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Maintenance

8.4 Maintenance plan for the expert

The automatic antiflood protection system must be serviced every 6 months by specia-
lists. During the maintenance, no wastewater may be fed into the backflow stop.

CAUTION

For a safe maintenance with subsequent commissioning, the following

works must be carried out in line with the sequence indicated.

Dismantling of components

Cleaning and care of components

Assembly of components

Manual switching-off of control (

chapter 4.5.5)

Commissioning, programme start (

chapter 7.2.2)

Check of operating seal (

chapter 7.2.3)

Check of emergency seal (

chapter 7.2.4)

Check of backflow detection by the control (

chapter 7.2.5)

Performance of tightness test (

chapter 7.2.6)

Disassembly of the components

CAUTION

Close operating seal and emergency seal before cover is removed.

Close operating seal with dismantled
electric motor manually (

chapter

4.5.6)

Close emergency seal (

chapter4.5.3)

Undo six cap nuts (1) and lift off cover
(2) carefully

Remove operating seal (3) and
emergency seal (4)

Содержание Quatrix-K 620368

Страница 1: ...06 22_V1 0_Translation of the original German operating manual ACO H a u s t e c h n i k For a safe and proper use read operating manual thoroughly Hand on to end user and keep up to product disposal...

Страница 2: ...o its delivery Q The texts do not contain abbreviations exception e g for example min minimum minute s max maximum sec second s h hour s nom nominal Fig figure Q Definitions Automatic antiflood protec...

Страница 3: ...ion of warning notices 11 2 5 Non approved parts 12 2 6 Material substance hazards 12 2 7 Responsibility of owner 12 2 8 Warning signs for the automatic antiflood protection system 12 3 Transport and...

Страница 4: ...lation 40 6 3 Sanitary installation 41 6 3 1 Installation in the above ground pipeline 41 6 3 2 Installation in the base plate with shaft system 42 6 4 Electric installation 45 6 4 1 Assembly of contr...

Страница 5: ...Safety during fault clearance repair at autom antiflood protection system 64 9 2 Fault finding 65 9 3 Repair fault clearance and spare parts 66 10 Decommissioning and disposal 67 10 1 Safety during d...

Страница 6: ...ur ACO Service ACO Service Im Gewerbepark 11c 36457 Stadtlengsfeld Tel 49 0 3 69 65 81 9 4 44 Fax 49 0 3 69 65 81 9 3 67 service aco online de 1 2 Product identification The plant can be identified an...

Страница 7: ...coordinations with the user are required Q Who is responsible for current operation Q Who initiates maintenance or repair works of the automatic antiflood protection system Q Who reacts in the case o...

Страница 8: ...n case of backflow Q The rooms to be safeguarded must be intended for inferior use only Q In case of a flood there is no health hazard for the residents Q Important material assets are not at risk in...

Страница 9: ...ers dealers Q Proof of load securing education Q Safe handling of lifting accesories Sanitary electrical works initial commissioning maintenance repair works decommissioning dismantling Specialists Q...

Страница 10: ...d they safeguard the feet against objects falling down e g during transport Wear safety helmet Safety helmets safeguard against head injuries e g in the case of objects falling down or impacts particu...

Страница 11: ...avoided WARNING Refers to a dangerous situation possibly leading to death or severe injuries if it is not avoided BEWARE Refers to a dangerous situation possibly leading to medium or light injuries if...

Страница 12: ...tended use and in proper condition chapter 2 1 Q Function of protective equipment must not be affected Q Service intervals must be kept and faults must be remedied promptly Remedy faults oneself only...

Страница 13: ...ring transport and storage During transport and storage the following risks may occur BEWARE Read the following safety notes thoroughly prior to transport or storage In the case of misuse light or med...

Страница 14: ...t Illustration Packing All supply units and components are packed in a covering box carton supply unit Backflow stop consisting o complete pre mounted Q 1 x Housing Q 1 x Operating seal Q 1 x Emergenc...

Страница 15: ...1 x Top section Q 1 x Sealing for assembly between base plate and top section Q 1 x Turnover board for optional surface with sealing Carton supply unit Electric pack consisting of Q 1 x Control Q 1 x...

Страница 16: ...ver seal of high quality thermoplastic elastomer TPE The cover is screwed to the base plate with 6 discs and 6 cap nuts from brass The flow direction is embossed at top face of housing cover With the...

Страница 17: ...the base plate an extension piece is available for recessed installation Q Inlet and outlet socket designed as spigot nominal widths DN OD 110 125 160 Q The flow direction is embossed on the housing c...

Страница 18: ...uator of operating seal 5 Electric motor 6 Connecting cable of electric motor 5 m 7 Pressure hose 5 m 8 Emergency seal lever 9 Control ready to plug in with Euro plug 1 5 m line 10 Cover seal 11 Emerg...

Страница 19: ...section 12 Sealing between top section and intermediate section 13 Control ready to plug in with Euro plug and 1 5 m line 14 Intermediate section 15 Grooves for flange for sealing in water impermeabl...

Страница 20: ...hanged by means of two buttons Table 9 Characteristics of control Characteristics Q Four LED displays Q Button 1 acknowledgement Q Button 2 test Q Internal audible alarm sound level of buzzer max appr...

Страница 21: ...ective fault signal red 7 Buzzer 2 LED 2 Display of backflow red 5 Button 1 acknow ledgement 3 LED 3 Display of operating seal yellow 6 Button 2 test Fig 3 Control operation 4 4 3 Display elements The...

Страница 22: ...readiness the LED flashes every second If there is an accumulator warning of decreasing performance the LED flashes every 8 seconds In case of an accumulator fault defective the LED flashes every 4 s...

Страница 23: ...ing up Switching off of control and opening of operating seal During the waking up period which lasts 30 seconds the control can be switched off by a second pressing the button Here the operating seal...

Страница 24: ...f decreasing accumulator performance or in stop mode the warning signal sounds every 30 seconds In sleep mode a tone lasting for 2 seconds sounds in an interval of 30 seconds 4 4 6 Accumulator The con...

Страница 25: ...till fully functioning The red LED 4 4 flashes every 8 seconds In addition a warning signal sounds every 30 seconds Seond stage Accumulator defective The red LED 4 flashes every 4 seconds In addition...

Страница 26: ...atic antiflood protection system does not have a mains fuse in the form of a lead fuse A fuse is integrated in the primary circuit of the mains transformer in the form of a thermic switch In case the...

Страница 27: ...14 13 12 1 LED 1 Display of operating voltage green 6 Button 2 test 11 Pressure hose 2 LED 2 Display of backflow red 7 Buzzer 12 Emergency seal lever 3 LED 3 Display of operating seal yellow 8 Operat...

Страница 28: ...yellow LED operating seal 3 flashes during the closing lasting for 17 seconds The delay time of 3 seconds avoids a backflow alarm in the case of short time splashes If the operating seal 8 is obstruct...

Страница 29: ...emergency seal lever is drawn up to its stop in the direction of the electric motor Q In normal operation the emergency seal must be put in this position to enable accumulating wastewater to drain of...

Страница 30: ...h After this period the control changes automatically to the stop mode If the accumulator voltage decreases already within these 12 h the stop mode is initiated before If mains voltage is again availa...

Страница 31: ...o mains voltage is available and the operating seal must be opened this is possible manually chapter 4 5 6 4 5 5 Manual switching off of control When in accumulator operation the device can be switche...

Страница 32: ...ng closing of the operating seal is possible by turning the driveshaft with the help of the protective cover alternatively with a hexagon socket wrench 12 mm After commissioning the electric motor mus...

Страница 33: ...y 4 sec every 2 sec Accumulator fault chapter 9 2 On Flashes every 8 sec every 30 sec Accumulator warning accumulator loses capacity Exchange accumulator chapte 9 3 On Flashes Automatic self test in n...

Страница 34: ...lation Automatic anti ood protection system for installation in above ground pipes Electric control device ready to plug in 230V 50 Hz Covering turnover board for optional surface load class K3 Cable...

Страница 35: ...ble concrete automatic anti ood protec tion system for installation in the base plate shaft system 4 7 Type plate A type plate is fixed to the housing cover of the backflow stop It contains following...

Страница 36: ...d protec tion system for above ground pipes Please take all important dimensions of the backflow stop from the following illustration D D 12 405 H1 205 L 250 400 Fig 8 Dimensions Table 9 Dimensions No...

Страница 37: ...from the following illustration 12 H max H min 20 20 H2 D D 30 H1 L 360x300 460 Fig 9 Dimensions Table 10 Dimensions Nominal width Dimensions Recess Weight D L H1 H2 H min H max mm mm mm mm mm mm mm K...

Страница 38: ...able 11 Specifications of control Specifications Werte Frequency 50 60 Hz 10 Control voltage 230 V AC 50 Hz Max connection power Pmax 4 5W operation Po ca 1 5W readiness Internal accumulator 12V 1 2Ah...

Страница 39: ...s thoroughly prior to installation In the case of non observance severe injuries may occur Make sure the staff members have required qualification chapter 2 2 Light crushes if construction or loose co...

Страница 40: ...of the backflow stop the electric pack control electric motor and control hose must be stored safely chapter 3 2 During the period between installation and commissioning the operating seal and the eme...

Страница 41: ...ed neither sidewards nor towards front or back Functional parts operating seal emergency seal cover etc may not be polluted by construction material and thus affected in its function The backflow stop...

Страница 42: ...ION Do not install back ow stop tilted neither sidewards nor towards front or back Functional parts operating seal emergenc seal cover etc may not be polluted by construction material and thus affecte...

Страница 43: ...low stop seats correctly In order to achieve a min backing of the water impermeable concrete the sealing flange art no 620382 can be mounted stepwise in the different grooves CAUTION The cable empty t...

Страница 44: ...itable for tile covering Fill joint around top section and floor covering with permanently elastic mass Upon requirement Render turnover board ABS free from grease and dust dry Apply tile adhesive sui...

Страница 45: ...nd description of switching on and switching off process 3 Mains connection already connected to control at our works 4 Output potential free contact for connection to control system 5 Motor supply ca...

Страница 46: ...omitted with closed operating seal Self induced backflow damages are not covered by manufacturer s warranty Malfunctions in the case of improper power socket The mains connection 4 Euro plug 230V 50...

Страница 47: ...inst flooding A manual opening closing of the operating seal is possible by turning the driveshaft with the help of the protective cover 10 alternatively with a hexagon socket wrench 12 mm Open operat...

Страница 48: ...move screw cap Slide spigot nut over hose end and put onto hose connection socket at backflow stop 13 screw down with spigot nut When screwed down properly connection is in accordance with protection...

Страница 49: ...00mA is not exceeded For further accessories such as signalling plant refer to ACO K9 online under www aco haustechnik de Connection of fault signal contacts Connect component in the connecting box of...

Страница 50: ...ions must be read thoroughly prior to commissioning and operation In the case of non observance severe injuries may occur Make sure the personnel is sufficiently qualified chapter 2 2 Contact with was...

Страница 51: ...g Q All sanitary and electrical works are finished chapter 6 Q Shaft and automatic antiflood protection system were cleaned thoroughly from possible building waste Q Before the Euro plug is inserted i...

Страница 52: ...ter 9 2 Q If the accumulator is functionable the reference run starts During the reference run the yellow LED 3 flashes During the reference run the operating seal drives into its basic position The f...

Страница 53: ...le or similar and fix 150 Control Q The red LED 2 lights up permanently in case of a backflow Q Operating seal closes automatically with a delay of 3 sec During closing process the yellow LED 3 flashe...

Страница 54: ...emergency seal 1 chapter 4 5 3 Remove locking screw from test connection 2 Insert test funnel 3 Fill in clear water up to upper edge of test funnel 100 mm Observe water level for 10 min If water leve...

Страница 55: ...f tightness test Open emergency seal 1 Pull pressure hose out of water 2 Control Q the red LED 2 goes out Q the operating seal opens automati cally after 30 seconds Q the yellow LED 3 flashes during t...

Страница 56: ...ction sys tem to the user Handover should be carried out as follows 1 Explain operating mode of automatic antiflood protection system to user 2 Hand over the automatic antiflood protection system full...

Страница 57: ...57 Commissioning and operation I...

Страница 58: ...8 4 7 3 1 Automatic self test In order to prevent seizing of the drive an automatic self test is carried out automati cally every 4 weeks The operating seal is closed and opened again for some second...

Страница 59: ...he user All further works require comprehensive expert knowledge as well as a big deal of experience in handling automatic antiflood protection systems This lies in the ACO service s responsibility El...

Страница 60: ...which can be carried out by the user are described in this sub chapter 8 3 1 Monthly checks The following checks have to be carried out once a month Q Check for leakages Q Close operating seal and ope...

Страница 61: ...Assembly of components Manual switching off of control chapter 4 5 5 Commissioning programme start chapter 7 2 2 Check of operating seal chapter 7 2 3 Check of emergency seal chapter 7 2 4 Check of b...

Страница 62: ...well as operating seal and emergency seal 2 replace if required Then grease sealings thoroughly 1 2 Clean driveshaft 3 and actuator of operating seal 4 thoroughly and check for damages replace if req...

Страница 63: ...be possibe to open the flaps in flow direction 6 7 Apply cover 8 to housing Q Adjust lever for emergency seal verti cally to enable lever to slide in guide 9 8 9 Tighten screw joint of cap nuts in seq...

Страница 64: ...2 The user may carry out only such works as described in this operating manual All further works comprise comprehensive expert knowledge as well as a big deal of experience in the handling of automati...

Страница 65: ...capacity Accumulator exchange recommended X 9 3 Motor fault LED 2 lights permanently LED 4 lights permanently warning signal sounds every second During a backflow the operating seal is blocked by a f...

Страница 66: ...flow stop is blocked by a foreign body Remove foreign body and carry out maintenance as per maintenance plan X 8 4 No backflow detection by control Pressure hose not laid rising condensation water avo...

Страница 67: ...the case of non observance severe injuries may occur Make sure the personnel is sufficiently qualified chapter 2 2 In addition observe safety indications for Transport and Storage chapter 3 1 Electric...

Страница 68: ...aning pipe without locking ACO K9 online under www aco haustechnik de CAUTION Information on fastening torque during assembly of cleaning pipe cover chapter 8 4 Sequence of stopping retrofit to cleani...

Страница 69: ...pelines expertly 10 4 Disposal The automatic antiflood protection system partly consists of recyclable materials CAUTION Improper disposal endangers the environment Regional disposal regula tions have...

Страница 70: ...on in the base plate Nominal width art no DN OD 110 620370 DN OD 125 620487 DN OD 160 620371 conform to regulations Machine parts of the plant are in conformity with further Directives The following h...

Страница 71: ...71 Operator manual Period from to Inspection and maintenance works Works Date Signature...

Страница 72: ...72 Operator manual Period from to Repair and servicing works Works Date Signature...

Страница 73: ...73 Operator manual Period from to Checks Works Date Signature...

Страница 74: ...74...

Страница 75: ...75...

Страница 76: ...O Passavant GmbH Im Gewerbepark 11c 36457 Stadtlengsfeld Tel 49 0 3 69 65 81 9 0 Fax 49 0 3 69 65 81 9 3 61 www aco haustechnik de ACO H a u s t e c h n i k LTC 918 07 2011 O Sach Nr 0173 06 22_V1 0_E...

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