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Turbocharger / A100-M radial

Original assembly instructions – English

This document is valid for the VTR
series:

VTR184, VTR214, VTR254, VTR304,
VTR354

Purpose

The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.

Target group

The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.

VTR turbocharger

The very first step in heavy-duty turbocharging

—

ASSEMBLY INSTRUCTIONS

Turbocharger / VTR184 ... VTR354

Original assembly instructions – English

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Содержание VTR Series

Страница 1: ...d to the engine correctly and without any health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsible for fitting the turbocharger on the engine VTR turbocharger The very first step in heavy duty turbocharging ASSEMBLY INSTRUCTIONS Turbocharger VTR184 VTR354 Original assembly instructions English ...

Страница 2: ......

Страница 3: ... of target group 2 1 3 Symbols and definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 1 6 Definition of pictograms 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting loads 6 2 3 Occupational safety 7 3 Weight and transportation of the turbocharger 9 4 Installing the turbocharger 10 4 1 Completion work if required 10 5 Storage of new turbochargers and spare parts 11...

Страница 4: ...harger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instructions 1 3 Symbols and definitions The following symbols are used in the documents w Prerequisite u Work step Enumeration first level Enumeration second level Refers to a page number The trademarks of ou...

Страница 5: ...efinition of warning caution note WARNING Definition of warning Serious personal injuries and even accidents with fatal consequences may occur if work and operating instructions marked with this symbol and the word WARNING are either not followed or not followed precisely u Warning signs must be observed at all times CAUTION Definition of caution Serious machine or property damage may occur if wor...

Страница 6: ...afety helmet Ear protection Table 2 1 6 Definition of pictograms The following pictograms can occur in this document These point out actions that must be taken in accordance with the meaning of the relevant pictogram Pictogram Meaning Pictogram Meaning Tighten with specified torque Oil free grease free and dry Tighten over specified tightening angle Affix Hand tight tighten without tools Measure O...

Страница 7: ...ger itself or its accessories Are caused by the operating and auxiliary materials used Are a consequence of insufficient compliance with safety instructions All instructions contained in this chapter must be observed during all work on the turbochar ger Responsibility of the operating company In awareness of its responsibility the operating company must ensure that only authorised personnel work o...

Страница 8: ... sufficient loading capacity u Make sure the load is suspended properly on the crane hook u Do not let anyone stand beneath a suspended load Wear safety gloves to protect against mechanical hazards Wear safety helmet If there are two or more suspension points the attachment angle of 45 must not be ex ceeded This prevents excessive loading due to diagonal pull u Use a suitable edge guard if there a...

Страница 9: ... which you have received instruction or train ing Wear safety footwear to protect against mechanical hazard and risk of fall ing Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attached parts and do not use them as climbing aids u Use suitable climbing aids and working platforms for work above...

Страница 10: ...ions that are described in this chapter u Only perform operations for which you have previously received instruc tion or training Hazards due to operating materials and supplies Operating materials and supplies can include Oils greases coolants cleaning agents and solvents acids or similar substances WARNING Handling operating materials and supplies Swallowing or inhaling vapours of operating mate...

Страница 11: ...gear with a sufficient load limit must be used for installing the turbocharger The fol lowing weight specification applies to the heaviest variant possible Depending on the spe cification the weight specified on the rating plate may be lower than the standard value specified here Weights of the complete turbocharger Product Weight kg VTR 184 285 VTR 214 420 VTR 254 675 VTR 304 1100 VTR 354 1800 Ta...

Страница 12: ... of the turbocharger foot fixing screws in accordance with strength class 10 9 or 12 9 have to be used u Attach lifting gear to the turbocharger u Align turbocharger on bracket and place it u Tighten foot fixing screws with the admissible tightening torque u Remove the lifting gear 4 1 Completion work if required u Attach all gas air water and oil pipes in accordance with the enginebuilder s instr...

Страница 13: ... are not hazardous in the sense of the Hazardous Substances Ordinance Nevertheless the following points are to be observed when handling VCIs u Ensure good room ventilation u Do not eat drink or keep food at the workplace while working with VCIs u Wear safety gloves u Clean hands and face after working with VCIs u For further information refer to www branopac com Wear safety gloves to protect agai...

Страница 14: ...y an ABB Turbocharging Service Station and repacked u Inspect the package for damage If the package is damaged the turbocharger must be in spected by an ABB Turbocharging Service Station and repacked After every 3 years the following work steps must be performed by an ABB Turbocharging Service Station Inspect the component Replace the desiccant agent Repackage the component NOTICE Turbocharger rea...

Страница 15: ...Assembly Instructions VTR184 VTR354 5 Storage of new turbochargers and spare parts Copyright 2020 ABB All rights reserved HZTL455311P0027_EN Rev A July 2020 Page 13 17 ...

Страница 16: ...Assembly Instructions VTR184 VTR354 5 Storage of new turbochargers and spare parts Copyright 2020 ABB All rights reserved HZTL455311P0027_EN Rev A July 2020 Page 14 17 ...

Страница 17: ...Assembly Instructions VTR184 VTR354 5 Storage of new turbochargers and spare parts Copyright 2020 ABB All rights reserved HZTL455311P0027_EN Rev A July 2020 Page 15 17 ...

Страница 18: ...en ance and ordering spare parts Operation Manual The Operation Manual for the turbocharger with the relevant serial number is available on line on our website www abb com turbocharging The rating plate 01 is attached on the core hole cover of the turbocharger 1 Read the serial number 02 on the rating plate 01 of the turbocharger u The Operation Manual can be found online in accordance with the de...

Страница 19: ...Assembly Instructions VTR184 VTR354 6 Further information Copyright 2020 ABB All rights reserved HZTL455311P0027_EN Rev A July 2020 Page 17 17 ...

Страница 20: ...product on our website see Operation Manuals Copyright 2020 ABB All rights reserved Operation Manual Contact information ABB Switzerland Ltd Turbocharging Bruggerstrasse 71 a CH 5401 Baden Switzerland Phone 41 58 585 7777 Fax 41 58 585 5144 E mail turbocharging ch abb com www abb com turbocharging Visit our website by scanning the QR code HZTL455311P0027 ...

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