PN 901-0153-000 R3
Air-Weigh Customer Support: 888-459-3247
BinMaxx XL Office
Installation and
User Guide
for Front End Loaders
Страница 1: ...PN 901 0153 000 R3 Air Weigh Customer Support 888 459 3247 BinMaxx XL Office Installation and User Guide for Front End Loaders...
Страница 2: ...splay 10 Installing the Display Directly to the Dash 10 Installing the Display Using the Swivel Pod Mount 10 Installing Hardware for BinMaxx XL 12 Installing the Date Time Printer 13 Installing the Pr...
Страница 3: ...e BinMaxx XL System 43 Assigning a Truck Number 43 Enabling Spreadsheet Mode 44 Using BinMaxx XL 45 Downloading Information to Spreadsheets 45 Changing Download Settings 46 Reading Spreadsheets 47 Con...
Страница 4: ...systems There are two separate components necessary for installing and using BinMaxx XL The BinMaxx XL scale kit contains a complete BinMaxx scale and a GPS receiver and Bluetooth transmitter to be i...
Страница 5: ...Maxx XL Office all components of the Office kit along with the Mobile DataLink from the BinMaxx XL kit are shown in the above image The Mobile DataLink is included in this image and throughout this ma...
Страница 6: ...Printer part 1250 The weights of individual lifts can be printed immediately or all lift measurements can be printed at a later time This installation guide provides information for installing BinMax...
Страница 7: ...stall Cab electronic equipment ComLink interface cable display and the optional date time printer Low and high proximity sensors and cables Deflection sensors with mounting brackets and cables For a f...
Страница 8: ...h hole cutter or drill bit Flat blade screwdriver Adjustable wrench 22 mm combination wrench 22 mm socket and socket handle Torque wrench Epoxy paint color match truck Welder MIG or ARC E7018 welding...
Страница 9: ...methods described on the following page to install the ComLink into the truck cab We recommend that you install the ComLink in a place where it can be accessed fairly easily and will be safe from dama...
Страница 10: ...gh for the ComLink to rest on 2 Clean the surface using one of the alcohol pads supplied in the installation kit Remove all dust grease and debris from the surface 3 Remove the red strips from the bac...
Страница 11: ...Link interface wiring harness connects the BinMaxx system to the vehicle s electrical system and the display and powers the low and high proximity sensors See the following images for a map of the wir...
Страница 12: ...will be attached to the low prox cable that comes from the proximity sensor 3 Connect the 10 pin connector to power port on the ComLink reads Power Ground Aux Out Display 4 Secure the wiring using ny...
Страница 13: ...ect the display cable to the ComLink Then run the display cable through the hole to the display and install the display cable connector onto the display 4 Remove the adhesive tape backing from the dis...
Страница 14: ...the mounting base from the swivel base assembly 6 Place the adhesive strips provided in your kit on the back of the new display but be careful not to cover the cable slot Using firm even pressure adhe...
Страница 15: ...er s side of the vehicle 2 If possible use the existing hole for the display cable to run the GPS and Bluetooth cables to the ComLink If necessary drill additional holes into the dash to allow the Blu...
Страница 16: ...stalled with your BinMaxx scale It can be used to print all weight data as well as the date and time of printing For information on installing the date time printer please see document 901 0105 000 av...
Страница 17: ...you are installing BinMaxx on a residential type front end loader you will need two high prox T cables one is included in the scale kit Contact Air Weigh if your installation requires two T cables Ple...
Страница 18: ...cables through them 7 Connect the low prox sensor extension cable to the low prox cable connector 8 Run the remaining length of the cable through the cab firewall and into the cab Connect the cable t...
Страница 19: ...t may not be easy to tell which cable is the high prox sensor cable 2 Follow the cable to its connectors located behind the cab and unplug the high prox cable connector 3 Place the T cable along the e...
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Страница 21: ...low Make sure you have ordered the second T cable from Air Weigh before beginning this installation 1 Locate the low prox sensor installed on the bracket 2 Follow the low prox cable to its connectors...
Страница 22: ...ackets to the Lift Arms 1 Assemble the jig installation kit as shown Make sure the bracket halves are pushed flush against the spacer pins in the center of the jig and the space between the brackets i...
Страница 23: ...t from the top of the bracket to the bottom of the arm should be approximately 3 5 inches 4 2 inches for vehicles with Peterbilt chassis Note On some older vehicles the hydraulic Stauff clamps may be...
Страница 24: ...installation location hold the bracket and jig assembly to the underside of the arm and adjacent to the scribe mark Use C clamps to hold it in place 5 Using a permanent marker mark the circumference...
Страница 25: ...ng the C clamps Double check that the bracket is located 50 inches from the back of the arm as previously measured 8 Using a MIG or ARC welder tack weld inside the two bracket holes top bottom left an...
Страница 26: ...pplied in your BinMaxx kit 2 Place each deflection sensor in the bracket oriented so that the sticker with the words Bin Maxx Only are facing down 3 Using the washers friction shims nuts and bolts fro...
Страница 27: ...g The ties will be tightened later so leave them sufficiently loose to allow other cables to be pulled through 4 On the passenger side slide the protective heat insulation along the length of the exte...
Страница 28: ...by setting their A D values Please note that A D refers to the analog to digital conversion of the sensor reading First Sensor Torque 1 To assemble the connectors insert the deflection sensor connecto...
Страница 29: ...ch the main menu Use or to select DIAGNOSTICS Press ENTER Use or to select ECU Press ENTER Use or to select SENSOR DATA Press ENTER The A D readings will display on the BinMaxx screen 4 If you are usi...
Страница 30: ...orque 2 If the A D reading is above 1250 follow the steps below Loosen the nut on the non cable end of the sensor Exert downward pressure lightly with your fingers or a screwdriver on the non cable en...
Страница 31: ...hey are parallel to the ground 3 Locate the tallest bin you regularly empty Measure from the ground to the top of the bin sleeve then add six to ten inches to this amount This is the low prox target h...
Страница 32: ...er around the arm tube The LO PROX number on the BinMaxx display will change from between 0 to 5 to a three or four digit number when the sensor is activated 10 Rotate the target clamp so that the sen...
Страница 33: ...er than the low prox target height 13 Re measure the fork height to make sure the forks are the distance from the ground that you identified in Step 3 14 Repeat Steps 8 to 12 until the fork height is...
Страница 34: ...will display on the BinMaxx screen Press until you see the data that reads PROX SWITCHES along with values 2 Raise the arms above the cab or until they are stopped by the vehicle and verify that the...
Страница 35: ...wer it 20 to 30 times This repeated lifting and lowering will seat the deflection sensors 4 Check A D readings A D should be between 500 1500 after seating Final Touches 1 Secure all cables wiring and...
Страница 36: ...to view files click Yes Otherwise go to Windows Explorer then select Computer and look for Devices with Removable Storage Select the USB drive Find the file labeled Air Weigh BinMaxx XL Setup exe Dou...
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Страница 38: ...vers 1 The BinMaxx USB drive should still be connected to your computer Go to Windows Explorer then select Computer and look for Devices with Removable Storage Select the USB drive Find the file label...
Страница 39: ...the file 6 You will see the screen which reads Please Wait While InstallShield Wizard Prepares the Setup After a few seconds the screen will ask you to check your account privileges Make sure you hav...
Страница 40: ...ill read Configuring Wait until the bar finishes loading then the screen will read Installation Complete Click Finish to complete the installation 10 Remove the BinMaxx USB drive from your PC Note Aft...
Страница 41: ...o a window as possible This will give you a better connection between the base and mobile datalinks 2 Open the BinMaxx XL application by double clicking the icon on your desktop or in your start menu...
Страница 42: ...Link and will read USB Serial Port The port should have a communication port number listed next to it Record or remember this number 6 Go back to the BinMaxx XL application Find the drop down menu tha...
Страница 43: ...nMaxx XL systems Connect the Keyspan cable to an open USB port on your computer Make sure the DataLink power switch is in the on position 2 Plug the provided power supply into an open outlet Place the...
Страница 44: ...the Keyspan device from the drop down menu Click Check for Mobile DataLink 8 When the program finds the Mobile Datalink the Datalink s Bluetooth address which is a 12 digit series of letters and numb...
Страница 45: ...d truck_list0 txt Open this document 11 Check to see if the Bluetooth address you just configured is in the text of this document If it is not paste or type the address into the document Save the docu...
Страница 46: ...lp you differentiate between trucks if you have multiple vehicles with BinMaxx XL installed 1 Turn on the truck and wait for the BinMaxx scale to power on 2 From the display menu press ESC to reach th...
Страница 47: ...ode before using the BinMaxx XL application to transfer data 1 Turn on the truck and wait for the BinMaxx scale to power on 2 From the display menu press ESC to reach the BinMaxx scale main menu 3 Pre...
Страница 48: ...should power up 2 Open the BinMaxx XL office application and select the Reader tab Click Update Truck List A list of all connected BinMaxx devices should appear on the screen in order of truck number...
Страница 49: ...This will erase the data stored on the vehicles BinMaxx XL ComLink This function can also be performed by the vehicle vehicle operatuor using the BinMaxc XL display see the BinMaxx User Guide for more...
Страница 50: ...he spreadsheet provides information on the date and time of each lift latitude and longitude of the location of the lift GPS status lift number net bin weight status of the scale whether it experience...
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Страница 52: ...termine the time difference between your time zone and Greenwich Mean Time For EST the difference is 4 hours for CST 5 for MST 6 and for PST 7 hours 2 Open the spreadsheet Insert a row between Row A L...
Страница 53: ...Make sure that the Base DataLink and the Mobile DataLink have been properly paired 5 Make sure that you have assigned your BinMaxx XL scale a truck number and enabled Spreadsheet Mode see pp 46 47 Oth...
Страница 54: ...our Support department The Application Shows an Error When Pairing DataLinks If you click Setup on the Setup BinMaxx page and see a red error that reads Configuration Status Error you will need to re...
Страница 55: ...txt 2 Open the file and find the Bluetooth address for the vehicle you want to remove This information should have been recorded during the installation process but the last part of the address is al...
Страница 56: ...roducts This limited warranty shall not apply to any product that has been repaired or altered by anyone not employed by Air Weigh or not operated in accordance with the manufacturer s printed materia...
Страница 57: ...0 days after receipt or sooner if mutually agreed upon If Air Weigh determines that the part or assembly was defective in material or workmanship and within the warranty period Air Weigh will repair o...
Страница 58: ...55 Notes...
Страница 59: ...Eugene OR 97402 9152 USA P O Box 24308 Eugene OR 97402 0437 USA Telephone 541 343 7884 Order Desk 888 459 3444 Customer Support 888 459 3247 Fax 541 431 3121 Hours of Operation Monday Friday 7 a m 5 p...
