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79034308 B Rev.
02-3
General Information
OPERATION
Checklists
Daily
•
Perform the service items due as given in the
Lubrication Chart in the Lubrication and Maintenance
section. Visually inspect all lubrication points to make
sure lubrication is being received.
•
Check for damage and excessive wear of parts.
Make a general inspection of nuts, bolts, and other
fasteners to make sure the fasteners are tight. See
Bolt Torque Values in the Lubrication and
Maintenance section for general bolt torques.
•
Check all hydraulic lines and connections for leaks.
See Maintenance in the Safety division for proper
procedures to check for hydraulic leaks.
•
Make sure the reel is level, the reel lift cylinders are in
phase, and the tension of the reel drive chain is
correct. See the Adjustments section.
•
Check the condition of the drapers, the draper
tension, and draper tracking. See the Adjustments
section.
•
Make sure all shields and guards are in position and
the fasteners are tight. Replace any shields and
guards that are missing or damaged.
•
Make sure all safety signs are in the correct position
and can be read. Replace any safety signs that are
missing or damaged. See Safety Sign Location in the
Safety division.
•
Make sure all flashing amber warning lamps work
correctly.
•
Check the header to machine connections for
security and operation of controls. See connecting
the Header to the machine in this section.
•
Make sure the correct operating adjustments have
been made for your crop.
•
Remove all crop debris from the machine and wipe
off any oil or dirt at the end of the day.
Before Each Season
•
Read the Safety section.
•
Check to make sure the drapers are not stuck to the
conveyor frame members. The draper must be free to
rotate across the conveyor frame members before
operation. If necessary, use pliers to carefully pull the
draper away from the conveyor frame members.
•
If any hydraulic components have been changed, the
machine hydraulic system oil filter must be changed
after no more than 50 hours of operation.
•
So all items on the Daily Checklist.
•
Set the tension of the drapers. See the Adjustments,
section.
•
With the machine operating in a stationary position,
have another person watch the operation of moving
parts. Watch for any signs of faulty operation,
overheated bearings, and listen for any sounds that
are not normal.
End of Season
•
Replace any damaged or worn parts.
•
Remove all crop debris from the machine. Crop
debris will hold moisture and cause rust. Make sure
to remove crop wrapped on a shaft and lodged
against the bearings. Remove debris under draper
belts.
•
Wipe off any oil or dirt and wash the machine. Make
sure to remove crop residue from the cutterbar.
•
Store the machine in a dry sheltered place if possible.
Lower the header onto suitable wooden blocks and
release the header flotation.
•
Release the draper tension. If the header is stored in
an unsheltered area, remove the drapers and store in
a cool dry area.
•
Lubricate all grease fittings to force out any water or
contaminate that is present. See Lubrication and
Maintenance, Lubrication Details write-up.
•
Brush a medium weight oil on the knife sections and
the reel drive adjustment bolt.
•
Paint any areas where paint has been damaged.
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