Aixro XR50 Скачать руководство пользователя страница 19

 

 

© Aixro GmbH / Woelfle Engineering GmbH 

18/23 

 

8.  TROUBLESHOOTING 

Problems  can  also  occur  with  the  XR50.  Some  can  be  resolved  at  the  track  with  basic 
knowledge, while other problems should only be handled by an expert. Generally you should 
only do work you are comfortable with. If you feel overwhelmed or unsure, your dealer will be 
available to help you or to contact aixro for support. 

If  the  engine  suddenly  runs  differently,  there  will  be  a  reason  for  this,  so  don’t  just 
keep  going.  Try  to  find  the  problem  and  solve  it.  While  doing  so,  keep  a  particularly 
close  eye  on  the  water  and  bearing  temperature.  If  you  should  be  uncertain,  you 
should rather contact your dealer directly. 

8.1.  Engine Dropout 

The root cause for dropouts is normally an issue of fuel supply. If the carburettor does not get 
enough fuel, a fuel line may be blocked, or the depression line between the engine and the 
fuel pump can be damaged. It might also just be an empty fuel tank that causes the problem. 
If  dropouts  occur  in  fast  or  tight  turns,  it  can  be  helpful  to  turn  the  carburettor,  so  the  float 
bowl points  to the outside (up to 20° from  vertical position). Another option is to modify the 
float level, so the needle valve in the carburettor closes at a higher fuel level. 

8.2.  Engine Stutters 

Note  that  the  engine  tends  to  run  rich  with  a  dirty  air  filter.  If  the  engine  does  not  run 
smoothly, or if it stutters at 4000..6000rpm, check the air filter and clean it if necessary. 
If the vent pipes of the carburettor have sharp bends, the carburettor function may be con-
stricted as well. 
Another root cause can be a malfunction of the ignition. If the ignition spark loses its inten-
sity,  the  combustion  is  delayed.  The  carburettor  setting  then  feels  rich,  even  though  this  is 
not the problem. 

!  When the engine suddenly starts to stutter, do not try to correct this condition with a 

leaner carburettor jetting as this will only hide  the root cause and lead to insufficient 
engine lubrication. 

!  If  you  experience  stuttering,  please  observe  the  bearing  temperature  carefully,  as  it 

may also be a symptom of an overheated main bearing. 

8.3.  Backfire Under Braking 

If the engine is too lean at botto

m end, it will make a “bang” sound under braking. In this case 

you should lift the carburettor

’s jet needle by putting the securing clip one position down. 

8.4.  No Engine Start 

If the engine will not start despite a fully charged starter battery, clean air filter and sufficient 
fuel supply, the spark plug may be the problem (although this is unlikely). To check, remove 
the spark plug from the engine. If it is wet and oily with excessive soot, you should replace it 
and properly dispose the old spark plug. 

!  Only use the original Denso U22ETR spark plug. Failure to do so can result in engine 

damage, as a too long spark plug could collide with the apex seals. 

If the engine should not start, the reason could also be the off-switch. Check the switch and 
wiring for damage. 

 

 

Содержание XR50

Страница 1: ...OPERATION MANUAL...

Страница 2: ...ity But before getting started it is imperative that you read and understand instructions and procedures outlined in this operator manual You will obtain important safety advice and information about...

Страница 3: ...helps detect defects earlier and avoid dangerous accidents You will find further safety advice in this manual marked by Please read each of these tips carefully If you have any questions please contac...

Страница 4: ...reparation Control 13 6 2 Starting Heating Up On Track 13 6 3 Driving 14 6 4 Shut Down 15 6 5 Transportation 15 7 SERVICE AND MAINTENANCE 16 7 1 Clutch Bearings Drive Sprocket 16 7 2 Friction Discs Cl...

Страница 5: ...ch can be as low as 1 of comparable 2 stroke engines and reach best 4 stroke level in the driving cycle The engine can be operated with a catalytic converter The XR50 uses a carburettor and fuel lubri...

Страница 6: ...se you may damage your kart and the engine 1 Install the engine mounts if they are not yet assembled to the engine usually ship in stalled 4 countersunk screws M8x25 at 26Nm 2 Remove the clutch cover...

Страница 7: ...he Nassau Panel brackets 1 Slide the rubber carburettor connector over the inlet manifold so it snaps into the grove of the manifold and attach it with a hose clamp 2 Push the carburettor into the con...

Страница 8: ...If the open end is longer than 30mm you should secure it If your front bumper bar has a hole you can put the open end into the hole and attach it with tape It is also possible to attach it to the thr...

Страница 9: ...ywork so the starter can be removed easily after starting the engine 1 Connect the ignition wires as shown on the diagramme below 2 Attach the CDI box Typically the best position is on the back of the...

Страница 10: ...s 4 Attach the CDI box Typically the best position is on the back of the seat The CDI box should not be too close to the engine or the exhaust 5 Mount the stop button kill switch so it is easily visib...

Страница 11: ...e to the engine 3 Insert the adapter and secure it with hose clamps 4 Insert the sensor in the adapter and secure it 5 Attach the sensor and the sensor cable so both cannot make contact with moving pa...

Страница 12: ...immediately apparent Ensure that fuel and oil are pre mixed properly in a petrol can 5 3 Refuel System Fill In order to protect the engine you should never start or run the engine without sufficient...

Страница 13: ...exceeded in case of a malfunction especially if you run the engine at too high speed without load This can lead to engine detonation flying parts can cause serious injury 1 Leave the throttle in idle...

Страница 14: ...ch cable in good condition 14 Is the exhaust attached without strain or tension 15 Is the exhaust attached properly 16 Is the battery of the starter fully charged 17 Does the gearing suit the race tra...

Страница 15: ...age If you have an earlier model of the XR50 have the ignition replaced to protect the en gine from too high speed as this can lead to engine detonation flying parts can cause serious injury 6 3 2 Wat...

Страница 16: ...engine because the wa ter pump is not running any more and the radiator is not cooled by any wind Lubricate the chain with chain lube immediately after driving While still warm the chain ab sorbs lub...

Страница 17: ...basis We recommend an interval of 1 2 hours of operation Use high temperature bear ing grease and a Aixro clutch wrench When disassembling the clutch check the condition of the drive sprocket and repl...

Страница 18: ...wavy pressure or spacer plate 6 Put the clutch together again 7 Re assemble the clutch plate with the 8 screws Hold it in place with the clutch wrench and tighten the screws evenly and sufficiently 8...

Страница 19: ...othly or if it stutters at 4000 6000rpm check the air filter and clean it if necessary If the vent pipes of the carburettor have sharp bends the carburettor function may be con stricted as well Anothe...

Страница 20: ...arburettor is blocked too late In this case reduce the float level 8 6 Engine Suddenly Lean If the engine suddenly develops a lean condition or the idle speed is higher than nor mal you should reduce...

Страница 21: ...standard setting because overheating can be caused by driving mistakes driving constantly at low speed accelerating and braking at the same time etc 9 3 Carburettor Adjustment It is not a problem to r...

Страница 22: ...ng clutch 2 disc dry centrifugal clutch drive in chain type 428 spark plug Denso U22ETR starter optional 12V 0 4kW battery optional min 12V 7 2Ah temporary 100A type MF maintenance free 10 2 Fastening...

Страница 23: ...customer to provide evidence for the date of purchase the hours of op eration proper maintenance proper adherence to overhaul intervals and proper use of the engine 11 3 Warranty Procedure In case of...

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