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- FORM NO. 56043096 - Captor

™

4300B, 4800B

ELECTRICAL SYSTEM

WIRING DIAGRAM sheet 1 of 3 (after SN 1808248)

B- INPUT

CONTROL

BOX

ASSEMBLY

MODE 1

FAULT 1

BRAKE DRIVER

REVERSE SIGNAL

BRUSH CURRENT SENSE

-12 VDC

BROOM CURRENT SENSE

(OPTIONAL)

TO SPEED CONTROLLER

(OPTIONAL)

140 DEG. F

(+ TO RED TO EXTEND)

SWITCH/DISPLAY

PANEL

ASSEMBLY

(+ TO RED TO EXTEND)

J3-2 (SCL-H)

J3-3 (SCL-L)

J3-4 (SDA-H)

J3-5 (SDA-L)

J3-6 (B+)

J3-1 (B-)

J2-7

J2-18

J2-8

J2-19

J2-10

J2-31

J1-21

J2-11

J2-24

J1-1

J2-35

J1-4

J1-15

J1-18

J1-16

J1-14

J1-20

J1-8

J1-7

J1-19

J1-17

J1-6

J1-5

J1-3

J1-9

J2-34

J2-33

J1-10

J1-2

J2-20

J1-34

J1-32

J1-30

J1-28

J1-26

J1-11

J1-12

J2-15

J2-3

J1-24

J1-13

J1-35

J1-23

J2-2

J2-6

J2-5

J2-16

J2-13

J2-4

J4-14

J2-29
J2-1

J2-26
J2-25
J2-21
J2-22

TO SPEED CONTROLLER

J2-12

J2-23

LAMP GROUND

AXP SYSTEM

J2-17

TO STEERING SYSTEM

J2-11 SIGNAL INPUT

(SOLENOID)

J1-2 B+

SOLUTION J2-9

LEVEL

J1-4 SOLUTION

PUMP

B- J1-1

CHEMICAL J2-2

PUMP1 +
CHEMICAL J2-4

PUMP1 -

CHEMICAL J2-6

PUMP1 +
CHEMICAL J2-8

PUMP1 -

J2-10 SOLUTION

FLOW RATE

J2-14 SENSE

INPUT

J2-13 +5V

J2-12 B-

CHEMICAL SENSING

BOARD

J1-4

J1-1

J1-2

ORN/RED
GRA
RED/WHT
BRN

BLU/BLK

BLK

ORN/BLU

VIO

RED

VIO

GRN/BRN

VIO/BRN

BRN/YEL

BLU

BRN/BLK

GRA/RED

BLU/WHT

VIO

YEL/BLU

WHT/VIO

VIO

GRN/BLK

VIO

RED/GRA

BLU/RED

YEL/RED

BRN/GRN

VIO

RED

VIO

YEL/BLK

BLK/RED

VIO

GRN/GRA

VIO

ORN

RED

GRN

BLK/ORN

YEL/BRN

YEL/BLK

YEL/GRN

BLK

GRN/BLU

BRN/BLU

BLK

WHT/BRN

RED/ORN

GRN/VIO

RED/GRN

BLU/BRN

GRN/ORN

YEL/GRA

WHT/GRN

GRA/VIO

BLK

GRA/WHT

YEL/VIO

BLK

RED/BLK

GRA/YEL

BLK

WHT/GRA

YEL/WHT

ORN/BLK

BLK

BLK/WHT
BLK

BLK

ORN/BRN

BLU/ORN

BLK/GRA

VIO

GRN/BLK

YEL/BRN

RED

ORN

BLU/GRN

BLK/WHT

GRN/BLU

BRN/BLU

WHT/BRN

BLK

BLU/ORN

ORN/BRN

BLU/GRN

GRA/BRN

BLK/GRA

GRA/BRN

BLK

BLU/ORN

BLU/GRN

BLK

YEL/GRN

BLK

VIO/YEL

ORN

PINK

GRA/ORN

TAN

ORN

GRA/ORN

GRN

YEL

VIO

BLU

B-

B+

GRN

ORN

GRA/ORN

M14

MOTOR, SHAKER

BLK

RED

S14

SWITCH, WAND

(OPTIONAL)

L6A

VALVE, HOPPER LOWER

CONTACTOR, SIDE BROOM

FLOW POSITION SENSOR

K10

CONTACTOR, AUX.

BT1

BATTERY, 36 Vdc

HEAD LIGHT, LEFT

LAMP, TAIL

CIRCUIT BREAKER, 5 AMP

CONTACTOR, DUST CONTROL MOTOR

S13

SWITCH, BATTERY INTERLOCK

H10

LAMP, BROOM OVERLOAD

SWITCH, SOLUTION EMPTY

CONTACTOR, STEERING

M19

PUMP 2, CHEMICAL

M18

PUMP 1, CHEMICAL

CONTACTOR, LEFT BRUSH MOTOR

SWITCH, HOPPER INTERLOCK

CIRCUIT BREAKER, 25 A.

SWITCH, RETRACT LIMIT

WHT

GRN

SWITCH, SEAT

VALVE, DUMP DOOR OPEN

SWITCH, MAIN BROOM

K12

RELAY, SAFETY

LAMP, FLASHING

M17

PUMP, SOLUTION

CONTACTOR, RIGHT BRUSH MOTOR

M11

MOTOR, BRUSH ACTUATOR

YEL

RED

VALVE, DUMP DOOR CLOSE

+ -

LAMP, TROUBLE

VALVE, HOPPER RAISE

M13

MOTOR, SIDE BROOM ACTUATOR

BLK

WHT

K10

CONTACTOR, AUX.

CONTACTOR, VACUUM MOTOR

SWITCH, DUST CONTROL FILTER

S11

SWITCH, KEY

SWITCH, HYDRAULIC FILTER

BACKUP ALARM

S15

SWITCH, EMERGENCY STOP

HORN

CIRCUIT BREAKER, 10 A.

LAMP, CURB

M12

MOTOR, SQUEEGEE ACTUATOR

BLK

WHT

F10

FUSE, 400 A.

CONTACTOR, BROOM MOTOR

LAMP, TAIL

S10

SWITCH, HOPPER FIRE.

CIRCUIT BREAKER, 20 A

SWITCH, EXTEND LIMIT

RED

BLK

+ -

K11

CONTACTOR, HYD. PUMP MOTOR

VALVE, SOLUTION

HEAD LIGHT, RIGHT

SWITCH, RECOVERY FULL

CONTACTOR, CENTER BRUSH MOTOR

56303540 Rev. F Sheet 1 of 3

Revised diagram 6/12

Item

Description

Control Box Assembly

Switch/Display Panel Assembly

BT1

Battery 36Vdc

Circuit Breaker, 25 Amp (Auxiliary Circuit 1)

Circuit Breaker, 5 Amp (Auxiliary Circuit 2)

Circuit Breaker, 20 Amp (Auxiliary Circuit 3)

Circuit Breaker, 10A

(AXP)

F10

Fuse, 400 Amp (Main)

Backup Alarm (optional)

H2 Horn

Headlight, Right

Headlight, Left

Lamp, Tail

Lamp, Flashing (optional)

Lamp, Curb (optional)

Lamp, Trouble (optional)

H10

Lamp, Broom Overload

Contactor, Left Brush Motor

Contactor, Center Brush Motor

Contactor, Right Brush Motor

Contactor, Broom Motor

Contactor, Dust Control Motor

Contactor, Vacuum Motor

Contactor, Side Broom

Contactor, Steering

K10

Contactor, Auxiliary

K11

Contactor, Hydraulic Pump Motor

Valve, Solution

Valve, Dump Door Open

Valve, Dump Door Close

Valve, Hopper Raise

L6A

Valve, Hopper Lower

M11

Motor, Brush Actuator

M12

Motor, Squeegee Actuator

M13

Motor, Side Broom Actuator

M14

Motor, Shaker

M17

Pump, 36VDC

(AXP)

Flow Position Sensor

(AXP)

Switch, Extend Limit

Switch, Retract Limit

Switch, Hopper Interlock

Switch, Recovery Full

Switch, Solution Empty

Switch, Dust Control Filter (optional)

Switch, Hydraulic Filter

Switch, Main Broom

Switch, Seat

S10

Switch, Hopper Fire (optional)

S11

Switch, Key

S12

Switch, Wand (optional)

S13

Switch, Battery Interlock

Содержание 56303000

Страница 1: ...Captor 4300B 4800B 10 04 revised 6 12 FORM NO 56043096 MECHANICAL REPAIR SERVICE MANUAL Advance MODELS 56303000 4800 battery 56303001 4300 battery...

Страница 2: ...DRIVE BELT INSTALLATION AND TENSIONING ADJUSTMENT 21 MAIN BROOM MOTOR BELT REMOVAL 22 MAIN BROOM MOTOR BELT INSTALLATION AND TENSIONING ADJUSTMENT 22 SIDE BROOM MAINTENANCE 22 SIDE BROOM MOTOR REMOVAL...

Страница 3: ...s product is intended for commercial use only PARTS AND SERVICE Repairs when required should be performed by your Authorized Advance Service Center who employs factory trained service personnel and ma...

Страница 4: ...locks to support the machine When jacking the machine do so at designated locations Do Not jack on the hopper see jacking locations 11 TRANSPORTING THE MACHINE CAUTION Before transporting the machine...

Страница 5: ...s to prevent hair jewelry or loose clothing from becoming caught in moving parts Turn the key switch off O disconnect the battery and set the parking brake before servicing the machine Never work unde...

Страница 6: ...8 Main Broom Left Access Door belt motor access 9 Hopper Cover Prop Rod 10 Front Wheel 11 Jacking Location 12 Left Side Broom 13 Hopper Cover Latch 14 Headlights 15 Right Side Broom 16 Hopper Cover 17...

Страница 7: ...ut Grip 27 Hydraulic Power Unit Reservoir Filter 28 Right Battery Compartment Access Panel 29 Main Broom Right Access Door broom removal 30 Access Door Latch 31 Skirt Assembly 32 Inline Solution Filte...

Страница 8: ...Tank Full Indicator N Vacuum System Switch Vacuum System ON Indicator O Scrub System OFF Switch Scrub System Indicator P Side Broom ON Side Broom ON Indicator Q Main Broom ON Indicator R Light Sensor...

Страница 9: ...ever GG Main Broom Adjust Knob height pattern HH Hopper Safety Support Lever II Control Panel JJ Main Broom Overload Indicator Light KK Emergency Battery Disconnect LL Steering Wheel Tilt Lever MM Dri...

Страница 10: ...e Figure 1 2 when pulling the wheel POWER STEERING UNIT REMOVAL 1 Disconnect the battery by using the Emergency Disconnect Knob KK 2 Remove the 4 screws that fasten the steering unit cover to the chas...

Страница 11: ...proper operation STEERING CHAIN REMOVAL 1 Follow the Solution Tank Removal instructions in this manual 2 Turn the Key Switch to the OFF position set the Parking Brake and disconnect the batteries 3 Se...

Страница 12: ...Follow steps in reverse order to install new wheel Torque spec 100 ft lbs 135 N m WHEEL DRIVE MOTOR REMOVAL 1 Follow the Solution Tank Removal Instructions in this manual 2 Turn the Key Switch to the...

Страница 13: ...re on the floor and tilt the top of the motor away from the wheel and roll out the opposite side NOTE The motor is heavy block or strap motor to assist when removing Installation 1 NOTE Refer to the G...

Страница 14: ...tance of the rotary sensor at the plug wires WHT BLK pin14 and VIO BLK pin 13 4 Divide the measured resistance in half to find the neutral setting dead band 5 Move one meter lead to wire BRN RED pin 1...

Страница 15: ...he pot shaft and disturb move its neutral setting To Replace Pedal or Spring 4 Position the torsion spring ends V W as shown This is with the bushing and screw not installed 5 Place the bushing inside...

Страница 16: ...tain the proper Brake Pedal free play approximately one inch 25mm NOTE Fewer threads will equal a tighter Brake Pedal BRAKE CABLE REPLACEMENT 1 See Front Wheel Removal and Brake Inspection instruction...

Страница 17: ...FORM NO 56043096 Captor 4300B 4800B 15 FRONT WHEEL SYSTEM FIGURE 3 1...

Страница 18: ...otor Frame F off the motor armature 7 Remove the Armature G from the pump coupler input noting not to lose the Coupling H HYDRAULIC PUMP MOTOR INSTALLATION 1 Separate the new motor armature from the m...

Страница 19: ...ve for reinstallation on the new pump assembly 7 Remove the 4 hydraulic hoses at the pump assemble Note mark cap and plug hoses 8 Remove the 2 Screws I that fasten the pump assemble to the chassis and...

Страница 20: ...18 FORM NO 56043096 Captor 4300B 4800B HYDRAULIC SYSTEM FIGURE 4 3...

Страница 21: ...ce 8 Close and latch the Main Broom Right Access Door 38 To Adjust the Main Broom Height 1 Drive the machine to an area with a level floor and set the parking brake GG 2 Pull the Main Broom Raise Lowe...

Страница 22: ...and then remove the screw and nut that fasten it to the chassis 4 Install new switch but leave the mounting screws loose Insert a continuity tester or Ohm meter in the switch wiring then adjust switc...

Страница 23: ...ectrical terminal studs 8 Follow the above steps and re install the motor in reverse order See the broom motor and broom belt installation and tensioning instructions in this manual section to re tens...

Страница 24: ...k Nut W 3 Reinstall the Rear Belt Guard T 4 Follow the instructions in this manual section to reinstall and tension the main broom Belt Z Then test the main broom system for its proper operation SIDE...

Страница 25: ...rew AE Washer and AF Nut that fasten the 2 broom bracket weldments AG together 4 Remove AH Hairpin that fastens the 2 broom bracket weldment AG together 5 Twist and pull the side broom motor assembly...

Страница 26: ...anel held in place by 11 Philips head screws 3 Disconnect the lift actuator motor wiring harness connector 4 See Figure 5 6 Next remove the Hairpin AL from its mount pin 5 Remove both the front Retain...

Страница 27: ...lift cable Hanger Weldment AU Then remove the cable ball joint end from the broom hanger mount 8 Raise the hopper and set SAFETY SUPPORT HH See Figure 5 8 Remove the 3 AV Screws that fasten the access...

Страница 28: ...NT To access Hopper should be empty Raise and support the hopper open the dump door WARNING Do not have engine running when working under hopper Qty Description A 1 Blade B 1 Hopper Boot C 1 Dust Shie...

Страница 29: ...ctions when reassembling CAUTION There may be oil in hoses and cylinder be prepared to plug hoses and cap cylinder connections 2 Remove lower and upper cotter pins and Cylinder Pins L 3 Remove cylinde...

Страница 30: ...the hopper and pull the safety prop rod into position then lower hopper until the rod is secure 2 Disconnect the battery 3 Remove the two hydraulic hopper cylinder hoses at the cylinder be prepared to...

Страница 31: ...CEMENT 1 Open and latch the hopper filter cover to gain access to the S3 hopper interlock switch located on the left side of the hopper 2 Disconnect the switch wiring connector then remove the switch...

Страница 32: ...to route the cable through the machine chassis 7 From underneath the machine at the solution control valve arm remove its cable ball joint end Next loosen the cable casing anchor hardware and pull the...

Страница 33: ...FORM NO 56043096 Captor 4300B 4800B 31 SOLUTION SYSTEM FIGURE 7 1...

Страница 34: ...n the scrub motors FIGURE 8 1 Important Service Note Use wire connections shown above but reverse the leads if the proper brush rotation is not achieved SCRUB DECK LIFT ACTUATOR MOTOR REMOVAL 1 Remove...

Страница 35: ...FORM NO 56043096 Captor 4300B 4800B 33 SCRUB SYSTEM FIGURE 8 2 G M K to Center Brush to Left Brush to Right Brush C D E B A G F H FRONT L J I G...

Страница 36: ...M RECOVERY SYSTEM SERVICE MAINTENANCE CHECKLIST Whenever there is a vacuum problem it s best to check over the entire system Use the checklist below as a guide to thoroughly check the vacuum system Cl...

Страница 37: ...ction 2 See Figure 9 2 Remove the 3 item A Hex Screws 3 Disconnect the vacuum motor plug 4 Remove the vacuum motor s B 5 Reassemble the vacuum motor s in reverse order following the steps above and ch...

Страница 38: ...he Rear Squeegee Blade F from the machine 3 The squeegee blade has 4 working edges Turn the blade so a clean undamaged edge points toward the front of the machine Replace the blade if all 4 edges are...

Страница 39: ...FORM NO 56043096 Captor 4300B 4800B 37 SQUEEGEE SYSTEM FIGURE 10 1...

Страница 40: ...and mounting hardware 2 Install the pin mounting hardware to retain the lift motor to the mount 3 Remount the squeegee tool and test squeegee for proper water pick up See in this manual Squeegee Maint...

Страница 41: ...FORM NO 56043096 Captor 4300B 4800B 39 SQUEEGEE SYSTEM FIGURE 10 2...

Страница 42: ...clip to the positive and black to negative to battery connector or battery posts The rocker switch is used to change the motor rotation in setting the correct drive nut dimension Instructions for Sque...

Страница 43: ...actor Dust Control Motor K7 Contactor Vacuum Motor K8 Contactor Side Broom K9 Contactor Steering K10 Contactor Auxiliary K11 Contactor Hydraulic Pump Motor L1 Valve Solution L4 Valve Dump Door Open L5...

Страница 44: ...MOTOR K2 CONTACTOR CENTER BRUSH MOTOR K3 CONTACTOR RIGHT BRUSH MOTOR K4 CONTACTOR BROOM MOTOR K5 CONTACTOR DRIVE WHEEL K6 CONTACTOR DUST CONTROL MOTOR K7 CONTACTOR VACUUM MOTOR K8 CONTACTOR SIDE BROO...

Страница 45: ...FORM NO 56043096 Captor 4300B 4800B 43 WIRING SCHEMATIC before SN 1767238 ELECTRICAL SYSTEM...

Страница 46: ...Limit H9 Lamp Trouble S9 Switch Seat H10 Lamp Broom Overload M14 Motor Shaker M S6 Switch Dust Control Filter optional H5 Lamp Tail K10 Contactor Aux F2 Circuit Breaker 5 AMP S12 Switch Wand optional...

Страница 47: ...A UU O TOR 9 OWER TEERIN G K6 K1 K7 K2 K3 K8 K K4 K5 K10 L1 L2 M4 M3 M2 M1 S12 L5 L4 L6 L6A S7 M10 K11 H8 M14 M8 H4 H3 M S3 M16 C1 BT1 H A2 S11 F1 F2 F3 F4 F5 F7 F8 F S4 M5 M13 S6 S10 S13 M7 M6 S12 S...

Страница 48: ...LUTION EMPTY 1 2 K9 CONTACTOR STEERING M M19 PUMP 2 CHEMICAL M M18 PUMP 1 CHEMICAL K1 CONTACTOR LEFT BRUSH MOTOR S3 SWITCH HOPPER INTERLOCK 1 2 F1 CIRCUIT BREAKER 25 A 1 2 S2 SWITCH RETRACT LIMIT WHT...

Страница 49: ...WHT BLK BLK GRN WHT GRA ORN GRN WHT VIO GRA ORN GRA ORN WHT BLU ORN RED GRA ORN GRA ORN YEL GRN BLK B B GRA ORN K12 RELAY SAFETY A B S16 SWITCH RIGHT TRAVEL LIMIT 1 2 E1 STEERING WHEEL SENSOR A1 GRN A...

Страница 50: ......

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