Model AW5800 On-Board Scales
TRACTOR SCALE SYSTEM
Self-Weighing Truck and Trailer Scales
™
Installation, Calibration and Operations Manual
Please Read Before Installing
PN: 901-0038-000 Rev14
Страница 1: ...Model AW5800 On Board Scales TRACTOR SCALE SYSTEM Self Weighing Truck and Trailer Scales Installation Calibration and Operations Manual Please Read Before Installing PN 901 0038 000 Rev14...
Страница 2: ...e incorporating Air Weigh products This limited warranty shall not apply to any product that has been repaired or altered by anyone not employed by Air Weigh or not operated in accordance with the man...
Страница 3: ...r replace the part or assembly and return freight pre paid In the event Air Weigh determines that the part or assembly cannot be repaired or replaced and is within the warranty period a credit not to...
Страница 4: ...es and Air Lines Re assemble the Dash 16 SCALE DISPLAY OVERVIEW 16 CALIBRATION 17 Preliminary Considerations 17 Calibrating the Tractor Scale Overview 19 Manual Calibration Procedure 20 Empty Weights...
Страница 5: ...ALE TYPE 33 LBS KGS 33 SHOW HIDE 33 BACKLIGHT 33 MODEL NUMBER 33 DATA REPORT 33 SHOW GVW 34 SHOW STEER 34 SHOW HELP 34 SYSTM STATUS 34 ALRM WEIGHTS 34 TEST ALARM 34 A D READINGS 35 CALIB DATA 35 COMLI...
Страница 6: ...Calculated Steer APP3 Includes all items listed below Hardware Kit AW5801 Truck PN 010 0063 000 Sensor Assembly Air Pressure 5V 1 4 Push On Brass Fitting PN 010 9008 00x x denotes a variable number Ca...
Страница 7: ...able number Card Sensor Config AW5800 BOM level PN 901 0039 000 Doc and Label Kit AW5800 Truck PN 901 0038 000 Tractor Scale Display AW5800 PN 050 5800 00x x denotes a variable number Tractor Scale Co...
Страница 8: ...accurate on ground weight By comparing empty and loaded axle group weights with empty and loaded suspension pressures the scale can be calibrated to display accurate weights for any air suspension lo...
Страница 9: ...s it is recommended that the suspension be momentarily exhausted 5 10 seconds of air dump is normally sufficient and re inflated before calibrating or weighing This will improve repeatability and accu...
Страница 10: ...dy exists in dash skip to Installing Air Pressure Sensors 1 Remove existing air line connection from one trailer air bag Install street T 150 4081 000 into the airbag Install fitting 150 4083 000 into...
Страница 11: ...sensor connectors to the suspension air line under the dash by T ing off an existing suspension air gauge line or by terminating the air line in the nickel plated brass fitting supplied by Air Weigh Y...
Страница 12: ...l sensors AP AP Sensor C Sensor D 5817 Drive DS Sensor A Steer DS Sensor B 5818 Drive Dual Deflection Sensors or other dual sensors DS DS Sensor A Sensor B Steer Dual Height Control Valves or other du...
Страница 13: ...sor A Sensor B Trailer AP Sensor C Trailer B Train AP Sensor D 5845 Drive Dual Height Control Valves or other dual sensors AP AP Sensor A Sensor B Trailer AP Sensor C Trailer B Train AP Sensor D 5850...
Страница 14: ...Connecting The ComLink Wiring Harness The ComLink wiring harness connects the Air Weigh system to the vehicle s power and ground circuits the ComLink to the display gauge and the alarm output to a cu...
Страница 15: ...and may be installed by any of the following methods a Use wire ties through the holes in the ComLink s mounting ears to secure it to any appropriate wire harness behind the dash b Find a flat locati...
Страница 16: ...ackage The other part of the cable connects from the printer to the dash connector This 2 part cable is so you can easily disconnect the printer and store it in a clean dry place when not in use Scale...
Страница 17: ...the best drive weight ratio You can also calibrate Air Weigh Trailer Scales in the same manner by using the Tractor Scale keypad When selecting this calibration method it is imperative to enter empty...
Страница 18: ...Trailer Scales also have a PIN lock out to prevent tampering when the trailer is parked however any Air Weigh equipped tractor will still have access to the Trailer Scale s calibration function throug...
Страница 19: ...ehicle is empty and the HEAVY weights must be entered while the vehicle is fully loaded Failure to calibrate scales when vehicle is actually empty and when it has a true heavy load will result in inac...
Страница 20: ...ESC one or more times until the top menu appears with VIEW WEIGHTS blinking 2 Press the down arrow 2 times until PRINT SETUP begins blinking Press ENTER 3 Press the down arrow 1 time until SYSTEM SETU...
Страница 21: ...the down arrow 1 time until MANUAL CALIB begins blinking Press ENTER 6 Press the down arrow 1 time until HEAVY WEIGHT begins blinking Press ENTER 7 The screen pauses for three seconds with the display...
Страница 22: ...WEIGHTS blinking 2 Press the down arrow 2 times until PRINT SETUP begins blinking Press ENTER 3 Press the down arrow 2 times until DIAGNOSTICS begins blinking Press ENTER 4 Press the down arrow 2 time...
Страница 23: ...iler E TRLR F Trailer F and TRLR G Trailer G 9 Use the down arrow to select the axle whose suspension you wish to calibrate When it is blinking press ENTER If PIN is needed for access enter it at this...
Страница 24: ...f the weight needs to be adjusted more than 1 500 lbs 680 kgs then the Manual Calibration must be performed Adjust Weights Worksheet Ground Scale Weight ________ A AW Displayed Weight ________ B Subtr...
Страница 25: ...in 20lb 20kg increments and be accurate to within 300lbs 140kgs of a certified ground scale Continued accuracy is established by following a few simple rules before taking weight readings 1 Park the t...
Страница 26: ...is now blinking Press ENTER 6 Press the down arrow 1 time until SHOW HIDE begins blinking Press ENTER 7 Press the down arrow 2 times until SHOW HELP begins blinking Press ENTER 8 HIDE HELP turns off...
Страница 27: ...now entered into the scale To later establish a new PIN go back through these instructions and change the setting Setting the PIN back to ZERO will reset the scale to its original status of NO PIN nee...
Страница 28: ...it will be necessary to select from TRLR A TRLR B TRLR C etc 7 WARN WEIGHT is now blinking Press ENTER to select 8 Using the up down arrows scroll to the desired warning weight Press ENTER 9 Press ES...
Страница 29: ...blinking Press ENTER 4 Press the down arrow 1 time until SYS CONFIG begins blinking Press ENTER 5 Press the down arrow 2 times until LANGUAGE begins blinking Press ENTER 6 Press the buttons to select...
Страница 30: ...blinking Press ENTER 6 Press the down arrow 2 times until BACKLIGHT begins blinking Press ENTER 7 Press the buttons to select the desired time period Press ENTER This backlight will automatically dim...
Страница 31: ...M WARN WEIGHT ALARM WEIGHT DRIVE ALARM WARN WEIGHT ALARM WEIGHT TRAILER ALARMS WARN WEIGHT ALARM WEIGHT TURN ALARMS ON OFF PRINT SETUP only shows SETUP if data stream PRINT REPORT if not data stream S...
Страница 32: ...or GVW or Net is over the alarm or warning weight causing an alarm a bell icon flashes rapidly between the axle name or GVW or Net and its weight On all Weight Displays when a weight is changing it f...
Страница 33: ...efault is 5 minutes Duration can be selected from one to 30 minutes SCALE TYPE MENU MODEL NUMBER Used to change the AW5800 Truck Scale configuration For instance when adding an additional sensor at a...
Страница 34: ...cess to the GVW Net screen SHOW HIDE STEER is changed automatically with some changes in the Scale Type see under SYS CONFIG subsection above For example a 5800 model number is identical with a 5803 m...
Страница 35: ...ty and Heavy Weights that the user entered unless calibration was performed by direct ratio and offset entry The third display per axle group shows the Ratio and Offset that either the system calculat...
Страница 36: ...ord STATUS flashing press ENTER one more time If NO ERRORS displays on the screen the Weight Gauge is functioning normally Reference this chart for all fault code problems and solutions Troubleshootin...
Страница 37: ...the down arrow 2 times until COMLINKS begins blinking Press ENTER Step 5 A D READINGS is now blinking Press ENTER A reading of 409 indicates a sensor fault sensor cable unplugged or severed no sensor...
Страница 38: ...alve Symptoms Scale readout is higher or lower than a certified weight but consistently by the same amount Solution Ensure your HCV has minimum dead band This is the play in the valve where the ride h...
Страница 39: ...Make every effort to keep moisture out of the disconnect socket while the system is in operation CUSTOMER SUPPORT If you cannot correct a problem or you suspect you have a malfunctioning part please c...
Страница 40: ...common connection point between the tractor scale and trailer scale ground wires on the other Measurements should be made using an ohmmeter or multimeter If the meter s probes will not reach from the...
Страница 41: ...G or thicker Caution To avoid damaging the ohmmeter multimeter the cable lead must be removed from the positive terminal of the battery before making any measurements The simple rule To help ensure go...
Страница 42: ...ion and Spread Tandem Axle Air Suspensions 901 0073 000 5800 Calculating Axle Weights on a Platform Scale 901 0074 000 050 5780 000 Truck Scale Display Output Data Stream on RS232 Port 901 0075 000 J1...
Страница 43: ...43 NOTES...
Страница 44: ...gene Oregon 97402 9152 USA P O Box 24308 Eugene Oregon 97402 0437 USA Telephone 541 343 7884 Order Desk 888 459 3444 Customer Support 888 459 3247 FAX 541 431 3121 Hours of Operation Mon Fri 7am 5pm P...
