Aixro XR50 Скачать руководство пользователя страница 5

 

 

© Aixro GmbH / Woelfle Engineering GmbH 

4/23 

 

3.  ABOUT THE XR50 

The Aixro XR50 is a rotary engine based on the Wankel principle. Its main components are  
 
Rotor with seals (equivalent to the piston with rings of a reciprocating piston engine) 
Eccentric shaft (equivalent to the crankshaft) 
Housing, also called trochoid due to its oval-like epitrochoid shape 
side plates, closing the sides of the housing 
 
The  engine  is  a  4-stroke  suction  engine.  Its rotor  has  a  triangular  shape,  and  the  edges  of 
the  rotor  are  in  permanent  contact  with  the  trochoid  through  the  apex  seals.  This  creates 
three separate combustion chambers along the flanges of the rotor and allows three 4-stroke 
processes to run simultaneously. The rotor only rotates at 1/3 of the speed of the eccentric 
shaft,  so  with  every  rotation  of  the  shaft  a  different  combustion  chamber  passes  the  spark 
plug. 
The processes within the engine, especially the  long timings, lead to favourable emissions, 
which can be as low as 1% of comparable 2-stroke engines and reach best 4-stroke level in 
the driving cycle. The engine can be operated with a catalytic converter. 
The XR50 uses a carburettor and fuel lubrication at a ratio of 50:1. Contrary to a two-stroke 
engine the oil burns without residues. 
To  access  the  combustion  chamber  the  fresh  gases  first  flow  though  one  side  plate.  Then 
they  flow  through  the  rotor  and  the  eccentric  shaft  in  axial  direction  to  reach  the  opposing 
side  plate.  From  there  they  access  the  combustion  chamber.  This  cools  and  lubricates  the 
rotor,  main  bearing  and  eccentric  shaft.  At  approx.  5500rpm  a  vacuum-controlled  butterfly 
valve opens a second channel of the split inlet port to allow additional gases to flow directly 
into  the  combustion  chamber.  These  cold  fresh  gases  lead  to  the  enormous  power  of  the 
XR50. 
The  particular  advantages  of  the  XR50  are  its  lack  of  vibration  due  to  balanced  rotating 
masses, its very compact design, the extreme performance with a very flat torque curve, as 
well as very low emissions. In addition the service performance is enormous for a racing en-
gine, and it has long times between overhauls. 
 
 

Содержание XR50

Страница 1: ...OPERATION MANUAL...

Страница 2: ...ity But before getting started it is imperative that you read and understand instructions and procedures outlined in this operator manual You will obtain important safety advice and information about...

Страница 3: ...helps detect defects earlier and avoid dangerous accidents You will find further safety advice in this manual marked by Please read each of these tips carefully If you have any questions please contac...

Страница 4: ...reparation Control 13 6 2 Starting Heating Up On Track 13 6 3 Driving 14 6 4 Shut Down 15 6 5 Transportation 15 7 SERVICE AND MAINTENANCE 16 7 1 Clutch Bearings Drive Sprocket 16 7 2 Friction Discs Cl...

Страница 5: ...ch can be as low as 1 of comparable 2 stroke engines and reach best 4 stroke level in the driving cycle The engine can be operated with a catalytic converter The XR50 uses a carburettor and fuel lubri...

Страница 6: ...se you may damage your kart and the engine 1 Install the engine mounts if they are not yet assembled to the engine usually ship in stalled 4 countersunk screws M8x25 at 26Nm 2 Remove the clutch cover...

Страница 7: ...he Nassau Panel brackets 1 Slide the rubber carburettor connector over the inlet manifold so it snaps into the grove of the manifold and attach it with a hose clamp 2 Push the carburettor into the con...

Страница 8: ...If the open end is longer than 30mm you should secure it If your front bumper bar has a hole you can put the open end into the hole and attach it with tape It is also possible to attach it to the thr...

Страница 9: ...ywork so the starter can be removed easily after starting the engine 1 Connect the ignition wires as shown on the diagramme below 2 Attach the CDI box Typically the best position is on the back of the...

Страница 10: ...s 4 Attach the CDI box Typically the best position is on the back of the seat The CDI box should not be too close to the engine or the exhaust 5 Mount the stop button kill switch so it is easily visib...

Страница 11: ...e to the engine 3 Insert the adapter and secure it with hose clamps 4 Insert the sensor in the adapter and secure it 5 Attach the sensor and the sensor cable so both cannot make contact with moving pa...

Страница 12: ...immediately apparent Ensure that fuel and oil are pre mixed properly in a petrol can 5 3 Refuel System Fill In order to protect the engine you should never start or run the engine without sufficient...

Страница 13: ...exceeded in case of a malfunction especially if you run the engine at too high speed without load This can lead to engine detonation flying parts can cause serious injury 1 Leave the throttle in idle...

Страница 14: ...ch cable in good condition 14 Is the exhaust attached without strain or tension 15 Is the exhaust attached properly 16 Is the battery of the starter fully charged 17 Does the gearing suit the race tra...

Страница 15: ...age If you have an earlier model of the XR50 have the ignition replaced to protect the en gine from too high speed as this can lead to engine detonation flying parts can cause serious injury 6 3 2 Wat...

Страница 16: ...engine because the wa ter pump is not running any more and the radiator is not cooled by any wind Lubricate the chain with chain lube immediately after driving While still warm the chain ab sorbs lub...

Страница 17: ...basis We recommend an interval of 1 2 hours of operation Use high temperature bear ing grease and a Aixro clutch wrench When disassembling the clutch check the condition of the drive sprocket and repl...

Страница 18: ...wavy pressure or spacer plate 6 Put the clutch together again 7 Re assemble the clutch plate with the 8 screws Hold it in place with the clutch wrench and tighten the screws evenly and sufficiently 8...

Страница 19: ...othly or if it stutters at 4000 6000rpm check the air filter and clean it if necessary If the vent pipes of the carburettor have sharp bends the carburettor function may be con stricted as well Anothe...

Страница 20: ...arburettor is blocked too late In this case reduce the float level 8 6 Engine Suddenly Lean If the engine suddenly develops a lean condition or the idle speed is higher than nor mal you should reduce...

Страница 21: ...standard setting because overheating can be caused by driving mistakes driving constantly at low speed accelerating and braking at the same time etc 9 3 Carburettor Adjustment It is not a problem to r...

Страница 22: ...ng clutch 2 disc dry centrifugal clutch drive in chain type 428 spark plug Denso U22ETR starter optional 12V 0 4kW battery optional min 12V 7 2Ah temporary 100A type MF maintenance free 10 2 Fastening...

Страница 23: ...customer to provide evidence for the date of purchase the hours of op eration proper maintenance proper adherence to overhaul intervals and proper use of the engine 11 3 Warranty Procedure In case of...

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