Accella TyrFil Flushless Pump Скачать руководство пользователя | Manualshive

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TyrFil

®

Flushless Pump

Flatproofing Technical Manual

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Содержание TyrFil Flushless Pump

Страница 1: ...TyrFil Flushless Pump Flatproofing Technical Manual...

Страница 2: ...e basic steps incorporated in the control air water valve procedure for filling a tire general troubleshooting if problems occur and general procedures for fixing the machine if problems occur If any...

Страница 3: ...y Supplies 9 III Preparation Tire Wheel Preparation 10 Equipment Set Up 10 IV Tire Flatproofing Process Start Up Procedures 12 Processing 14 Tire Pressurization 17 Clean Up Procedures 17 V Pump Mainte...

Страница 4: ...em into the tire replacing all of the air Pressurizing the tire to the recommended inflation pressure Curing at the proper time and temperature to ensure optimum filled tire performance It is a precis...

Страница 5: ...ance of such equipment Accella Tire Fill Systems shall not be responsible for any injury or damage to persons or property in connection with the processing or use of our products Further Accella Tire...

Страница 6: ...hless Pump Accella Tire Fill Systems original flatproofing pump was pioneered by Graco Inc in the early 1970s and has had many innovations since The Graco pump has an excellent performance reliability...

Страница 7: ...oto 7b Hypodermic Needles Needles are used for venting tires during the filling process The standard size is 12 gauge 3 inch Other sizes are available For your convenience these are available from Acc...

Страница 8: ...connect the air supply from the pump and close the release type ball valve on the air motor when servicing the air motor or cylinder displacement unit Spilled material must be cleaned promptly for eas...

Страница 9: ...9b Industrial First Aid Kit Kits should be properly stocked and readily accessible for emergencies photo 9b Eye Protection Eye protection is essential and should be worn at all times as liquids pressu...

Страница 10: ...roofing material A tire or wheel with a defect should not be used in flatproofing as it could result in a premature tire or wheel failure Allow time for drying if washing is required Tire contaminants...

Страница 11: ...tool Two or three holes on each end is sufficient d Loosen top hose clamp on desiccant sleeve and insert desiccant container with inspection window facing forward and the arrow pointing down e Tighte...

Страница 12: ...wing procedures when flatproofing tubeless tires for tires with tubes see the Miscellaneous Section Start Up Procedures 1 Remove manifold head mixer and fluid gun from the solvent container and wipe o...

Страница 13: ...pumping material make certain manifold and dispensing valves are fully open Partially opening the valves can cause improper ratio of ISO and CAT side material 9 Make sure the 1000 psi cylinder pressu...

Страница 14: ...ect the filling adapter to the tire valve stem Attach the filling adapter to the fluid gun 5 Fully open the valve on the manifold and begin filling the tire photo 14c 6 Check the internal tire pressur...

Страница 15: ...tire being flatproofed the bead can collapse Should this occur the bead can be reseated using the Flushless Manifold while still attached to the tire s valve system 1 To reseat the bead turn off the m...

Страница 16: ...disconnect the fluid gun and place over waste container 15 Lay filled tire on its side and place on a pallet Handle tires with tubes carefully as some tubes split easily Do not cure tires in an uprig...

Страница 17: ...ter it is filled If leakage is observed the tire may need to be repressurized and resealed Repressurization Voids or air pockets are created when uncured material escapes from a newly flatproofed tire...

Страница 18: ...ad from the hand valve photo 18c and wash manifold head in the solvent Open ball valve on the manifold and rinse the gauge port with solvent Store manifold head in the solvent when clean 8 Eject the m...

Страница 19: ...ht plugs Wet Seal Cups During initial setup the wet seal cups should be filled 1 4 full with throat seal liquid TSL oil This oil provides critical lubrication to the piston rods and also serves as a m...

Страница 20: ...will ensure that the tube will inflate properly Step 5 Remove the valve core and fill the tire as you normally would Step 6 When 30 50 of the final desired pressure has been reached insert the needle...

Страница 21: ...ly inside the tire resulting in an overpressurized condition or possibly burst the tire casing causing injury Method 2 Mark the 12 o clock position on the tire and dismount it With the tube removed dr...

Страница 22: ...ximately six to eight strokes 5 Continue Processing Begin processing as before using new material Although different types of TyrFil can be used without problem in the same equipment if you run out of...

Страница 23: ...a Tire Fill Systems or one of its agents Below are some helpful hints for maintaining totes Storage Full Should be stored indoors and heated to 72 F 22 C before use Storage Empty All bungs and dust co...

Страница 24: ...flush and alcohol must be kept in a closed drum labeled FLAMMABLE WASTE in an approved solvents storage area until delivered to a licensed disposer Salvaging Rims Flatproofed tires mounted on wheels w...

Страница 25: ...NG THE TROUBLESHOOTING SECTIONS PROBLEM PROBABLE CAUSE SOLUTION 1 Identify the problem you are having from the list in this section Once you have lo cated your problem proceed to probable cause 2 Prob...

Страница 26: ...Accella Tire Fill Systems approved sidewall injector Larger areas where the whole tire is affect ed will require dismounting cleaning and reprocessing b Check mixer Replace missing dirty or broken el...

Страница 27: ...d hoses a Verify 80 psi 6 bar at regulator b This is normal Replace with a less restrictive valve if possible c Material must be 72 F 22 C d Replace fluid hoses Pump is operating and sud denly seems t...

Страница 28: ...er or your technical representative before performing this test 1 Reduce the regulator setting to 40 psi 3 bar Open the ball valves on the ISO and CAT totes 2 Turn on the ball valve at the air motor 3...

Страница 29: ...isture in your system but they are not by themselves 100 effective If you are still having problems after you have installed a water filter 2 Install a lubricator part number EQ L354 photo 26b be twee...

Страница 30: ...800 821 4147 info accellatirefill com Visit www accellatirefill com for specs weight charts and more 2016 Accella Tire Fill Systems...

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