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5 Maintenance and Repair

Hydrostatic Implement Carrier

agria 5900 Bison

Exhaust system and speed governor

Regularly check the exhaust system (C/18),

governor lever, linkage and governor springs for

soiling and plant debris and clean with a brush or

compressed air if necessary.

Danger of fire -

due to dirty exhaust system!

Check before each start-up.
Replace damaged exhaust parts.

Handle hot engine components with caution!

The silencer and other engine parts get very hot

when the engine is running and are still hot di-

rectly after the engine is switched off. Keep a

sufficient distance from hot surfaces and keep

children away from the running engine.

Idle speed

Always ensure that the engine idle speed is adjusted correctly. With speed regulat-

ing lever at idling, the engine should continue running smoothly.

- agria-Service -

All further maintenance and care of the engine

Engine operating

instructions

Содержание Bison 5900 Series

Страница 1: ...ydrostatic Implement Carrier agria 5900 Bison Diesel engine Yanmar Petrol engine Kohler 5900 142 152 441 Before commissioning please read the operating instructions and note the safety and warning inf...

Страница 2: ...rrors in delivery Only use genuine Agria spare parts The technical data illustrations and dimensions provided in these operating instructions are non binding No claims may be derived from them We rese...

Страница 3: ...level Hydraulic steering Manual steering PTO shaft Brake Parking brake Closed locked Open unlocked Turn anti clockwise Turn clockwise Visual inspection Attachment point for re covery lashing towing We...

Страница 4: ...4 agria 5900 Bison Designation of parts Fig A Fig B...

Страница 5: ...m 26 Wheel hub 27 Oil filter cartridge 28 Engine Fig B 1 T handle for handlebar sideways movement 2 Cam lever for brake 3 Safety lever stop pawl 4 Safety lever 5 Manual clutch lever 6 Stop pawl for ma...

Страница 6: ...20 Noise and vibrational acceleration values 21 3 Devices and Operating Elements 22 Engine 22 Speed regulating lever 23 Safety circuit 24 Clutch 25 PTO shaft shifting 25 Gearbox 26 Pushing operation...

Страница 7: ...sel engine electric starter version 48 Working 49 Working on slopes 51 Safety instructions for handling 52 5 Maintenance and Repair 53 Petrol engine 54 Diesel engine 57 Battery 61 Machine 63 Safety ci...

Страница 8: ...ostatic Implement Carrier agria 5900 Bison Hydraulic diagram 86 Hydraulic hoses 86 Declaration of Conformity 87 Designation of parts Fig C 88 Petrol engine 88 Designation of parts Fig D 90 Diesel engi...

Страница 9: ...o increased levels of danger which would rule out any manufacturer liability for resulting damage When using the machine on public roads and when being transported the national road traffic regulation...

Страница 10: ...atch the operating speed to the condi tions Do not adjust the setting of the engine speed governor A high speed increases the risk of accidents Working area and danger zone The working area is the ent...

Страница 11: ...in uphill direction Finishing work Never leave the machine unsupervised while the engine is running Switch the engine off before leaving the machine Then close the fuel tap s if present Take care not...

Страница 12: ...at the protective devices are re installed and properly adjusted Only use genuine Agria spare parts Carry out a functional and safety test after completing the work Storage Never store the machine in...

Страница 13: ...geing Replace them as necessary Always replace them after the specified intervals at the latest Only use genuine Agria hydraulic hoses Tyres and tyre pressure When you work on the wheels ensure that t...

Страница 14: ...nnector Remove the ignition key if there is one Caution risk of fire Refuel only with the engine switched off and cooled down No naked flame The engine exhausts contain poisonous gas Keep your distanc...

Страница 15: ...rier agria 5900 Bison 15 2 Technical Data Machine Machine dimensions a1 e1 wheel axle offset to the front mm a a1 b c e e1 h l 5 00 10 AS 550 663 760 270 270 167 ca 990 1350 20x8 00 10 21x11 00 8 5 00...

Страница 16: ...teering Steering bar lockable with shutdown of the hydraulic system for hand bar steering Steering bar Height adjustment Side adjustment without tools Oil for gearbox and hydrostat Optionally Multigra...

Страница 17: ...g 234 kg Yanmar electric starter 219 kg 246 kg Possible tyres 5990 611 23x8 50 12 field wide tyres 0190 112 5 00 10 field profile 3490 411 5 00 12 field profile 3490 511 20x 8 00 10 lawn profile 3490...

Страница 18: ...2 Technical Data 18 Hydrostatic Implement Carrier agria 5900 Bison Wheel combinations track dimensions...

Страница 19: ...rter Generator 12 V 18 A Battery 12 V 18 Ah Blade fuse 30 A Fuel Commercially available car petrol Octane rating see engine operating instructions Fuel consumption 312 g kWh Capacity of the fuel tank...

Страница 20: ...nsumption 280 g kWh Capacity of the fuel tank Approximately 4 7 l Fuel filter Coarse filter screen in the filler neck Fine filter screen installed in the fuel tank outlet Air filter Dry filter cartrid...

Страница 21: ...A 91 0 dB 95 8 dB without implement LpA 89 6 dB 94 3 dB Sound power level to 2000 14 EC Appendix III Part B Section 32 Lawn mower with Dual blade mower unit LWA 105 4 dB 106 0 dB Sickle chopper LWA 10...

Страница 22: ...period do not use the engine at full power The rule of never using the engine at a higher speed than necessary for the work in hand applies even after the running in period High speeds are detrimental...

Страница 23: ...eering bar to continuously adjust the engine speed between min IDLE and max FULL THROTTLE as required Version Diesel engine Use the speed regulating lever B 9 at the steer ing bar for continuous speed...

Страница 24: ...circuit must be operated in two steps 1 Press the locking strap unlatch 2 Press the safety lever down With activated wheel drive tilling drive the wheels tilling tools start rotating imme diately Cons...

Страница 25: ...clutch lever is released to position I This means that the engine drives the machine Ensure that the coupling is properly adjusted so that it does not slip during operation See page 67 Do not park the...

Страница 26: ...spring notch Swing the drive lever forward to increase the driving speed continuously Swing the drive lever back downwards to reverse according ly Pushing operation Pushing the machine without engine...

Страница 27: ...ar activates the hydraulic steering when the engine is running Steers only when the machine is moving not when it is stopped Hydraulic steering is faster as you increase the steering movement Disablin...

Страница 28: ...er stops automatically both driving wheels are blocked To open the parking brake swing the eccentric lever back to the initial position the brake is released Never drive and brake at the same time Bef...

Страница 29: ...left or right until the locking pin engages Loading strap The loading strap A 7 is provided to load the machine and to attach the retaining rope when you work on a slope Open the hood Check the loadi...

Страница 30: ...n be mounted inward or outward wide narrow track so that the required wheel track can be obtained see track width table on page 18 Size Tyre pattern Utilization Part no 5 00 10 Field profile General m...

Страница 31: ...a new machine and after each wheel change tighten the wheel bolts or wheel nuts after the first 2 operating hours with 100 Nm and always during maintenance work To avoid damage to the brake system ALW...

Страница 32: ...eath the hood Gantry axle adjustment To improve the weight distribution when heavy implements are attached you can relocate the axle to the front To do this relocate the complete wheel motors 1 Instal...

Страница 33: ...weight compensation to the implement Pull the parking brake B 2 Release the handle Hold the steering bar to pull the machine rearwards or to push it forward At least 20 mm clearance between driving wh...

Страница 34: ...t be clean In a PTO driven unit Set the shift lever 4 at the implement to O Insert the machine with the arrestor pins 2 from below into the arrestor hooks 3 of the implement Fold both eyebolts 1 over...

Страница 35: ...atically to operating position I Warning signal only Diesel with electric starter The warning signal sounds when the ignition key is turned to position I while the engine is stopped The signal stops a...

Страница 36: ...on Fuse A fuse between voltage regulator and electric starter protects voltage regulator and generator against short circuit from the outside C 35 for petrol engine D 36 for diesel engine Open the fus...

Страница 37: ...for transport reasons Fill the engine with engine oil before first commissioning but do not go beyond the maximum level Engine operating instructions Prior to startup check the gearbox oil level See...

Страница 38: ...cooled down Never refuel near naked flames ignitable sparks or hot engine parts No smoking when refuelling Do not spill fuel Use a suitable filling device Do not fill the fuel tank until it overflows...

Страница 39: ...the maximum level Engine operating instructions Prior to startup check the gearbox oil level See page 63 This engine can be operated with commercial diesel fuel See engine operating instructions Do n...

Страница 40: ...cooled down Never refuel near naked flames ignitable sparks or hot engine parts No smoking when refuelling Do not spill fuel Use a suitable filling device Do not fill the fuel tank until it overflows...

Страница 41: ...ust be switched off immediately and not restarted until this area is clear The user is responsible for third parties in the working area entire area to be worked on The hazard zone differs with the in...

Страница 42: ...protection position Never start or allow the engine to run in enclosed rooms or rooms that are not venti lated It is essential to ensure for sufficient ventila tion and a quick extraction of the exha...

Страница 43: ...urn it clockwise to position I even if you start the engine with cable pull starter 6 Start the engine from outside the hazard zone Continue turning the ignition key clockwise to START position As soo...

Страница 44: ...ition O Close the fuel cock C 13 Secure the machine against unauthorized use and rolling away Remove the ignition key Use wheel chocks In a dangerous situation set the ignition key to O to switch off...

Страница 45: ...osition 5 Actuating the decompression valve Pull the rope D 8 6 Start the engine from outside the hazard zone Hold the starter rope at the starter handle D 6 and pull it out vigorously and rapidly to...

Страница 46: ...brake B 2 Allow the engine to run for 1 minute at increased idling speed to cool down This prevents the injection nozzle from carbonizing and maintains the operational reliability Move the speed regul...

Страница 47: ...arning signal sounds 5 Start the engine from outside the hazard zone Continue turning the ignition key clockwise to START position As soon as the engine starts release the ignition key The key returns...

Страница 48: ...is prevents the injection nozzle from carbonizing and maintains the operational reliability Set the speed regulating lever B 9 to STOP warning signal sounds Never use the decompression device to switc...

Страница 49: ...the safety lever B 4 acceler ate at the same time Slowly press down the safety lever The exact O position of the drive lever B 10 can not always be reached the device may start moving immediately At t...

Страница 50: ...he engine is running and are still hot di rectly after the engine is switched off Keep a sufficient distance from hot surfaces and keep children away from the running engine Never leave the machine un...

Страница 51: ...rson must stand above the machine at a safe distance from the hazard zone Work across the slope along contour lines if possible If possible turn the machine in uphill direction Starting the engine on...

Страница 52: ...the driving direction on the hill Never work on excessively steep slopes Be particularly careful when you turn the machine or pull it towards your self When hoeing or tilling difficult soil stony har...

Страница 53: ...nical data For open lubricating points or nipple lubricating points we recommend bio lubricating oil or bio lubricating grease as specified in the operating instructions We recommend using bio anti co...

Страница 54: ...y with the engine switched off and on level ground Clean the oil filler plug and its environment Unscrew the oil filler plug wipe the oil dip stick with a clean cloth and reinsert it do not screw it i...

Страница 55: ...r disposal of the used oil Check the sealing rings Replace if nec essary Tighten the oil drain plug Oil filing volume and quality see Technical da ta If possible use a funnel or a similar fixture to f...

Страница 56: ...eplace damaged exhaust parts Handle hot engine components with caution The silencer and other engine parts get very hot when the engine is running and are still hot di rectly after the engine is switc...

Страница 57: ...engine oil For the first time after 50 operating hours then after every 200 operating hours or annually depending on which occurs first At heavy duty or high ambient temperature change the oil alread...

Страница 58: ...filter cover 4 such that any dirt falls out of the cyclone prefilter 5 Carefully pull off the foam prefilter 3 Wash the foam prefilter in soapy water no not use petrol Squeeze out the foam prefilter a...

Страница 59: ...ning from the fuel tank 2 Clean the fuel filter with diesel fuel Replace a damaged filter insert Insert the fuel filter in reverse sequence Check seal 5 and sealing ring 6 Replace if necessary Tighten...

Страница 60: ...ant debris Remove the fan housing after every 100 operating hours or at least yearly ideally before the season Clean the cooling fins on cylinder and cylinder head and the deflector plates and the fan...

Страница 61: ...hours agria Service Battery Observe the instructions of the bat tery manufacturer Charging Only use suitable DC chargers For recharging use a charger with a constant charging voltage of 14 4 V Ensure...

Страница 62: ...t teries Caution when handling battery acid caustic Only use specified fuses Using incorrectly dimensioned fuses destroys the electrical system Risk of fire Putting the battery out of service Charge b...

Страница 63: ...he gearbox oil after the first 50 operating hours and then after every 200 operat ing hours Tilt the machine forward on the connecting flange Unscrew the oil filter 5 and replace it Mois ten the seali...

Страница 64: ...shop Brake Check smooth operation and efficiency of brake pads and brake actuation after every 200 operating hours or at least yearly agria Service Wheel motors Check for straightline driving at steer...

Страница 65: ...0 operating hours check function and firm seating of the ultra bush ings in the steering tower vibration damped steering bar bearing agria Service Steering bar centre screw After every 200 operating h...

Страница 66: ...Nm Check the tyre pressure of the wheels fre quently For smooth driving ensure that the tyre pressure in both wheels is the same Never exceed the maximum tyre pressure The max tyre pressure is shown...

Страница 67: ...on manual safety lever and manual clutch lever readjust if necessary or re place agria Service Engine stop circuit Diesel engine Check the function of the engine stop circuit before each startup and...

Страница 68: ...tch 2 104228 drives off 3 79442 PTO shaft 4 79427 warning icon set 5 69883 choke petrol engine 6 79426 warning icons for hot parts 7 75755 speed petrol engine 75754 speed stop diesel engine 8 61487 0...

Страница 69: ...ghly with water immediately after each use Do not expose electric cables and components to direct water jets Then lubricate all sliding parts with bio lubricating oil or grease with bio lubricating gr...

Страница 70: ...y and add a fuel stabilizer Agria no 799 09 to the fuel Observe the operation instructions Let the engine run for approximately 10 minutes Change engine oil Fill a teaspoon approximately 0 03 l of eng...

Страница 71: ...he ground A flat pneumatic tyre is unserviceable within a very short time when it is under load on the ground 5 Shelter the machine To avoid heavy corrosion Protect against weather influence Do not st...

Страница 72: ...ing plug connector not connected Connect sparking plug connector Fuel cock closed Open the fuel cock 43 89 Choke not actuated Actuate choke only for cold start 43 Ignition key at O Switch ignition key...

Страница 73: ...l Ventilation in fuel tank cap obstructed Replace fuel tank cap Water or dirt in fuel system Drain fuel and fill with clean fresh fuel Air filter contaminated Clean or replace air filter BM Incorrect...

Страница 74: ...ce Petrol engine has insufficient power Cylinder head loose or gasket damaged Tighten cylinder head replace gasket agria Service Insufficient compression Have engine checked agria Service Air filter c...

Страница 75: ...e gets too hot Insufficient engine oil Top up engine oil immediately 57 Cooling air system restricted Clean fan grille Clean interior cooling fins agria Service 60 Engine misses at high speed Injectio...

Страница 76: ...signal does not sound when the motor is stopped Ignition is not switched on Switch ignition key to I position 35 Beeper defective Replace beeper agria Service Fuse defective Replace the fuse 36 Harnes...

Страница 77: ...just clutch 67 Clutch slips Manual clutch lever incorrectly adjusted Adjust clutch 67 Clutch lining worn out Replace clutch disc agria Service No forward movement Clutch not engaged Engage with manual...

Страница 78: ...and rolling away Wear protective gloves After decommissioning the remaining fuel and oil must be drained and dis posed of in a correct and environmental ly compatible manner The machine consists of v...

Страница 79: ...ine Kohler 14 HP 424 001 Air filter element 424 002 Foam prefilter 424 000 Spark plug Kohler 2513219 760 12 Blade fuse 30 A Diesel engine Yanmar L100 415 060 Air filter element 415 010 Fuel filter 415...

Страница 80: ...grille K K 55 60 Clean exhaust environ ment K K 56 56 Check engine oil level top up if necessary 1 K K 54 57 Check bolts and nuts K K 69 69 Tighten wheel bolts or wheel nuts K K 66 66 First engine oi...

Страница 81: ...ectrode gap K BM Lubricate steering valve sliding surfaces 6 K K 65 65 Replace sparking plug K BM Grease steering bar lock ing rolls 7 K K K 64 64 Replace air filter insert earlier if necessary K K BM...

Страница 82: ...oses W BM 60 Replace hydraulic hoses W 6 64 86 64 86 A before each start up B after each cleaning especially with a high pressure cleaner BM See separate operating instructions for engine F maintenanc...

Страница 83: ...gria 5900 Bison 83 Electric diagram of petrol engine 1 Alternator 2 Stator 3 Ignition module 4 Spark plug 5 Oil level float switch 6 Oil level control module 7 Starting switch 8 Starter motor 9 Relay...

Страница 84: ...diesel engine ye gn gn wt rd yellow green green white red bk bk rd wt black black red white 6 Generator 12 V 18 A 11 Battery 7 Regulator 12 V 12 Electric starter 12 V 0 8 kW 8 Fuse 20 A 14 Beeper 9 S...

Страница 85: ...Hydrostatic Implement Carrier agria 5900 Bison 85 Lubrication plan J at least yearly B after each cleaning in particularly with a high pressure cleaner...

Страница 86: ...e right B Hydraulic hoses left right Connection hydraulic hose Item 1 774 25 Item 4 774 26 Connection hydraulic hose Item 2 768 43 Item 3 768 44 Check for leaks damage and ageing after 200 operating h...

Страница 87: ...Hydrostatic Implement Carrier agria 5900 Bison 87 Declaration of Conformity...

Страница 88: ...Oil dipstick oil filler neck 3 Oil drain plug 4 Engine no 5 Cable pull starter fan grille 6 Starter handle 11 Fuel tank cap 12 Fuel tank 13 Fuel cock 16 Engine type designation 18 Exhaust 19 Air filt...

Страница 89: ...agria 5900 Bison 89 Fig C Petrol engine...

Страница 90: ...y separator 6 Starter handle 7 Fan grille 8 Decompression cable 9 Exhaust 10 Electric starter only electric starter version 11 Engine oil filling hole oil dipstick 12 Engine oil drain plug 13 Engine o...

Страница 91: ...agria 5900 Bison 91 Fig D Diesel engine...

Страница 92: ...Agria Werke GmbH Bittelbronner Stra e 42 D 74219 M ckm hl Tel 49 6298 39 0 Fax 49 6298 39 111 E Mail info agria de Internet www agria de Your local agria specialist dealer...

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