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Model 

862ASD

150 Ton Super Duty Shop Press 

INSTRUCTION MANUAL

Page 1

SPECIFICATIONS

Rated Capacity 

Dimensions
Ram Stroke
Bed Depth
Bed Width
Throat Depth
Throat Width
Hydraulic 
Pressure
Working Range
Air Fitting
Air Pressure
Weight

 

CONTENTS:

150 Ton
55" W x 85" H
12.78"
14.17"
39.37"
13/15"
25.24"
57.7 MPA
2.67" to 35"
1/4" NPT
120-200 PSI
2,645 lbs.

Page

 1

Page

 2-5

Page

 6-14

Page

 15

Page

 15

Page 16
Page 17
Page 18
Page 19
Page 20
Page 21
Page 22
Page 23

Specifications
Warning and Safety

 

Assembly

Operating Instructions 
Preventative Maintenance 

Shop Press Diagram

 

Shop Press Parts

 

List

Ram Diagram

Ram 

Parts List

 

Pump Diagram
Pump Parts List
Bed Winch Diagram/Parts List

 

Warranty Information

Содержание 862ASD

Страница 1: ...PT 120 200 PSI 2 645 lbs Page 1 Page 2 5 Page 6 14 Page 15 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Specifications Warning and Safety Assembly Operating Instructions Pre...

Страница 2: ...ding or emphasizing important points in the text Safety Requirements Important Make sure to read understand and strictly follow all safety related instructions before operation or maintenance of this...

Страница 3: ...oves safety helmet shoes and ear protection during operation 10 To prevent back injury heavy parts or units must be moved by two or more persons 11 Before powering the machine alert the persons around...

Страница 4: ...s adequate lighting 9 Inspect the press before each use Do not use if bent broken cracked leaking or otherwise damaged any suspect parts are noted or it has been subjected to a shock load 10 Check to...

Страница 5: ...below show warning labels attached to the machine 1 Hand crush force from above 2 Read operator s manual 3 Consult technical manual for proper service procedures 4 Must wear protective clothes 5 Must...

Страница 6: ...and behind the machine while it is in operation so that it is always easily accessible Unpacking When opening the packaging make sure to use the proper tools wear protective clothing gloves safety hel...

Страница 7: ...ly inlet of the lift control valve connect to air supply and operate for 3 seconds to evenly distribute lubricant This press is shipped with a Pressing Adapter Set which includes various size and capa...

Страница 8: ...support hardware kits etc For details refer to the following sheet No Description Req No Description Req 1 Welded Frame 1 13 Bolt M14 40 12 2 Ram 1 14 Washer 14 12 3 Oil Tank 1 15 Lock Washer 14 12 4...

Страница 9: ...B and C by using BoltM14 40 03 Washer 14 04 Lock washer 14 05 and Nut M14 06 refer to fig 2 PRESSURE GAUGE ASSEMBLY 1 Take off the plunger from Oil hose 16 pay attention to the O ring should keep in O...

Страница 10: ...fig 6 4 Assembling Oil Hose P1 to the Valve 87 Avoid the O ring fall down from Valve 87 refer fig 7 5 Assembling the O ing P57 to Bend Connector P56 than wring the Oil Hose 14 to Bend Connector P56 a...

Страница 11: ...45 83 washer 84 lock washer 8 85 and Nut 8 85 assembling the slide 92 93 to the frame and tighten it Then insert the Grid guard 82 Refer to Fig 11 Fig 11 Fig 10 MOVING THE RAM 1 Insert the handle 12 t...

Страница 12: ...will move down B Refer to Fig 13 READ BEFORE USING 1 Open the Valve 87 by turning it anticlockwise to position A Refer to Fig 14 2 loosen the exhaust Screw by turning it anticlockwise Refer to Fig 15...

Страница 13: ...he foot pedal for 30 seconds 2 Turn the selector to position 3 and press the foot pedal Piston rod will move down After the piston rod is completely lowered turn the selector to position 1 to make the...

Страница 14: ...iston rod extending quickly When the piston rod is under load then the piston rod will extend slowly 2 Retracting the ram can be operated manually or by air Operated by air 1 Connecting the air hose o...

Страница 15: ...accordance with the previous instructions 6 Remove the work piece 7 When complete disconnect the air hose from the compressor and clean the machine PREVENTATIVE MAINTENANCE 1 Use clean and dry cloth t...

Страница 16: ...Page 16 SHOP PRESS DIAGRAM...

Страница 17: ...23 Pump 1 74 Roller2 1 24 Bolt 3 75 Retainer Ring 2 25 Washer 1 76 Cable Protection 3 26 Handle 1 77 Nut For Pressure Gauge 1 27 Handle Cover 1 78 O Ring 1 28 Air Hose 1 79 Connector For Pressure 1 29...

Страница 18: ...Page 18 R17 R16 R23 Rl9 j R 1 8 R13 R12 R03 RZO R O B R 0 9 R 0 9 R O S R07 RAM DIAGRAM...

Страница 19: ...ing 2 R06 O Ring 1 R07 Piston Rod 1 R08 O Ring 2 R09 Washer 2 R10 Piston 1 R11 Limited Valve Core 1 R12 Spring 1 RAM PARTS LIST No DESCRIPTION QTY UNIT R13 Screw 1 R14 O Ring 2 R15 Washer 2 R16 Nut 1...

Страница 20: ...PUMP DIAGRAM Page 20...

Страница 21: ...Pin 1 P12 Steel Ball 2 P43 Handle Base 1 P13 Screw 1 P44 Copper Washer 1 P14 Selector 1 P45 Valve Core 1 P15 Screw 4 P46 O Ring 1 P16 Pump Cover 1 P47 Washer 1 P17 Valve Ball 1 P48 Spring 1 P18 Steel...

Страница 22: ...ION QTY UNIT No DESCRIPTION QTY UNIT W1 Support Plate 1 W10 Washer 4 W2 Shaft 1 W11 Washer 4 W3 Screw 2 W12 Worm Shaft 1 W4 Winch 1 W13 Washer 2 W5 Rivet 1 W14 Screw 4 W6 Washer 1 W15 Worm 1 W7 Worm W...

Страница 23: ...dent overload or abuse nor does it apply to product which has been altered or used with special attachments other than recommended by the distributor or equivalent THERE ARE NO OTHER WARRANTIES OF ANY...

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