Aixro XR50 Скачать руководство пользователя страница 18

 

 

© Aixro GmbH / Woelfle Engineering GmbH 

17/23 

 

7.2.  Friction Discs / Clutch Plates 

Check the friction discs and the clutch plates every time before driving. If you notice signifi-
cantly  worn,  distorted  or  wavy  parts,  you  should  replace  them  immediately  and  possibly 
change the adjustment of the clutch. 
In addition it is very important to check the condition of the carrier tabs of 
the friction discs (3 carriers per disc). If the carriers have significant play 
in the clutch drum (see illustration), replace the friction discs right away. 
1. 

Remove the clutch cover and note the locations of the different screws. 

2. 

Hold  the  clutch  in  place  using  the  clutch  wrench,  and  release  the  22mm  clutch  nut. 
Do not pull the clutch off the eccentric shaft. Leave the small clutch key installed. 

3. 

Leave the wrench on the clutch and remove the 8 Allen screws (4mm key). 

4. 

Now  only  pull  the  clutch  plates  and  the  friction  discs  off  the  clutch.  Note  the  position 
and sequence of the parts. 

5. 

Replace the friction discs and/or any wavy pressure or spacer plate. 

6. 

Put the clutch together again. 

7. 

Re-assemble the clutch plate with the 8 screws. Hold it in place with the clutch wrench, 
and tighten the screws evenly and sufficiently. 

8. 

Tighten down the clutch nut. 

9. 

Re-attach the clutch cover. 

!  If the carriers are worn, they may break in operation without prior notice. This can lead 

to damage or total loss of the engine and even personal injury. 

!  If the friction discs are excessively worn, the weights of the clutch can spread making 

contact with the clutch cover. This will damage the clutch and the clutch cover. 

7.3.  Air Filter Red Filter for Aixro and 

Dell’Orto Carburettors 

Only  use  the  original  air  filter  provided  and  keep  it  clean.  Cleaning  is  especially  recom-
mended after “off-road excursions“ and driving in the rain. 
1. 

Remove the air filter from the carburettor. 

2. 

Wash the filter carefully with an approved non-inflammable cleaning agent. (e.g. made 
by K&N, alternatively also soapsuds). 

3. 

Dry the filter carefully. Use compressed air if available. 

4. 

Attach the filter as originally mounted. 

!  Avoid  the  risks  of  fire  and  explosion.  Do  not  use  flammable  liquids,  fluids,  aerosols 

(WD40, brake cleaner, etc.) or fuels to clean the air filter.  

Содержание XR50

Страница 1: ...OPERATION MANUAL...

Страница 2: ...ity But before getting started it is imperative that you read and understand instructions and procedures outlined in this operator manual You will obtain important safety advice and information about...

Страница 3: ...helps detect defects earlier and avoid dangerous accidents You will find further safety advice in this manual marked by Please read each of these tips carefully If you have any questions please contac...

Страница 4: ...reparation Control 13 6 2 Starting Heating Up On Track 13 6 3 Driving 14 6 4 Shut Down 15 6 5 Transportation 15 7 SERVICE AND MAINTENANCE 16 7 1 Clutch Bearings Drive Sprocket 16 7 2 Friction Discs Cl...

Страница 5: ...ch can be as low as 1 of comparable 2 stroke engines and reach best 4 stroke level in the driving cycle The engine can be operated with a catalytic converter The XR50 uses a carburettor and fuel lubri...

Страница 6: ...se you may damage your kart and the engine 1 Install the engine mounts if they are not yet assembled to the engine usually ship in stalled 4 countersunk screws M8x25 at 26Nm 2 Remove the clutch cover...

Страница 7: ...he Nassau Panel brackets 1 Slide the rubber carburettor connector over the inlet manifold so it snaps into the grove of the manifold and attach it with a hose clamp 2 Push the carburettor into the con...

Страница 8: ...If the open end is longer than 30mm you should secure it If your front bumper bar has a hole you can put the open end into the hole and attach it with tape It is also possible to attach it to the thr...

Страница 9: ...ywork so the starter can be removed easily after starting the engine 1 Connect the ignition wires as shown on the diagramme below 2 Attach the CDI box Typically the best position is on the back of the...

Страница 10: ...s 4 Attach the CDI box Typically the best position is on the back of the seat The CDI box should not be too close to the engine or the exhaust 5 Mount the stop button kill switch so it is easily visib...

Страница 11: ...e to the engine 3 Insert the adapter and secure it with hose clamps 4 Insert the sensor in the adapter and secure it 5 Attach the sensor and the sensor cable so both cannot make contact with moving pa...

Страница 12: ...immediately apparent Ensure that fuel and oil are pre mixed properly in a petrol can 5 3 Refuel System Fill In order to protect the engine you should never start or run the engine without sufficient...

Страница 13: ...exceeded in case of a malfunction especially if you run the engine at too high speed without load This can lead to engine detonation flying parts can cause serious injury 1 Leave the throttle in idle...

Страница 14: ...ch cable in good condition 14 Is the exhaust attached without strain or tension 15 Is the exhaust attached properly 16 Is the battery of the starter fully charged 17 Does the gearing suit the race tra...

Страница 15: ...age If you have an earlier model of the XR50 have the ignition replaced to protect the en gine from too high speed as this can lead to engine detonation flying parts can cause serious injury 6 3 2 Wat...

Страница 16: ...engine because the wa ter pump is not running any more and the radiator is not cooled by any wind Lubricate the chain with chain lube immediately after driving While still warm the chain ab sorbs lub...

Страница 17: ...basis We recommend an interval of 1 2 hours of operation Use high temperature bear ing grease and a Aixro clutch wrench When disassembling the clutch check the condition of the drive sprocket and repl...

Страница 18: ...wavy pressure or spacer plate 6 Put the clutch together again 7 Re assemble the clutch plate with the 8 screws Hold it in place with the clutch wrench and tighten the screws evenly and sufficiently 8...

Страница 19: ...othly or if it stutters at 4000 6000rpm check the air filter and clean it if necessary If the vent pipes of the carburettor have sharp bends the carburettor function may be con stricted as well Anothe...

Страница 20: ...arburettor is blocked too late In this case reduce the float level 8 6 Engine Suddenly Lean If the engine suddenly develops a lean condition or the idle speed is higher than nor mal you should reduce...

Страница 21: ...standard setting because overheating can be caused by driving mistakes driving constantly at low speed accelerating and braking at the same time etc 9 3 Carburettor Adjustment It is not a problem to r...

Страница 22: ...ng clutch 2 disc dry centrifugal clutch drive in chain type 428 spark plug Denso U22ETR starter optional 12V 0 4kW battery optional min 12V 7 2Ah temporary 100A type MF maintenance free 10 2 Fastening...

Страница 23: ...customer to provide evidence for the date of purchase the hours of op eration proper maintenance proper adherence to overhaul intervals and proper use of the engine 11 3 Warranty Procedure In case of...

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