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Marvair GAA A/C w/Gas Heat I&O Manual

06/2023 Rev.5

The sensor is secured to the common suction line of the system to monitor the suction line 

temperature. 
This condition describes the abnormal fall in Suction Line Temperature below 9ºF. This fault 

will only be active when the Low-Pressure Sensor detects suction line temperatures below 9ºF 

during a request for Cooling / Heat pump heating. The Low-Pressure Sensor is bypassed on the 

initial call for cooling for 3 minutes to allow low ambient start-up of the system. Once these 3 

minutes have elapsed plus a 2-minute validation timer (5 minutes total), if the sensor remains 

below 9ºF, the system cuts the compressor off. The system will remain off for the defaulted 

3-minute anti-short cycle time and then the system will restart the cooling / heat pump heating 

operation and the 3-minute bypass timer begins. Once these 3 minutes have elapsed plus a 

2-minute validation timer (5 minutes total), if the sensor remains below 9ºF the system locks 

out. Lockouts can be monitored using the control board display for the current fault. The fault 

for a low-pressure lockout will displayed as “LP-1” or “LP-2” followed by “F”. The faults can 

also be monitored via Modbus by reading the respective value based on the Modbus map that 

is provided. After this lockout condition is reached, the cooling/heat pump heating call must be 

cycled (on/off of respective request) or the system must be power cycled to clear the fault. For 

a 2-compressor system, each lockout is isolated to the respective circuit and will not interfere 

with the operation of the other circuit providing that the circuits operate independently. The 

system will continue to lockout until the problem is rectified.

6.3  Anti-Short Cycle – 

This is a built-in protection mechanism that increases the reliability of the 

compressor by protecting it from excessive short cycling. When the compressor goes off, due 

to any fault, emergency or if the cooling / heat pump heating setpoint is satisfied, a built-in 

3-minute timer locks the compressor for that respective circuit out. This can be monitored and 

adjusted via Modbus by referencing the appropriate register. However, it can only be monitored 

at the board level by waiting for the 3 minutes to elapse. 

7.0  Additional Features

7.1  Modulating Head Pressure Control (ECM Outdoor Motors) –  

A10K Nominal NTC Thermistor 

is connected to the “FCC1” and “FCC2” inputs for circuit 1 and circuit 2 respectively. The 

sensor is secured to the liquid line of the system to monitor the liquid line temperature. When 

this sensor is connected, the thermistor value is used as the process variable when controlling the 

head pressure. The controller modulates the Outdoor Fan Motor to maintain a 90ºF temperature 

setpoint. The controller will always use the greater value of FCC1 and FCC2 input as the reference 

point. In the event that the Thermistor is disconnected, the controller reverts to the outdoor fan 

operating at the max speed setting selected on the control board configuration menu setting 7.

Note:

 Systems with PSC outdoor motors utilize a fan cycle switch in the refrigeration circuit 

for on/off fan cycle head pressure control.

PSC Motor Head Pressure Control

The onboard outdoor fan relay (OFR) is used to control the Fan Cycle Switch based on CC 

output to the Compressor. Once the compressor out (CC1) is energized the OFR output will 

also be energized and the fan cycle switch will cycle on and off at 290psi and 400psi. This will 

turn the Outdoor Fan Motor on and off to maintain the head-pressure of the system, the OFR 

output is only used on systems with PSC out door motor and Fan Cycle Switch (FCC) only.

7.2  Emergency Ventilation (Motorized Damper or Economizer Equipped Systems) – 

When there 

is a request for “Emergency Ventilation” (EV-signal via Digital input or Modbus), the system 

will run the Indoor Motor at the “Y2” speed setting on the board or via Modbus and provide a 

Содержание Marvair GAA1024A

Страница 1: ...th INSTALLER Affix the instructions on the inside of the building adjacent to the thermostat END USER Retain this manual for future reference Air Conditioner Product Manual Vertical Wall Mount Air Con...

Страница 2: ...T the UNIT UPRIGHT Laying it down on its side may cause oil to leave the compressor and breakage or damage to other components 3 TURN ELECTRICAL POWER OFFAT THE breaker or fuse box BEFORE installing o...

Страница 3: ...tion ou entretien peut causer d g ts mat riels et dommages corporels ou m me mort Installation et interventions doivent tre effectu es par un installateur ou une agence de d pannage qualifi s ou par l...

Страница 4: ...r Inlet and Outlet 61 7 11 Venting of the Furnace 61 7 12 Clearances 61 Chapter 8 Parts List 62 Chapter 9 WarrantyPolicy 9 1 Marvair Limited Product Warranty 64 Illustrations Figure 1 Enthalpy Sensor...

Страница 5: ...Hand90 000BTUH ModelsGAA1042A GAA1048AandGAA1060A arefactory set up for natural gas with nominal heating capacities are 75 000 BTUH 100 000 BTUH and 125 000 BTUH The units are easily field convertible...

Страница 6: ...sor None 18 Air Flow 1 Top Supply Bottom Return 19 Compressor Location D Left Hand E Right Hand 20 Filter Option A 2 Pleated MERV 8 AC HP C C 2 Charcoal D MERV 11 High Filtration Package E MERV 13 Hig...

Страница 7: ...nition is not achieved with in 5 seconds the gas valve is shut off the inducer keeps running for an inter purge period of 60 seconds and additional trials follow the specified sequence If all 3 trials...

Страница 8: ...tion Thermostatmustprovide the fan G signal to HVAC to activate the indoor blower Forced Mechanical Cooling When 24VAC is applied to the FC input of the economizer board the economizer damper is force...

Страница 9: ...vice the motorized damper opens to 100 open position and the indoor blower is forced to operate During Emergency Ventilation mode the compressor and heater do not operate The relay has a wire lead ext...

Страница 10: ...ormation to the end user Special features include 2 Stage operation with varying speed control to optimize latent and sensible capacity built in remote communication Modbus for monitoring and or contr...

Страница 11: ...age 23 Control Board Power Indicator LED 2 2 Installation and Replacement ThePCBisfactoryinstalled ToinstallareplacementPCB usethesixmountingholesalongwiththeappropriate screw size to firmly secure th...

Страница 12: ...elay in seconds 4 IBM Y1 Set 80 40 100 G Fan only and Y1 1st Stage Cooling Indoor Blower Speed Setting 5 IBM Y2 Set 100 40 100 Y2 2nd Stage Cooling Indoor Blower Speed Setting 6 OFM Select P P dC P PW...

Страница 13: ...orhigh pressurelockout 6 OFM Select This setting allows the IBM Indoor Blower control signal to be configured for PWM or 0 10vdc control The default control output signal is PWM 7 OFM Set This is an i...

Страница 14: ...default to compressor cooling if any sensor becomes disconnected or faulty ChangingtheECONOSelecttoN no willdisableeconomizeroperationandtheeconomizer function will be ignored 13 SensorType Thissettin...

Страница 15: ...re Version Number The software version of the 92589 control board will be displayed on the seven segment display This is for informational purposes only 2 4 Operation Power The Marvair PCB requires 24...

Страница 16: ...ps 5 0 Dehumidification Operation AC HP 5 1 Hot Gas Reheat 5 2 Electric Reheat 6 0 Refrigeration Protection 6 1 High Pressure lockout 6 2 Low Pressure Lockout Freeze Protection 6 3 Anti Short Cycle 7...

Страница 17: ...ority This means that in any combination involving the G input the speed associated to Fan Only will never take precedence The priority list from Highest to Lowest goes as follows 1 Y2 Request 2 Y1 Re...

Страница 18: ...l the switch reopens at 290 PSIG These outputs function as described until the Cooling setpoint is satisfied This is considered as ON OFF fan cycle control and the PSC motor will not modulate Note Sin...

Страница 19: ...nce Y2 has higher priority These outputs remain energized until the cooling setpoint is satisfied Once the setpoint is satisfied the Compressor and the Outdoor fan outputs are de energized The Indoor...

Страница 20: ...e testing of the air conditioner at the factory the control board has been configured for the sensor type used in the system There should be no need to change the sensor configuration If an enthalpy s...

Страница 21: ...rovides a signal to the economizer controller for modulating the position of the damper The default supply air temperature is 55F in economizer cooling and is not adjustable A disconnected or faulty s...

Страница 22: ...a defrost cycle based on the time selected in the control board configuration menu setting 8 The defrost time intervals selections are 30 60 and 90 minutes and the factory default setting is 30 minut...

Страница 23: ...in off as long as the request for W2 is active Once the request for W2 satisfies the compressor will be allowed to operate The default setting for SCKT is N No the electric heat and compressor will be...

Страница 24: ...re of 80F and 115F Systems with PSC Outdoor Motors utilizes a Fan Cycle Switch which closes at 400 PSIG to energize the OFR outdoor fan relay to start the outdoor fan which runs until the switch reope...

Страница 25: ...ng it from excessive short cycling When the compressor goes off due to any fault emergency or if the cooling heat pump heating setpoint is satisfied a built in 3 minute timer locks the compressor for...

Страница 26: ...and the system will operate in normal cooling mode until the request for FC is satisfied Once satisfied the system will be allowed to return to economizer operation if conditions are favorable 7 4Low...

Страница 27: ...instructions could result in severe personal injury or death due to carbon monoxide poisoning if combustion products infiltrate into the building Check that all openings in the outside wall around the...

Страница 28: ...burned completely or when the flame does not receive sufficient oxygen Therefore to help alert people of potentially dangerous carbon monoxide levels you should have a commercially available carbon m...

Страница 29: ...ring cold weather you should take these precautions 1 Turn off the water supply to the structure and drain the water lines if possible and add an antifreeze for potable water to drain traps and toilet...

Страница 30: ...au du ou des autres appareils Reportez vous la section Ventilation de la chaudi re dans ce manuel d instructions 4 1 Location and Clearances Choose the location or evaluate the existing location based...

Страница 31: ...The furnace ductwork and filters are cleaned as necessary to remove drywall duct and construction debris from all HVAC system components after construction is completed d Verify proper furnace operat...

Страница 32: ...gnations 15 Marvair GAA air conditioners with gas heat may be used for heating and cooling in buildings under construction provided thatALL installation procedures described in this manual are followe...

Страница 33: ...eight BASIC MODEL GAA1024A GAA1030A GAA1036A SHIP WEIGHT LBS 335 415 415 SHIP WEIGHT KG 152 189 189 Filter Size inches BASIC MODEL GAA1024A GAA1030A GAA1036A FILTER SIZE IN 30 x 16 x 2 FILTER SIZE MM...

Страница 34: ...RESSOR ACCESS FROM LEFT SIDE Shipping Weight BASIC MODEL GAA1042A GAA1048A SHIP WEIGHT LBS 555 580 SHIP WEIGHT KG 252 264 Filter Size inches BASIC MODEL GAA1042A GAA1048A FILTER SIZE IN 18 x 24 x 1 FI...

Страница 35: ...GHT LBS 555 580 595 SHIP WEIGHT KG 252 264 270 Filter Size inches BASIC MODEL GAA1042A GAA1048A GAA1060A FILTER SIZE IN 18 x 24 x 1 FILTER SIZE MM 457 x 610 x 25 FILTER PART 2 FILTERS UNIT 81199 502 m...

Страница 36: ...start makes excessive noise or will not operate return the unit to the freight carrier General 1 Inspect unit for completeness Check for missing parts e g hardware Refer to the installation kit inform...

Страница 37: ...t and cool setpoints Manual or automatic changeover System switch Off Cool Heat Emergency Heat Fan Switch Auto On Keypad lockout available Ventilation terminals No batteries required Display indicates...

Страница 38: ...incorrecte de la tuyauterie peut entra ner mort blessure corporelle et ou d g ts mat riels Sur chaque installation le syst me de conduites doit tre bien calcul et install afin d assurer un flux d air...

Страница 39: ...tions to duct work and grilles Use fabric boots to prevent the transmission of vibration through the duct system The fabric must be U L rated UL 181 to a minimum of 197o F Note Followlocalcodesandstan...

Страница 40: ...iping WARNING CARBON MONOXIDE FIRE AND EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death and or property damage Models designated for Natural Gas are to b...

Страница 41: ...mat riels Utilisez une cl pour maintenir la vanne de contr le de gaz de la chaudi re quand vous tournez coudes ou conduite de gaz afin d viter d endommager la vanne et la chaudi re 3 Use black iron o...

Страница 42: ...on of LP gas is recommended WARNING FIRE OR EXPLOSION HAZARD A natural gas or LP gas leak ignited by an open flame or spark could result in death personal injury and or property damage Natural gas is...

Страница 43: ...nne liaison de terre est r alis e avant de brancher la tension d alimentation secteur MarvairGAAairconditionerswithgasfurnaceMUSTbewiredandgroundedinaccordancewithelectrical codes or in the absence of...

Страница 44: ...by monitoring the temperature of the refrigerant lines at the compressor The temperature should rise on the discharge line while the suction line temperature decreases Reverse rotation also results i...

Страница 45: ...C I F I D I M U H E D M U H N A F G T A E H C I R T C E L E 2 W E V L A V G N I S R E V E R O T N E V Y C N E G R E M E V E L O O C D E C R O F C F 3 3 1 0 5 K 4 3 1 0 5 K 3 1 1 0 5 K D R O C E R N O...

Страница 46: ...1 1 K B 811 KB 611 KB 711 KB 14 LB 04 Y 221 RB 121 KB 221 RB 121 KB 04 Y 14 LB 2 1 L B 6 KB 6 K B 31 KB 6 1 K B 61 KB 31 KB 801 R 701 LB 601 KB 211 KB 311 KB 211 KB 311 KB 5 1 1 R 4 1 1 R 411 R 511 R...

Страница 47: ...ed verti cally Use only the vent supplied with the unit Vent connectors shall not be connected into any portion of mechanical draft systems operating under positive pressure WARNING CARBON MONOXIDE PO...

Страница 48: ...MM DIATEMENT le gaz et l alimentation secteur de l unit V rifiez s il y a des erreurs de c blage des fuites de gaz ou des obstructions au soufflage 5 1 Gas Supply Pressure Gas supply pressure should b...

Страница 49: ...d clockwise to increase the manifold pressure Set the manifold pressure to 3 5 w c for Natural Gas and 10 0 w c for LP gas Only adjust the setting marked HI A 3 32 Allen Key is required for adjustment...

Страница 50: ...nace has the correct main burner orifices for the altitudeof the site Refer to the following table for the correct orifice for both natural and propane gas HMG 22 500 BTUH Burner Used with GAA1024 103...

Страница 51: ...personal injury or loss of life The qualified service agency performing this work assumes the responsibility for the proper conversion of the appliance with this kit AVERTISSEMENT DANGER D INCENDIE MO...

Страница 52: ...lly leak check union fitting and connection at gas valve using soap suds or a liquid detergent to each joint Bubbles indicate a leak Correct even the smallest leak immediately Do NOT use a flame to ch...

Страница 53: ...rsion must be done by a qualified service agency in accordance with the following instructions or in the absence of local codes the applicable national code AVERTISSEMENT DANGER D INCENDIE EXPLOSION O...

Страница 54: ...2 80 0 1102 2 40 0 0945 2 90 0 1142 Table 7 Altitude Orifice Sizing NOTE Data for LP gas is based upon a 0 60 specific gravity For fuels with different specific gravity consult the National Fuel Gas C...

Страница 55: ...e caused by one or more of the following 1 Lint or dirt inside the burner or burner ports 2 Lint or dirt at the air inlet between the burner and the manifold pipe or 3 An obstruction over the burner p...

Страница 56: ...switch to Off 2 Move the cooling temperature on the wall thermostat to a point higher than the room temperature Move the heating temperature to a temperature that is lower than the room temperature 3...

Страница 57: ...ntrol will also attempt another ignition sequence after a one hour after a lock out occurrence 13 If flame is lost once it has been established the control will shut off the gas supply within 0 8 seco...

Страница 58: ...58 Marvair GAA A C w Gas Heat I O Manual 06 2023 Rev 5 6 3 Start Up Checklist...

Страница 59: ...ar once prior to the heating seasonandoncepriortothecoolingseason Atthistimethefilters evaporatorcoil condensercoil the cabinet and condensate drains the burner flame the burner and the combustion air...

Страница 60: ...econdary drain has a stand pipe An obstruction will forcewatertodumpintothemiddleoftheunitanddrainoutthesidesofthe air conditioner causing discoloration of the side panels If discoloration is noted se...

Страница 61: ...ged limiting air flow 6 Make sure all service panels are in place 7 11 Venting of the Furnace The MarvairGAAwall mounted air conditioner with gas heat furnace is a Category I furnace i e a cen tral fu...

Страница 62: ...8 DD Outdoor Motor HP RPM 40190 40190 1 2 ECM 1 2 ECM Fan Blade Clockwise Rotation 30236 30236 T2404 20 T2404 20 High Pressure Control 660 Open 450 Close 70656 70656 Low Pressure Control 40 Open 60 Cl...

Страница 63: ...ed Draft Blower 3000 RPM 0 9 A 230 v 30064 Induced Draft Blower 460 v Pressure Switch Low 0 36 WC PR 70377 Pressure Switch High 1 1 WC PF 70373 Flame Rollout Switch L270 Spark Igniter Flame Sensor In...

Страница 64: ...r material charges 2 Damages caused by shipping accident abuse negligence misuse fire flood or Acts of God 3 Damages caused by operating or staging the unit in a corrosive environment 4 Damages caused...

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