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Installation

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Oleolift-C

3.2 Overview of earthwork and installation works

Item Work

Description

Chapter

Laying and connecting the on-site inlet pipe

3.3.5

Backfilling the excavation

3.3.12

Installation of shaft components

3.3.4

Mount oil layer sensor idOil-OIL / 1

3.4.5

Mount oil layer sensor idOil-OIL / 2

3.4.5

Mount the idOil-LIQ high liquid level sensor

3.4.5

Assembling the chain holder

3.4.1

Assembling cable gland

3.4.4

Laying and connecting the on-site ventilation pipe

3.3.6

Installation in the outdoor cabinet (optional)

3.3.10

Installation in the outdoor cabinet (optional)

3.3.10

Laying and connecting the on-site pressure pipe

3.3.8

Laying and connecting the on-site blank cable pipe

3.3.7

Digging the excavation

3.3.2

Mounting the level probe with protective pipe

3.4.3

Installing the submerged pumps

3.4.2

Installing the tank

3.3.3

Installing on-site direct suction (optional)

3.3.9

–

Execute leak test

3.3.11

Содержание Oleolift-C

Страница 1: ...s life The German version of the instructions for use is definitive Issued 2020 08 11 V0 3_DE Original instructions for use Light liquid separator separator class I according to DIN EN 858 1 in conjun...

Страница 2: ...rmany Telephone 49 0 36965 819 444 Fax 49 0 36965 819 367 service aco com Target group The target group for these operating instructions is technically trained personnel The personnel must have the ap...

Страница 3: ...14 2 1 2 Tank 14 2 1 3 Cover plate complete 16 2 1 4 Oleolift control unit 17 2 2 Accessories 17 2 3 Components 18 2 4 Operating principle 20 2 4 1 Separator chamber 21 2 4 2 Sampling 22 2 4 3 Pump s...

Страница 4: ...socket optional 51 3 5 3 Installing the control unit 51 3 5 4 Connecting the control unit to the power supply 51 3 5 5 Connect the connection cable of the submerged pumps 52 3 5 6 Check the rotational...

Страница 5: ...10 Operating log 85 5 Regular testing inspection and maintenance 86 5 1 Quarterly maintenance of the pump station 86 5 2 Half yearly maintenance of the light liquid separator 87 5 3 5 year general ins...

Страница 6: ...which mineral oil products containing up to 100 biodiesel and biofuel oil and or up to 10 ethanol are handled retention Pre separation of light liquids from wastewater which undergoes more stringent t...

Страница 7: ...stitutes a plant for the limitation of hydrocarbons in waste water containing mineral oil within the meaning of Part E paragraph 2 of Annex 49 of the Wastewater regulation In these cases the value for...

Страница 8: ...CO parts or spare parts approved by ACO Introduction No substances may be discharged into the plant which could impair the stability of the materials used the functional capability of the plant or com...

Страница 9: ...they are up to date only applies for Germany Provisions in other countries can vary Light liquid separator EN 858 1 Separator systems for light liquids Part 1 Principles of design performance and tes...

Страница 10: ...ter lifting plants for faecal free wastewater DIN EN 12050 4 Wastewater lifting plants for lanf and site drainage Part 4 Non return valves for faecalfree wastewater and wastewater containing faecal ma...

Страница 11: ...people from the owner operator or designated third parties who by virtue of their training knowledge and practical experience ensure that they can execute assessments inspections or tests and inspecti...

Страница 12: ...cts the head in case of low ceilings and from falling objects e g during transport Safety glasses and goggles protect eyes from infections especially during launch maintenance and repair 1 7 Warnings...

Страница 13: ...ting the unit parts using a crane or crane hook Comply with the accident prevention regulations Check the working load limit of the crane and the slings Never stand under the suspended load Prevent ot...

Страница 14: ...e pumping system with the formation of a backflow loop protection against backflow from the sewer 2 1 Product features For further key data of individual components Chapter 7 Technical data 2 1 1 Plan...

Страница 15: ...de of polyurethane foam PPI 10 Submersible pipe for direct suction optional Warning system type idOil 30 for checking the thickness of the oil layer and liquid level 3x sensor mounting set 2x oil laye...

Страница 16: ...range 0 1 0 4 bar 20 50 and or 80 m connecting cable bending radius maximum 120 mm Integrated sampling Integrated in the pump station chamber arranged via the collection area and or pump area Samplin...

Страница 17: ...imension 806 x 2 000 x 338 mm Wx H x D With horizontal partition wall Area above the partition Spare space for a local Multi Control mono or duo switching device with socket 230 V and 400 V Area below...

Страница 18: ...t Description 18 100 Oleolift C 2 3 Components 52 53 54 55 50 51 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 21 23 24 25 26 27 28 29 30...

Страница 19: ...able for the sensors 30 Cable feed through sealing insert 31 Socket pipe with socket seal connection to on site cable conduit also available in left flow direction 32 Direct suction complete optional...

Страница 20: ...m levels in the separator chamber H AL Signalling of high water alarm and simultaneous locking of the pump 80 Signalling of the necessary emptying at 80 of the maximum light liquid storage quantity 10...

Страница 21: ...dispersed light liquids are also separated via the coalescence insert This further improves the separation efficiency However coalescence is not sufficient to separate stable emulsions Coalescence pr...

Страница 22: ...separator chamber immediately Before emptying first empty or pump out the contents of the pump station chamber As the switching on of the submerged pumps in the pumping station is blocked by this mess...

Страница 23: ...ressure pipe above the Pipe base backflow loop level From there the wastewater flows by gravity to the drainage sewer Two ball retaining valves prevent a backflow from the pressure pipe and into the p...

Страница 24: ...rd information 5 Approval No 6 Test conformity marking 7 DOP No Declaration of Performance 8 Internet address 9 Nominal size 10 Type of sludge trap 11 Separator chamber volume 12 Pump station usable v...

Страница 25: ...Channel optional 2 Manhole cover optional 3 On site ventilation pipe for Lipulift C 4 Outdoor cabinet optional 5 Control unit 6 On site backflow loop 7 Outdoor cabinet optional 8 PBBL Pipe bottom bac...

Страница 26: ...level sensor 3 4 5 7 Assembling the chain holder 3 4 1 8 Assembling cable gland 3 4 4 9 Laying and connecting the on site ventilation pipe 3 3 6 10 Installation in the outdoor cabinet optional 3 3 10...

Страница 27: ...minimum depth for frost free earthworks is regulated in DIN 1054 In this standard the depth is cited as min 80 cm but can be stipulated even higher due to supplementary regional ordinances or empirica...

Страница 28: ...on pit during the construction stage Slings for transport using lifting gear Tank and cover plate Use 3 part harness with at least 5 m long strands made from chain or cables with load hooks and NG 5 s...

Страница 29: ...lip out of place e g during transportation or on site then this should be tightened again as follows On cold days pre heat the sealing e g construction tank Clean spigot Fit the circular rotating mech...

Страница 30: ...andard supporting rings can be installed between the cover and the cover plate to adjust to the upper level of the terrain on site Supporting rings with construction heights from 70 to 210 mm can be o...

Страница 31: ...an adequate bonding time has passed once the mortar has reached a compressive strength of at least 10 N mm When installing in asphalt surfaces it is not permitted to tar over the cover Specifications...

Страница 32: ...t the spigot end of the inlet pipe if the spigot end of the pipe is inserted too deeply then the installation parts will be damaged Use acid free lubricant to grease the spigot of the inlet pipe and t...

Страница 33: ...xcavations Specifications Pipe nominal size DN 100 OD 110 mm The cable conduit must be laid from the container to the installation site of the control unit plant room or outdoor cabinet in a continuou...

Страница 34: ...tance valves are not allowed in the pressure pipe Connect the pressure pipe stress free Pressure line DN 50 DN 70 or DN 80 all NS with DL 50 Compression fitting ID 63 mm to ID 75 and 90 can be purchas...

Страница 35: ...s Back flow level The highest level to which water can rise within a drainage system Back flow loop Part of the pressure pipe of a wastewater lifting plant above backflow level Lay the backflow loop a...

Страница 36: ...into the grease separator after disposal Limit the maximum length to the performance of the suction vehicle pump The following products for creating direct suction can be purchased from ACO as optiona...

Страница 37: ...e implemented for direct suction OD 90 mm OD 75 mm OD 90 mm OD 75 mm OD 90 mm OD 75 mm Variant with connection box Variant with street installation cap Variant with disposal shaft Assemble the part fo...

Страница 38: ...inet 1 note the buried depth 3 outdoor cabinet data sheet Build the foundation 4 for the outdoor cabinet 1 and at the same time position the cable duct above the foundation Install and fix the outdoor...

Страница 39: ...site pressure pipe in the outdoor cabinet as a backflow loop 4 Backfill the excavated hole 4 3 2 1 3 3 11 Leak test WARNING Danger of injury caused by incorrect execution Any resulting buoyancy forces...

Страница 40: ...phalt surface the cover must not be moved The shaft structure may not be loaded until the excavated pit has been completely backfilled and the materials used have cured sufficiently Backfill the excav...

Страница 41: ...hapter 2 1 2 Tank The description applies to both submerged pumps Assemble the shackle on the handle of the submersible pump and or lay the chain around the submerged pump handle and connect two chain...

Страница 42: ...only way that enables the submerged pumps to be removed and to be stored to the side next to the inspection opening 3 4 3 Mounting the level probe with protective pipe The level sensor has a 20 m 50...

Страница 43: ..._ DL100 1 000 6 10 3000 _ DL50 1 000 6 10 3000 _ DL100 1 000 15 30 4500 _ DL100 1 000 Cut the protective pipe to the longitudinal measurement L length L Insert the level sensor in the protective pipe...

Страница 44: ...l the connecting cable for the level sensor upwards not while energised until it reaches the chain holder Place the loop around the cable eye and fasten with cable tie Hang the cable lug on the chain...

Страница 45: ...wall 7 Socket pipe 8 On site blank cable pipe 9 Level probe connection cable 10 Cable extension for idOil sensors e g twisted pair cable 2 x 0 75 mm unshielded 11 Submerged pump 1 connection cable 12...

Страница 46: ...cable extension in the recesses of the seal insert half 6 and pull it through the cable conduit into the terminal compartment of the control unit Fold the upper half of the sealing insert onto the low...

Страница 47: ...d 2 idOil OIL oil layer sensors each with 5 m connection cable 1 LCJ3 cable connector and 3 sensor mounting kits dowels screw hooks and cable ties are supplied loose on delivery The cable connector pr...

Страница 48: ...ent of the switching points in a loop around the screw hook and fix it with cable ties 3 After mounting all sensors put the cover back in place 2 1 3 Setting switching points to oil layer sensors idOi...

Страница 49: ...Push the high liquid level sensor into the screw connection Attach the high liquid level sensor with a union nut at a distance of 50 mm 50 Lift the cover out of the cover frame and store to the side...

Страница 50: ...5 Control units or the documents accompanying the product Assembly and operating instructions idOil 30 IMPORTANT Voltage failures caused by longer cable routes must be considered on site Heating and...

Страница 51: ...3 Installing the control unit Mounting on a wall Specifications Flood proof and clear wall surface of at least 1 000 mm x 1 000 mm width x height Select the maximum distance according to the length o...

Страница 52: ...on of the submerged pumps IMPORTANT The rotational direction is correct i e clockwise when the protective cover 2 moves as shown 1 Check the rotational direction Switch on the submerged pump and switc...

Страница 53: ...he control unit and connect to the electrical system 3 5 10 Connect fault message device optional If a fault signalling device is specified this should be installed so that a system malfunction is sig...

Страница 54: ...ckets refer to representation for the plant Chapter 2 3 Components Lift the lid out of the cover 54 56 and store it on its side Clean the plant Check the setting values in the menu points for the cont...

Страница 55: ...eter P 1 optional 7 Cam lock Item Control and display element Function or meaning Explanation 1 Touch Panel Chapter 4 3 Touch panel 3 6 Display current consumption of the pumps The ammeter displays th...

Страница 56: ...11 10 9 1 2 3 4 5 8 7 6 1 Control panel Select Detailed view page view 2 Control panel Select the Settings page view 3 Control panel Select the Fault memory page view 4 Display panel Display pump P2...

Страница 57: ...in automatic mode 5 Text Display pump status Selection Automatic Manual Locked 6 h Display number of operating hours Numerical value indicates number of operating hours 7 Display number of pump starts...

Страница 58: ...rol page view Operating elements Item Operating field Meaning Explanation 1 Overview Select Overview page view Press the control panel The display changes to the Overview page view 2 Settings Select t...

Страница 59: ...r P2 6 Display panel Display the number of operating hours of pump P1 or P2 7 Display panel Pump P1 or P2 Display pump status 8 Control display panel Display or select pump operation Operating element...

Страница 60: ...xt Display pump status Selection Automatic Manual Locked 8 Display operation Display field off Pump out of operation The display panel lights up Pump in manual mode The display panel flashes Pump in a...

Страница 61: ...ing language Press the control panel The operating language changes to English 3 Detailed view Select Detailed view page view Press the control panel The display changes to the Detailed view page view...

Страница 62: ...lay period xs 1 2 3 13 12 11 4 5 6 7 10 8 9 1 Control panel disable settings for maximum operating time 2 Display panel Display settings for maximum operating time 3 Control panel Activate settings fo...

Страница 63: ...ss the control panel Enter value for stop delay period via the window 0000 7 8 9 4 5 6 CR 1 2 3 ES 0 ENT and confirm with ENT 8 Activate Activate forced switch on Press the control panel settings for...

Страница 64: ...ontrol Process OLEOLIFT Overview Detailed view Settings Time Date Process Functions On and off switch points Single double pump station preselection Please select the type of pump control Single pump...

Страница 65: ...e function without peak load 3 Double pump station Select double pump station Press the control panel Select the control unit operation for double pump station 4 with Peak load Select operation with p...

Страница 66: ...cm Max Alarm switch off point xcm Peak load switch on point xcm Peak load switch off point xcm Base load switch on point xcm Base load switch off point xcm Dry run switch off point xcm Dry run switch...

Страница 67: ...Enter level settings Press the control panel Enter the value for the various level settings via the window 0000 7 8 9 4 5 6 CR 1 2 3 ES 0 ENT and confirm with ENT 5 On and off switch points Page view...

Страница 68: ...ay panels Display or select alarm message with alarm name and time stamp 5 Control panel Acknowledge alarm message 6 Control panel Select the Operating log page view 7 Control panel Select the Fault m...

Страница 69: ...Operat ing log page view Press the control panel The display changes to the operating log page view 7 Fault Memory Select the Fault memory page view Press the control panel The display changes to the...

Страница 70: ...fault Out of Interval MESSAGE ON 5 4 3 1 2 1 Display panel Display alarm messages with alarm name time stamp and status 2 Control panel Browse the fault memory 3 Control panel Select the Operating lo...

Страница 71: ...play panel Show timestamp 9 Control panel Select the Operating log page view 10 Select the Fault memory page view 11 Control panel select Malfunction list page view Operating elements Item Operating f...

Страница 72: ...alfunc tion list page view Press the control panel The display changes to the Malfunction list page view Example of a keyboard Display elements Item Display panel Meaning Explanation 5 Display descrip...

Страница 73: ...This work may only be carried out by a qualified electrician Special care must be taken when making adjustments to the electrical components I ON 0 OFF 14 13 12 11 10 9 8 7 6 1 2 3 4 5 1 Power supply...

Страница 74: ...ration P1 or P2 Automatic Settings system 4 Select Deutsch operating language Deutsch 9 Set the date and time Date and time 12 Enter station name OLEOLIFT Settings Pump Control Process 1 Disable maxim...

Страница 75: ...int 67cm NS 3 6 88cm NS 6 10 79cm NS 15 30 Peak load switch off point Base load switch on point 62cm NS 3 6 83cm NS 6 10 74cm NS 15 30 Base load switch off point Dry run switch off point 5cm Dry run s...

Страница 76: ...arge conditions for effluent The pump station chamber can be filled via the inlet pipe of the plant or via the inspection opening Requirement Separator chamber is filled with water The description app...

Страница 77: ...he water filling Air escapes from the submerged pump chamber Lower the submerged pump further vertically until the coupling piece sits in the underwater automatic coupling Hook the chain onto the chai...

Страница 78: ...off then set an stop delay period and or increase the set stop delay period The pump station chamber can be filled via the inlet pipe or via the inspection opening cover above the pump station chambe...

Страница 79: ...ad PL level Pump 2 also switches on Interrupt the inlet PL When the water level reaches the OFF level the pumps switch off OFF or SDP OFF Ending automatic mode End pump 1 and 2 automatic mode Chapter...

Страница 80: ...ctions must be utilised In addition existing statutory provisions and water law provisions regarding self monitoring maintenance and general inspection must be observed IMPORTANTThe plant must only be...

Страница 81: ...or inspections then the light liquid separator plant must not be put back into service until these defects have been remedied Controls executed possible defects and their remedial works must be docum...

Страница 82: ...liquid escaping from the maintenance opening Enter the date and address of an approved waste disposal company in the operating log The resulting disposal volume is 1 15 x the total volume of the plan...

Страница 83: ...ing process Chapter 4 8 2 Cleaning the coalescence insert Remove both oil layer sensors 42 44 from the system clean and store them on their sides A grease dissolving cleaning agent and a brush can be...

Страница 84: ...suitable cleaning possibilities exceptional case or if there are other reasons for this a single use is also possible in exceptional cases The soiled coalescence mats are removed from the support bask...

Страница 85: ...old water or only when absolutely necessary with additional cleaning agent and spray it with a HP device with maximum 60 bar and at 60 C Only ever utilise separating friendly cleaning agents Obtain re...

Страница 86: ...osal draining and cleaning IMPORTANT If defects are determined during inspection and tests then the plant may only be initially put back into service when these defects have been remedied 5 1 Quarterl...

Страница 87: ...parator In addition to the self monitoring measures the following work must also be done Control the coalescence insert for damage and exchange it when required Check on the visible interior areas and...

Страница 88: ...ons executed maintenance and test results any defects and their remedial works must be documented in the operating log Scope of the inspection work Checking the leak tightness according to the provisi...

Страница 89: ...tewater and wear protective equipment Chapter 1 6 Personal protective equipment Never execute work on the connections and pipes unless they are depressurised Burns due to hot surfaces Allow the pump m...

Страница 90: ...e the level sensor Float switch is defective Exchange the float switch es Knocking noises vibrations in the pressure pipe on switching off the submerged pump s Stop delay period of the submerged pumps...

Страница 91: ...Technical data 91 100 Oleolift C 7 Technical data 7 1 Oleolift C 7 1 1 Dimensions 45 ca 500 90 45 DN OD 1 DN 2 D1 max 550 D2 H2 125 H4 H3 H1 T T Basin D4 D3 EL KL...

Страница 92: ...630 370 730 160 50 3 6 1800 _DL50 2 200 2 450 800 625 1 550 1 580 240 1 630 370 730 160 50 3 6 2500 _DL50 2 200 2 450 800 625 1 550 1 580 240 1 630 370 730 160 50 6 10 2500 _ DL50 2 200 2 450 800 625...

Страница 93: ...e capacity Overall 50 sludge storage capacity cpl cpl 3 6 600 _DL50 600 460 2 830 140 830 6 950 2 200 3 6 900 _DL50 900 460 2 830 210 830 6 950 2 200 3 6 1200 _DL50 1 200 460 2 830 280 830 6 950 2 200...

Страница 94: ...kW 1 33 1 84 Pump motor output P2 kW 1 10 1 50 Pump motor nominal current A 2 4 3 4 Maximum starts per hour 30 30 Maximum ball through flow mm 10x10 45 Impeller type Open channel impeller Open channel...

Страница 95: ...Technical data 95 100 Oleolift C DRG 200 4 100 ex 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 6 5 7 7 5 8 8 5 9 H m 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Q l s Application range Scope DRG 200 4 100 ex...

Страница 96: ...ey data Shaft components Extension height mm Weights kg Supporting ring AR V 625 70 50 90 60 110 70 210 140 Supporting ring AR V 800 110 110 160 165 210 220 7 4 Manhole covers Class D 400 Nominal size...

Страница 97: ...ction type control unit Isolated alarm contact Fuse alarm output Rechargeable accumulator mains independent alarm Alarm volume MultiControl Duo dimensions incl cable glands Circuit diagram The complet...

Страница 98: ...t C Oleolift C_NS Submerged pumps 3 6 600 _ DL 50 3 6 900 _ DL 50 3 6 1200 _ DL 50 3 6 1800 _ DL 50 3 6 2500 _ DL 50 6 10 2500 _ DL 50 6 10 2500 _ DL 100 6 10 3000 _ DL 50 6 10 3000 _ DL 100 15 30 450...

Страница 99: ...leak tightness Ball valve and or gate valve in the pressure pipe function test actuation open position leak tightness Fixing of the pressure pipe Switching and setting of the switching on levels in th...

Страница 100: ...ACO Tiefbau ACO Tiefbau Vertrieb GmbH Am Ahlmannkai D 24782 B delsdorf Tel 49 4331 354 500 Fax 49 4331 354 358 www aco tiefbau de ACO creating the future of drainage...

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