LT CAC 7 6 13 7 APG110_LPG 110 0 8 8LT CAC 7 6 13 7 APG155_LPG 155 0 8 8LT CAC 7 6 13 7 Generating Set 50Hz 60Hz 400V Oil Capacity L Coolant Capacity L Model Standby P...

Страница 17: ...cells for maintenance type battery Add distilled water if necessary so as to be 1cm higher than the se paration Never fill the cells with tap water acid water or acid Check generator case grounding Wh...

Страница 18: ...ted to 220kVA and above generator sets It is designed to start and stop for all electronic or non electronic diesel engines Generator Sets automatically besides control module monitor the mains voltag...

Страница 19: ...er speed Under over generator frequency Under over generator voltage ECU warning Shut Downs Fail to start Emergency stop Low oil pressure High engine temperature Low coolant level Over Under speed Und...

Страница 20: ...eriods will reduce the lifetime of the engine 11 GENERATING SET MAINTENANCE A good maintenance program is the key to long gene rating set life Maintenance and service should only be carried out by qua...

Страница 21: ...Generator Vent screens Tighten covers Output voltage and frequency Transfer Switch Operation under load No unusual sounds Terminals and connections normal colour Doors closed securely The following m...

Страница 22: ...eck spark plug wires for cuts abrasions or hardening X Replace distributor cap and rotor X X Replace spark plug wires X X Fuel System Maintenance Inspect air cleaner Every 200 hours or every 100 hours...

Страница 23: ...tor X 15 InspectTurbocharger 10L Turbo only X 16 Replace Coolant X Maintenance Intervals Non emergency Event Number Maintenance Event Weekly Interval Every Two Years The first 50 hours 6 months 250 hr...

Страница 24: ...xhaust manifold for leaks X X Inspect exhaust piping for leaks X X Inspect O2 sensors and harness for damage performance X X Inspect catalyst for mechanical damage and performance X X Sample engine oi...

Страница 25: ...rin cipally of the exciter rotor the man revolving field and 12 ENGINE TROUBLESHOOTING Condition Causes Remedies 1 Starting difficult 1 Compression pressure Valve s poor shut stem Valve spring damage...

Страница 26: ...of the alternator This build up process takes place in less than one se cond 13 4 AutomaticVoltage Regulator The AutomaticVoltage Regulator AVR maintains a no load to fiil load steady state voltage t...

Страница 27: ...stitute regulator Check diodes disconnect cables Higher than rated voltage at load Voltage potentiometer out of setting Failed regulator Reset voltage potentiometer Subs titute regulator Unstable volt...

Страница 28: ...HE WARRANTY IF THEY ARE SUBJECTED TO BREA KAGE EXCESSIVE ACID FILL OR HARDNING BY LEAVING UNCHARGED GENERATING SETS NEVER START OR STOPTHE ENGINE WHEN THE GENERATING SET IS UNDER LOAD ENGINE SHOULD BE...

Страница 29: ...apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification misuse negligence accident overlo ading over speeding improper maintenance...

Страница 30: ...AYSER ORGAN ZE SANAY B LGES CAD 21 NO 20 MEL KGAZ 444 4 630 aksa aksa com tr MU LA BODRUM CUMHUR YET CAD KIVILCIM MERKEZ A BLOK NO 1 ORTAKENT 444 4 630 aksa aksa com tr MU LA MARMAR S SARIANA MAH 23 S...

Страница 31: ...xport aksa com tr NETHERLANDS Aksa Europe Merwedestraat 48P 3313CS Dordrecht Netherlands T 31 0 6 4170 1172 e mail sales aksaeurope com KENYA Sunflag Industrial Park No 3 Mombasa Rd P O Box 196 00519...

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Страница 36: ...NOTES...

Страница 37: ...NOTES...

Страница 38: ...ralama aksakiralama com tr TURKEY Murat Bey Beldesi G ney giri i Cad No 8 34540 atalca STANBUL T 90 212 887 11 11 E info aksaservis com tr USA 371 Exchange Street West Monroe LA 71292 T 1 318 855 83 7...

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