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Base

Mounter and Laminator

User Manual

“A” Version Models, Rev B

October 2017

Содержание 64614A

Страница 1: ...62 54Base Mounter and Laminator User Manual A Version Models Rev B October 2017...

Страница 2: ...SEAL assumes no responsibility for any errors that may appear in this document nor does it make expressed or implied warranty of any kind with regard to this material including but not limited to the...

Страница 3: ...so contains important instructions to prevent accidents personal injury and or serious damage prior to or during operation of the machine Familiarize yourself thoroughly with the functioning and opera...

Страница 4: ...s 8 1 4 Warnings 8 1 4 1 General ESD warning 8 1 4 2 In this manual 8 1 4 3 On the machine 9 2 Description 9 1 1 General description 10 2 1 Parts identification 10 2 2 Process principle 11 3 Specifica...

Страница 5: ...5 4 2 Using the upper section only 25 5 4 3 Upper and lower section 25 5 4 4 Presetting the tension 26 5 4 5 Pressure setting 27 5 5 Processes and settings 28 5 5 1 Mounting images or decals 28 5 5 2...

Страница 6: ...chased the machine from the manufacturer or its representative 1 1 2 Warranty period The standard warranty period on this machine is one year from the date of purchase This period however can be longe...

Страница 7: ...evice at the front side of the nip at the main rollers These devices perform a check of the operation between transmitter and receiver When an error is detected e g the signal is interrupted the motor...

Страница 8: ...LAMINATING ROLLERS WILL CAUSE BUILD UP OF ELECTROSTATIC CHARGES Maintaing room humidity between 50 and 70 is the best preventive measure to reduce static buildup 1 4 2 In this manual In this manual yo...

Страница 9: ...ANGER OF GETTING INJURED BY ROTATING PARTS MAKE SURE THAT THESE ROTATING PARTS DO NOT CATCH YOUR FINGERS CLOTHING HAIR ETC This symbol is placed on in feed table arms and on the cabinets just above th...

Страница 10: ...is equipped with a heater to assist in the lamination process The heat assist makes the adhesive more active and allowes it to spread more evenly which improves the results The machine has two materi...

Страница 11: ...d table 2 When using a pressure sensitive laminate it often has a release liner 3 that has to be removed As in the top half it runs via a splitter bar 6 where the release liner is removed This release...

Страница 12: ...MENTS Figure 4 Machine identification labesl example 2 2 Machine dimensions Uncrated Metric American Model Type 54 62 Unit 54 62 Unit Width 190 5 207 5 cm 75 81 7 in Height 130 8 130 8 cm 51 5 51 5 in...

Страница 13: ...Standard number of shaft positions Material unwind 2 auto grip Release liner wind up 1 2 5 Optional features The 54 62 Base A version has several options available They are Item Description Part numb...

Страница 14: ...elow refer to Figure 5 1 Cut the straps 2 With another person lift off the carton box and remove any loose packing material 3 Remove the plastic bag and put the accessories aside Figure 5 Ramp positio...

Страница 15: ...nd the shaft supports and remove the foam pads Cut the straps holding the in feed table arms Cut the straps around the main roller axis and move up the top main roller to remove the transport blocks f...

Страница 16: ...or 60Hz single phase 230VAC 13A with breaker not exceeding 16A or single phase 115VAC 20A with a breaker not exceeding 20A WARNING MAKE SURE THE POWER SUPPLY CABLE AND OR THE EXTENSION CABLE IS NOT B...

Страница 17: ...w of the functions of the controls on the control panel 7 and elsewhere on the machine Figure 8 Note Switch on the heat assist approximately 15 minutes before use if a process requires the rollers to...

Страница 18: ...ED will light up when the beam of the optical safety device at the input side of the nip is not interrupted Forward 6 pushbutton Press to start the rotation of the rollers in the forward direction The...

Страница 19: ...wheel counter clockwise the pressure will decrease The pressure is indicated on the control panel by 4 LED s Foot switch 3 snap switch Press and hold the switch to start the rotation of the rolls Ins...

Страница 20: ...he forward button release the footswitch and then release the forward button An interruption of the light beam of the optical safety device in front of the rollers will also stop the rotation of the r...

Страница 21: ...3 fpm The position of the speed pot will be about the same as in normal mode to produce the same speed Slow mode speed with the footswitch always runs in the forward direction WARNING KEEP CLEAR OF TH...

Страница 22: ...not touch the edges of the recess 10A d 8 2 5 mm 5 16 3 32 in If not see chapter 5 Maintenance Figure 10 Auto grip shaft When the shaft is rotated inside a cylinder the rubber cord will move to the s...

Страница 23: ...n the adhesive 2 side in contact with the image must be on the bottom when unwinding the film to the front of the machine Figure 13 Film adhesives 1 Take the auto grip shafts from the unwind positions...

Страница 24: ...the film and set the pressure and tension When processing thin images a release board is needed to feed in the film When this panel is through the nip is set to zero and the images can be fed The rel...

Страница 25: ...ed table If the film has a release liner Peel off the release liner Pull the release liner up and stick it to the tube on the wind up position 4 Stick the leader panel to the film and feed the panel i...

Страница 26: ...d table 7 Push the films with a leader panel C into the nip using slow mode B Note Use a leader panel of the same material thickness and width as the panels to process Use a release board when process...

Страница 27: ...rial thickness and width as the panels to process 1 Set the nip to the thickness of the panel 2 Feed the leader panel into the nip in slow mode 3 When the edges of the film s are through the nip set t...

Страница 28: ...n which the leading edge of the image is applied to the board 6 Apply the image 3 to the board C 7 Insert the edge with the image adhered to into the nip D 8 Lay the loose end 4 of the image smoothly...

Страница 29: ...will damage the silicone coating of the rollers and will void the warranty 7 Cut this panel free using a blade cutter 8 Back up the leader panel using the reverse 9 Cut the film using a safety blade c...

Страница 30: ...roller onto the bottom roller nip setting 0 and set the pressure to approximately 80 3 Now feed the images into the nip allowing a gap between them 4 Cut the result with a safety blade cutter when the...

Страница 31: ...s Clean the shafts and the rubber cords on it as required 5 1 1 Cleaning the silicone covered rollers The rollers must be cleaned regularly to prevent a build up of adhesive residue This may eventuall...

Страница 32: ...not correct as follows Loosen the clamp 2 with the screw 1 until the cord is free on one side Shorten the cord by approximately 10 mm 0 4 in Put the end of the cord back underneath the clamp 2 Secure...

Страница 33: ...Wrinkles due to faulty roller alignment The wrinkles occur on one side only left or right This is a machine adjustment error Contact your dealer and ask for technical assistance 5 4 Technical assista...

Страница 34: ..._______________ Process __________________________________ Application Use ___________________________ Upper Unwind Shaft _______________________ Lower Unwind Shaft _______________________ Wind up Sha...

Страница 35: ...dhesive backing to make an image self adhesive On the side that is in contact with the image the carrier has an adhesive with or without release liner The carrier can function as release liner or be s...

Страница 36: ......

Страница 37: ...Glossary 37 English...

Страница 38: ...Brands Technical Service US Canada Ph 1 800 486 6502 Fax 1 800 966 4554 Email tsorder acco com SEAL Brands Customer Service US Canada Ph 1 800 257 7325 Fax 1 800 966 4554 Email csorder acco com www s...

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