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168

Installation and commissioning

Chapter 12

Commissioning and maintenance of

the fault clearing system

1

Installation and commissioning

The protection relay system is in an "on-guard" situation where they can be inactive for several 
years and then suddenly be required to operate within fractions of a second.  This means that 
maintenance testing with certain time intervals should be performed to detect failures of the pro-
tection IED or the surrounding circuits. This is a complement to the advanced self supervision 
in the modern protection IED.

Relays are not expected to deteriorate with usage but extreme conditions such as mechanical 
shocks, AC or DC transients, high ambient temperatures, and high air humidity always have a 
certain likelihood of causing damages.

Delivered equipment undergoes extensive testing and quality control in the ABB manufacturing 
program. All types of IEDs and their integral components have been subject to extensive labo-
ratory testing during the development and design work. Prior to series production of a specific 
IED, it is Type tested according to national and international standards. Each individual relay in 
normal production is individually tested and calibrated before delivery.

Protection relays installed in an apparatus cubicle shall be checked in various ways before de-
livery. Insulation test (to check for bad wiring) and complete testing of all equipment with in-
jection of currents and voltages is performed.

During the design of the station certain steps shall be taken to limit the risk of failures e.g. all 
relay coils are connected to negative potential to earth to prevent contact corrosion due to elec-
trolyte.

Certain circuits are continuously supervised to improve their availability. Examples of such su-
pervisions are:

•

Trip circuit supervision

•

Protection DC supply supervision

•

DC system earth fault supervision

•

Busbar protection CT-circuit supervision

 Protection relays shall be encapsulated according to environment requirements. In tropical cli-
mates, cubicles are provided with glass-door and ventilation louvres. Heaters for anti-condensa-
tion, often thermostatically controlled are provided. Cubicle power-loss is limited not to exceed 
protection IED temperature limits which according to the IEC standard is 55

°

C.

Содержание RELION REL670

Страница 1: ... Copyright 2006 ABB All rights reserved Installation and commissioning manual Line distance protection IED REL670 About this manual Document No 1MRK 506 234 UEN Issued January 2006 Revision A ...

Страница 2: ...ELOW THE DATA CONTAINED IN THIS MANUAL IS INTENDED SOLELY FOR THE CONCEPT OR PRODUCT DESCRIPTION AND IS NOT TO BE DEEMED TO BE A STATEMENT OF GUARAN TEED PROPERTIES IN THE INTERESTS OF OUR CUSTOMERS WE CONSTANTLY SEEK TO ENSURE THAT OUR PRODUCTS ARE DEVELOPED TO THE LATEST TECHNOLOGICAL STAN DARDS AS A RESULT IT IS POSSIBLE THAT THERE MAY BE SOME DIFFERENCES BETWEEN THE HW SW PRODUCT AND THIS INFO...

Страница 3: ...g and installation overview 10 Chapter 4 Unpacking and checking the IED 11 Taking delivery unpacking and checking 12 Chapter 5 Installing the IED 13 Overview 14 Dimensions 15 Case without rear cover 15 Case with rear cover 16 Mounting dimensions 17 Side by side flush mounting dimensions 18 Mounting methods and details 20 Mounting the IED 20 Flush mounting 20 Flush mounting details 21 19 panel rack...

Страница 4: ... of CT circuits 42 Checking the power supply 43 Checking the binary I O circuits 44 Binary input circuits 44 Binary output circuits 44 Checking the optical connections 45 Chapter 7 Energizing the IED 47 Overview 48 Energizing the IED 49 Checking the self supervision signals 51 Reconfiguring the IED 51 Setting the IED time 51 Checking the self supervision function 51 Self supervision HMI data 52 Ch...

Страница 5: ... 78 Identifying the function to test in the technical reference manual 79 Exit test mode 79 Basic IED functions 80 Parameter setting groups ACGR 80 Differential protection 81 High impedance differential protection PDIF 87 81 Distance protection 82 Distance protection zones PDIS 21 82 Phase selection with load enchroachment PDIS 21 87 Power swing detection RPSB 78 97 Automatic switch onto fault log...

Страница 6: ...protection PSCH 85 148 Current reversal and weak end infeed logic for distance protection PSCH 85 150 Local acceleration logic PLAL 152 Scheme communication logic for residual overcurrent protection PSCH 85 152 Current reversal and weak end infeed logic for residual overcurrent protection PSCH 85 154 Logic 157 Tripping logic PTRC 94 157 Monitoring 161 Event counter GGIO 161 Event function EV 161 F...

Страница 7: ...Contents Using front connected PC or SMS 175 Repair instruction 178 Repair support 180 Maintenance 181 Chapter 14 Glossary 183 Glossary 184 ...

Страница 8: ...Contents ...

Страница 9: ...1 About this chapter Chapter 1 Introduction Chapter 1 Introduction About this chapter This chapter introduces the user to the manual ...

Страница 10: ...tall and commission the protection IED The manual can also be used as a reference during periodic testing The manual covers procedures for mechanical and electrical installation energizing and checking of external circuitry setting and configuration as well as verifying settings and per forming directional tests The chapters are organized in the chronological order indicated by chapter section num...

Страница 11: ...d other periodic maintenance measures The chapter Fault tracing and repair explains how to troubleshoot The chapter Glossary is a list of terms acronyms and abbreviations used in ABB technical documentation 1 3 Intended audience 1 3 1 General The installation and commissioning manual addresses the personnel responsible for the installa tion commissioning maintenance and taking the protection in an...

Страница 12: ...with 1 1 2 CB arr 1MRK 506 267 WEN Setting example 2 230 kV Extremely long overhead power line double bus single CB arr 1MRK 506 268 WEN Setting example 3 132 kV Short overhead power line double bus single CB arr 1MRK 506 269 WEN Connection and Installation components 1MRK 013 003 BEN Test system COMBITEST 1MRK 512 001 BEN PCM600 Protection and Control IED Manager 1MRS755552 Getting started guide ...

Страница 13: ...rmation Chapter 2 Safety information About this chapter This chapter contains safety information Warning signs are presented which urge the user to be careful during certain operations in order to avoid injuries to humans or damage to equipment ...

Страница 14: ...peration may be disrupt ed and IED and measuring circuitry may be damaged Warning Always connect the IED to protective earth regardless of the operating conditions This also applies to special occasions such as bench testing demonstrations and off site configuration Operating the IED without proper earthing may damage both IED and measuring circuitry and may cause injuries in case of an accident W...

Страница 15: ...s are sensitive to this phenomena Caution Do not connect live wires to the IED Internal circuitry may be damaged Caution Always use a conductive wrist strap connected to protective ground when replacing modules Electrostatic discharge ESD may damage the module and IED circuitry Caution Take care to avoid electrical shock if accessing wiring and connection IEDs when installing and commissioning Cau...

Страница 16: ...8 Note signs Chapter 2 Safety information 3 Note signs Note The protection assembly is designed for a maximum continuous current of four times rated val ue ...

Страница 17: ...9 About this chapter Chapter 3 Overview Chapter 3 Overview About this chapter This chapter outlines the installation and commissioning of the IED ...

Страница 18: ...sioning task can start A configuration done in the configuration and programming tool must also be available if the IED does not have a factory configuration downloaded The IED is unpacked and visually checked It is preferably mounted in a cubicle or on a wall The connection to the protection system has to be checked in order to verify that the installation is successful ...

Страница 19: ...11 About this chapter Chapter 4 Unpacking and checking the IED Chapter 4 Unpacking and checking the IED About this chapter This chapter describes the delivery and the unpacking of the IED ...

Страница 20: ... dered have been included in the delivery 4 Check for transport damages If transport damage is discovered appropriate action must be taken against the latest carrier and the nearest ABB office or representative should be informed ABB should be notified immediately if there are any discrepancies in relation to the delivery documents 5 Storage If the IED is to be stored before installation this must...

Страница 21: ...13 About this chapter Chapter 5 Installing the IED Chapter 5 Installing the IED About this chapter This chapter describes how to install the IED ...

Страница 22: ...rapid temperature variations powerful vibrations and shocks surge voltages of high amplitude and fast rise time strong induced magnetic fields or similar extreme conditions should be avoided Sufficient space must be available in front of and at the rear of the IED to allow access for main tenance and future modifications Flush mounted IEDs should be mounted so that IED modules can be added and rep...

Страница 23: ...h 19 rack mounting kit xx04000448 vsd C B D E A xx04000464 vsd J G F K H Case size A B C D E F G H J K 6U 1 2 x 19 265 9 223 7 204 1 252 9 205 7 190 5 203 7 186 6 6U 3 4 x 19 265 9 336 204 1 252 9 318 190 5 316 186 6 6U 1 1 x 19 265 9 448 3 204 1 252 9 430 3 190 5 428 3 465 1 186 6 482 6 The H and K dimensions are defined by the 19 rack mounting kit mm ...

Страница 24: ...details xx05000501 vsd B D E A C xx05000502 vsd J G F K H xx05000503 vsd Case size A B C D E F G H J K 6U 1 2 x 19 265 9 223 7 242 1 255 8 205 7 190 5 203 7 228 6 6U 3 4 x 19 265 9 336 242 1 255 8 318 190 5 316 228 6 6U 1 1 x 19 265 9 448 3 242 1 255 8 430 3 190 5 428 3 465 1 228 6 482 6 The H and K dimensions are defined by the 19 rack mounting kit All dimensions are in millimeters ...

Страница 25: ...ush mounting Case size Tolerance Cut out dimensions mm A 1 B 1 C D 6U 1 2 x 19 210 1 254 3 4 10 12 5 6U 3 4 x 19 322 4 254 3 4 10 12 5 6U 1 1 x 19 434 7 254 3 4 10 12 5 E 188 6 mm without rear protection cover 229 6 mm with rear protection cover C A B E D xx04000465 vsd ...

Страница 26: ...18 Dimensions Chapter 5 Installing the IED 2 4 Side by side flush mounting dimensions Figure 6 A 3 4 size IED from the 600 series together with RHGS6 case in 19 rack xx05000504 vsd 3 4 of19 1 4 of19 ...

Страница 27: ...1 6U x 1 2 of 19 214 0 259 3 240 4 190 5 34 4 13 4 6 4 diam 6U x 3 4 of 19 326 7 259 3 352 8 190 5 34 4 13 4 6 4 diam 6U x 1 1 of 19 438 7 259 3 465 1 190 5 34 4 13 4 6 4 diam xx05000505 vsd B A C G D E F Note With side by side flush mounting installation only IP class 20 is obtained To reach the IP class 54 the case by case flush mounting is recommended ...

Страница 28: ...ailable Flush mounting kit 19 Panel rack mounting kit Wall mounting kit Side by side rack mounting kit Side by side flush mounting kit 3 2 Flush mounting All IED sizes 1 2 3 4 and 1 1 of 19 and RHGS 6 6U 1 4x19 cases can be flush mounted Only a single case can be mounted in each cut out on the cubicle panel for class IP54 ingression protection Note Flush mounting cannot be used for side by side mo...

Страница 29: ...ounting details Figure 8 Flush mounting details PosNo Description 1 Sealing strip used to obtain IP54 class The sealing strip is factory mounted between the case and front plate 2 Four side holders 3 Groove 4 Four locking screws 5 Sealing strip en04000451 vsd panel 2 4 1 3 5 ...

Страница 30: ...ng procedure for 19 panel mounting Procedure 1 Carefully fasten the mounting angles to the sides of the IED Use the screws supplied in the mounting kit 2 Place the IED assembly in the panel 3 Fasten the mounting angles with appropriate screws PosNo Description 1a 1b Two rack flanges which can be mounted either to the left or right side of the case 2 Eight fastening screws xx04000452 vsd 1a 2 1b ...

Страница 31: ...unt the IED on a panel or in a cubicle 3 4 1 Wall mounting details Figure 10 Wall mounting details 3 4 2 Mounting procedure for wall mounting Procedure 1 Mount the bars PosNo 4 onto the wall See section 2 Dimensions PosNo Description 1 Four bushings 2 Eight screws 3 Four screws 4 Two mounting bars 5 Six screws 6 Two side plates xx04000453 vsd 1 2 3 4 5 6 ...

Страница 32: ...place 4 Make all external electrical connections to the IED terminal blocks It is much easier to do this without the unit in place 5 Mount the side plates PosNo 6 to the IED 6 Mount the IED to the mounting bars 3 4 3 Protection cover The IED can be equipped with a rear protection cover PosNo 1 which is recommended at this type of mounting See figure 11 Figure 11 Protection cover 3 4 4 How to reach...

Страница 33: ...ide 2 Remove all three fixing screws PosNo 2 on the opposite side from wall support 3 The IED can now be swung out for access to the connectors after removing any rear protection 3 5 Side by side rack mounting IED case sizes 1 2 or 3 4 of 19 and RHGS cases can be mounted side by side up to a maxi mum size of 19 PosNo Description 1 Screws 2 Fixing screws 80 mm View from above 1 en04000455 vsd 2 ...

Страница 34: ...ing plate PosNo 1 Use four of the delivered screws 3 Carefully turn the two IEDs up side down 4 Fasten the second side by side mounting plate Use the remaining four screws 5 Carefully fasten the mounting angles to the sides of the IED PosNo 4 Use the screws available in the mounting kit 6 Place the IED assembly in the rack 7 Fasten the mounting angles with appropriate screws PosNo Description 1 Tw...

Страница 35: ...ut is 19 3 6 1 Side by side flush mounting details Figure 14 Side by side flush mounting details Mounting procedure for side by side flush mounting Procedure 1 Place the two IEDs next to each other on a flat surface Note With side by side flush mounting installation only IP class 20 is obtained To reach the IP class 54 the case by case flush mounting is recommended See section flush mounting PosNo...

Страница 36: ...e down 4 Fasten the second side by side mounting plate Use the remaining four screws 5 Carefully fasten the mounting angles to the sides of the IED PosNo 4 Use the fixing screws available in the mounting kit PosNo 3 6 Make a panel cut out See the section about side by side flush mounting dimensions 7 Insert the IED into the cut out 8 Fasten the mounting angles with appropriate screws ...

Страница 37: ...asing with 1 TRM slot Module Rear Positions PSM X11 BIM BOM or IOM X31 and X32 etc to X51 and X52 GSM X51 SLM X301 A B C D LDCM X302 A B LDCM X303 A B OEM X311 A B C D LDCM X312 A B LDCM X313 A B TRM X401 Module Rear Positions PSM X11 BIM BOM IOM or MIM X31 and X32 etc to X101 and X102 GSM X101 SLM X301 A B C D LDCM X302 A B LDCM X303 A B OEM X311 A B C D LDCM X312 A B LDCM X313 A B TRM X401 ...

Страница 38: ...r Positions PSM X11 BIM BOM IOM or MIM X31 and X32 etc to X71 and X72 GSM X71 SLM X301 A B C D LDCM X302 A B LDCM X303 A B OEM X311 A B C D LDCM X312 A B LDCM X313 A B TRM X401 411 Module Rear Positions PSM X11 BIM BOM or IOM X31 and X32 etc to X161 and X162 MIM X31 X41 etc or X161 GSM X161 SLM X301 A B C D LDCM X302 A B LDCM X303 A B OEM X311 A B C D LDCM X312 A B LDCM X313 A B TRM X401 ...

Страница 39: ...l on the rear side of the IED Use a solid conductor with a cross section area between 2 5 6 mm2 AWG14 12 or a stranded conductor with a cross section area between 2 5 4 mm2 If the IED is equipped with a test switch of type RTXP 24 COMBIFLEX wires with 20 A sock ets must be used to connect the CT and VT circuits Connectors X401 and X402 for current and voltage transformer circuits are so called fee...

Страница 40: ...ale part and screwed to the case The conductors can be of rigid type solid stranded or of flexible type The female connectors accept conductors with a cross section area of 0 2 2 5 mm2 AWG 24 14 If more than one conductor is used in the same receptacle the maximum permissible cross section area is 0 2 1 mm2 AWG 24 18 If two conductors each with area 1 5 mm2 AWG 16 need to be connect ed to the same...

Страница 41: ...r of the IED unit to the closest possible earthing point in the cubicle Electrical codes and standards require that protective earth cables are green yellow conductors with a cross section area of at least 2 5 mm2 AWG14 There are several protective earthing screws on an IED The Power supply unit Transformer modules and the enclosure are all separately earthed see figure 18 below Where 1 is ferrule...

Страница 42: ... sure screens are earthed and connected according to applicable engineering methods This may include checking for appropriate earthing points near the IED for instance in the cubicle and or near the source of measuring Ensure that earth con nections are made with short max 10 cm conductors of an adequate cross section at least 6 mm2 AWG10 for single screen connections where 1 is main protective ea...

Страница 43: ...35 Making the electrical connection Chapter 5 Installing the IED Figure 19 Communication cable installation en03000087 vsd Rx Tx Sc Lc Tx Rx Sc Lc Cc IED External Equipment ...

Страница 44: ...d for IEC 61850 communication When LON SPA and IEC 60870 5 10 is avail able the X301 port is used Either plastic or glass can be used Plastic fibres use a snap in connector glass fibres a bayonet connector When the optical ethernet module is used the protection plate for the galvanic connection must not be removed Caution The fibre optical cables are very sensitive to handling Do not bend too shar...

Страница 45: ... or vertical flat surface or on an antenna mast Mount the antenna and console clear of flat surfaces such as buildings walls roofs and windows to avoid signal reflections If necessary protect the antenna from animals and birds which can affect signal strength Also protect the antenna against lightning where 1 GPS antenna 2 TNC connector 3 Console 78x150 mm 4 Mounting holes 5 5 mm 5 Tab for securin...

Страница 46: ... and a male SMA connector on the receiver end to connect the antenna to REx670 Choose cable type and length so that the total attenuation is max 26 dB at 1 6 GHz A suitable antenna cable is supplied with the antenna The antenna has a female TNC connector to the antenna cable A 99001046 vsd Caution Make sure that the antenna cable is not charged when connected to the antenna or to the receiv er Sho...

Страница 47: ... Chapter 6 Checking the externalopticaland electrical connecti ons About this chapter This chapter describes what to check to ensure correct connection to the external circuitry such as the auxiliary power supply CT s and VT s These checks must be made with the protection IED de energized ...

Страница 48: ... optical and electrical connections 1 Overview The user must check the installation which includes verifying that the IED is connected to the other parts of the protection system This is done with the IED and all connected circuits de en ergized ...

Страница 49: ...Earthing check Phase relationship Insulation resistance check The polarity check verifies the integrity of circuits and the phase relationships The check should be performed as close as possible to the IED The primary injection test verifies the VT ratio and the wiring all the way through from the pri mary system to the IED Injection must be performed for each phase to neutral circuit and each pha...

Страница 50: ...former secondary loop dc resistance is within specification and that there are no high resistance joints in the CT winding or wiring CT excitation test in order to confirm that the current transformer is of the correct accuracy rating and that there are no shorted turns in the current transformer windings Manufacturer s design curves should be available for the current trans former in order to com...

Страница 51: ...Checking the external optical and electrical connections 4 Checking the power supply Check that the auxiliary supply voltage remains within the permissible input voltage range under all operating conditions Check that the polarity is correct ...

Страница 52: ...nect the binary input connector from the binary input cards Check all con nected signals so that both input level and polarity are in accordance with the IEDs specifica tions 5 2 Binary output circuits Preferably disconnect the binary output connector from the binary output cards Check all con nected signals so that both load and polarity are in accordance with IED specifications ...

Страница 53: ...45 Checking the optical connections Chapter 6 Checking the external optical and electrical connections 6 Checking the optical connections Check that the Tx and Rx optical connections are correct ...

Страница 54: ...46 Checking the optical connections Chapter 6 Checking the external optical and electrical connections ...

Страница 55: ...47 About this chapter Chapter 7 Energizing the IED Chapter 7 Energizing the IED About this chapter This chapter describes the start up sequence and what to check once the IED has been energized ...

Страница 56: ... a whole cubicle to energizing a single IED The user should reconfig ure the IED to activate the hardware modules in order to enable the self supervision function to detect possible hardware errors Then the IED time must be set The self supervision function Diagnostics in HMI should also be checked to verify that the IED unit operates properly The user could also check the software version the IED...

Страница 57: ...rtup Figure 21 Typical IED startup sequence If the upper row in the window indicates Fail instead of Ready and the green LED flashes an internal failure in the IED has been detected See section 3 3 Checking the self supervision function in this chapter to investigate the fault An example of the local HMI with a small LCD is shown in figure 2 1 IED energized Green Light Emitting Diode LED starts fl...

Страница 58: ...Chapter 7 Energizing the IED Figure 22 Example of the local HMI 1 Status indication LEDs 2 LCD 3 Indication LEDs 4 Label 5 Local Remote LEDs 6 RJ 45 port 7 Communication indication LED 8 Keypad 1 2 3 4 5 6 7 8 en05000055 eps ...

Страница 59: ...e System time Press the E button to enter the dialog 2 Set the date and time Use the Left and Right arrow buttons to move between the time and date values year month day hours minutes and seconds Use the Up and Down arrow buttons to change the value 3 Confirm the setting Press the E button to set the calendar and clock to the new values 3 3 Checking the self supervision function 3 3 1 Determine th...

Страница 60: ... modWarning OK No problem detected None NUM modWarning Warning There is a problem with the real time clock the time synchroniza tion Set the clock If the problem persists contact your ABB repre sentative for service ADC module OK No problem detected None ADC module Fail The AD conversion module has failed Contact your ABB representative for service CANP 9 BIM1 Fail IO module has failed Check that ...

Страница 61: ...er 8 Establishing connection and verifying the SPA IEC communi cation About this chapter This chapter contains instructions on how to establish connection and verify that the SPA IEC communication operates as intended when the IED is connected to a monitoring or control system via the rear SPA IEC port ...

Страница 62: ...the local HMI or in the PCM at Settings General settings Communication SLM configuration Rear optical SPA IEC port Protocol selection SPA or IEC 103 When the setting is entered the IED will automatically restart After the restart the SPA IEC port operates as a SPA port 2 Set the slave number and baud rate for the rear SPA port The slave number and baud rate can be found on the local HMI at Setting...

Страница 63: ...ar optical SPA IEC port Protocol selection SPA or IEC 103 When the setting is entered the IED will automatically restart After the restart the selected IEC port operates as an IEC port 2 Set the slave number and baud rate for the rear IEC port The slave number and baud rate can be found on the local HMI at Settings General settings Communication SLM configuration Rear optical SPA IEC port IEC60870...

Страница 64: ...and indi cations in the SMS SCS system are as expected 2 2 Verifying IEC communication To verify that the IEC communication with the IEC master system is working there are some different methods Choose one of the following Procedure 1 Check that the master system time out for response from the IED for example after a setting change is 40 seconds 2 Use a protocol analyzer and record the communicati...

Страница 65: ...ephone modem through a telephone network with ITU CCITT characteristics Table 7 Max distances between terminals nodes Figure 23 Example of SPA communication structure for a station monitoring system glass 1000 m according to optical budget plastic 25 m inside cubicle according to optical budget Where 1 A separate minute pulse synchronization from station clock to obtain 1 ms accuracy for time tagg...

Страница 66: ... Distance 1 km Glass Distance 25 m Plastic Maximum attenuation for IED670 11 dB 7 dB 4 dB km multi mode 820 nm 62 5 125 um 4 dB 0 16 dB m plastic 620 nm 1mm 4 dB Margins for installation aging etc 5 dB 1 dB Losses in connection box two contacts 0 5 dB contact 1 dB Losses in connection box two contacts 1 dB contact 2 dB Margin for 2 repair splices 0 5 dB splice 1 dB Maximum total attenuation 11 dB ...

Страница 67: ...nnection and verifying the LON communication Chapter 9 Establishing connection and verifying the LON communic ation About this chapter This chapter explains how to set up LON communication and how to verify that LON commu nication is up and running ...

Страница 68: ...from other IEDs via bay to bay horizontal communication The fiber optic LON bus is implemented using either glass core or plastic core fiber optic cables Table 9 Specification of the fiber optic connectors Glass fiber Plastic fiber Cable connector ST connector snap in connector Cable diameter 62 5 125 m 1 mm Max cable length 1000 m 10 m Wavelength 820 900 nm 660 nm Transmitted power 13 dBm HFBR 14...

Страница 69: ...ON communication This is a software tool applied as one node on the LON bus In order to communicate via LON the IEDs need to know which node addresses the other connected IEDs have and which network variable selectors should be used This is organized by the LNT The node address is transferred to the LNT via the local HMI by setting the parameter Service PinMsg YES The node address is sent to the L...

Страница 70: ...uration Rear optical LON port These parameters can only be set with the LNT LON Network Tool They can be viewed in the local HMI Table 10 Setting parameters for the LON communication Path in local HMI Settings General settings Communication SLM configuration Rear optical LON port These parameters can only be set with the LNT LON Network Tool They can be viewed in the local HMI Table 11 LON node in...

Страница 71: ...om ABB RetryTmo 100 10000 2000 ms Retransmission timeout Only to be changed after recommendation from ABB IdleAckCycle 1 30 5 s Keep active ack Only to be changed after recommendation from ABB BusyAckTmo 100 5000 300 ms Wait before sending ack Only to be changed after recommendation from ABB ErrNackCycle 100 10000 500 ms Cyclic sending of nack Only to be changed after recommendation from ABB Comma...

Страница 72: ...64 About this chapter Chapter 9 Establishing connection and verifying the LON communication ...

Страница 73: ...chapter describes how to change IED settings either through a PC or the local HMI and download a configuration to the IED in order to make commissioning possible The chapter does not contain instructions on how to create a configuration or calculate settings Please consult the application manual for further information about how to calculate settings ...

Страница 74: ...list where the signals are grouped under their function names It is also possible to specify a user de fined name for each input and output signal Each function included in the IED has several setting parameters which have to be set in order to make the IED behave as intended A factory default value is provided for each parameter A setting file can be prepared using the parameter setting tool PST ...

Страница 75: ...value The parameters for each function can be found in the local HMI The Operators Manual OM is structured in a similar way to the LHMI and provides a detailed guide to the use of the local HMI including paths in the menu structure and brief explanations of most settings and measurements See the Technical reference manual for a complete list of setting parameters for each function Some of the incl...

Страница 76: ...h Settings General Settings Analog modules AnalogInputsnn The following parameter shall be set for every current transformer connected to the IED Table 14 CT configuration This parameter defines the primary rated current of the CT For two set of CTs with ratio 1000 1 and 1000 5 this parameter is set to the same value of 1000 for both CT inputs Negative values i e 1000 can be used in order to rever...

Страница 77: ...on to the REx670 IED with the CAP531 configuration tool the IED is automatically set in configuration mode When the IED is set in configuration mode all functions are blocked The red LED on the IED flashes and the green LED is lit while the IED is in the configuration mode When the configuration is downloaded and completed the IED is automatically set into normal mode For further instructions plea...

Страница 78: ...70 Downloading settings and configuration from a PC Chapter 10 Configuring the IED and changing settings ...

Страница 79: ...dary injection Chapter 11 Verifying settings by secondary injection About this chapter This chapter describes how to verify that protection functions operate correctly and according to their settings It is preferable that only the tested function is in operation ...

Страница 80: ...s The magnitude of voltage and current as well as the phase angle between voltage and current must be variable The voltages and currents from the test equipment must be obtained from the same source and they must have minimal harmonic content If the test equipment cannot indicate the phase angle a separate phase angle measuring instrument is necessary Prepare the IED for test before testing a part...

Страница 81: ...dary injection Note Please observe the measuring accuracy of the IED the test equipment and the angular accuracy for both of them Note Please consider the configured logic from the function block to the output contacts when mea suring the operate time ...

Страница 82: ...ter names can be found in the technical reference manual 2 2 Preparing the connection to the test equipment The IED can be equipped with a test switch of type RTXP 24 The test switch and its associated test plug handle RTXH 24 are a part of the COMBITEST system which provides secure and convenient testing of the IED When the test plug handle is inserted into the test switch preparations for testin...

Страница 83: ...nu The dialog box Save changes appears 4 Choose Yes press E and exit the menu The yellow start LED above the LCD will start flashing when the IED is in test mode 2 4 Connecting test equipment to the IED Before testing connect the test equipment according to the IED specific connection diagram Pay special attention to the correct connection of the input and output current terminals and to the conne...

Страница 84: ...d value 2 Inject a through going phase to phase current and voltage at rated value This is for RET only 3 Compare the injected value with the measured value The voltage phasor and current phasor menus are located under the Mea surements folder in the LHMI Measurements Monitoring Analog primary values and Measurements Monitoring Analog secondary values Take into consideration ratio factor settings ...

Страница 85: ...e local HMI When testing a function in this blocking feature remember that not only the actual function must be activated but the whole sequence of inter connected functions from measuring inputs to binary output contacts including logic and so on Before starting a new test mode session the user should scroll through every function to en sure that only the function to be tested and the interconnec...

Страница 86: ...bance report settings When the IED is in test mode the disturbance report can be made active or inactive If the dis turbance recorder is turned on during test mode recordings will be made When test mode is switched off all recordings made during the test session are cleared Settings for the control of the disturbance recorder during test mode are located in the local HMI under Settings General set...

Страница 87: ...r A manual trig can be started at any time This results in a recording of the actual values from all recorded channels 2 8 Identifying the function to test in the technical reference manual The user can use the technical reference manual TRM to identify function blocks logic dia grams input and output signals setting parameters and technical data 2 9 Exit test mode The following procedure is used ...

Страница 88: ...oup menu is located in the local HMI under Test Function status Setting groups 3 Connect the appropriate dc voltage to the corresponding binary in put of the IED and observe the information presented on the HMI dis play The displayed information must always correspond to the activated input 4 Check that the corresponding output indicates the active group Operating procedures for the PC aided metho...

Страница 89: ...ith manual test and without trip of the test set 4 Reduce the voltage slowly and make note of the reset value The re set value must be high for this function 5 Check the operating time by injecting a voltage corresponding to 1 2 UR level Make note of the measured trip time 6 If required verify the trip time at another voltage Normally 2 UR is selected 7 If used measure the alarm level operating va...

Страница 90: ...27 and tables 15 and 16 In cases where the load encroachment characteristic is activated tests according to the adjusted figures should be carried out To verify the settings for the operating points according to the following fault types should be tested One phase to phase fault when the Ph Ph measurement is included in the IED SW One phase to earth fault when the Ph E measurement is included in t...

Страница 91: ...ry injection Figure 26 Distance protection ZM characteristic with test points for phase to phase mea surements Table 15 is used in conjunction with figure 26 X1 R X Ω phase 50 80 1 2 3 4 5 6 7 8 9 10 11 80 of RLdFw 40 of RLdFw 0 5 x RFPP 12 en05000368 vsd 13 a b c ...

Страница 92: ...p X1 XN R X Ω loop 50 80 1 2 3 4 5 6 7 8 9 10 11 80 of RLdFw 40 of RLdFw RFPE 12 en05000369 vsd 13 a c b alt 80 of RFPE Load encroachment Test point Reach Set value Comments 1 X X1set R 0 2 X X1set R R1set 3 X 0 8 x X1set R 0 8 x R1set RFPP 2 4 X 0 5 x X1set R 0 5 x R1set RFPP 2 5 X 0 85 x RFPP x tan ArgRLd ArgRLd angle for the maximal load transfer R 0 85 x RFPP 6 X RLdFw x tan ArgLd R RLdFw 7 X ...

Страница 93: ... value Comments Test point Reach Value Comments 1 X 2 x X1set X0set 3 R 0 2 X 2 x X1set X0set 3 R 2 x R1set R0set 3 3 X 0 8 x 2 x X1set X0set 3 R 0 8 x 2 x R1set R0set 3 RFPEset 4 X 0 5 x 2 x X1set R0set 3 R 0 5 x 2 x R1set R0set 3 RFPEset 5 X 0 85 x RFPEset x tan ArgLdset ArgLd angle for the maximal load transfer R 0 85 x RFPE 6 X RLdFwset x tan ArgLdSet R RLdFwset 7 X 0 R RLdFwset 8 X 02143 x RL...

Страница 94: ...eleased The procedure for phase to earth faults in L3 is the same as that described for phase to phase faults except that figure 27 and table 16 should be re ferred to 5 1 2 Measuring the operate time of distance protection zones Procedure 1 Subject the IED to healthy normal load conditions for at least two seconds 11 X 0 27 x 2 x X1set X0set Exact 0 8 x 2 x X1set X0set 3 R 0 57 x 2 x X1set X0set ...

Страница 95: ...P12 in figure 27and table 16 5 1 3 Completing the test Continue to test another function or end the test by changing the test mode setting to off 5 2 Phase selection with load enchroachment PDIS 21 Prepare the terminal for verification of settings as outlined in section 2 Preparing for test in this chapter The phase selectors operate on the same measuring principles as the impedance measuring zone...

Страница 96: ...ate characteristic for phase selection element forward direction single phase faults ArgDir R Ohm phase X Ohm phase RFFwPE 60 deg 1 2 3 4 1 3 2 XN X Earthfault loop 5 6 8 9 10 Default values ArgNegRes 115 ArgDir 15 ArgLd 30 ArgNegDir 85 ArgLd 20 20 of RLdFw 80 of RLdFw 7 11 12 en05000496 vsd ...

Страница 97: ...Verifying settings by secondary injection Figure 29 Phase selection characteristic for phase to phase faults X1 R X Ω phase 20 85 1 2 3 5 6 8 9 10 0 8 RLdFw 0 2 RLdFw 11 Ω phase ArgNegRes 60 0 5 RFFwPP ArgDir 12 4 7 ArgLd en05000497 vsd ...

Страница 98: ... Verifying settings by secondary injection Figure 30 Phase selection characteristic for three phase faults 90 deg Ohm phase X 1 2 3 4 5 9 10 30 6 7 8 ArgNegRes ArgDir ArgLd X1 30 1 3 2 X 11 0 2 RLdFw 0 8 RLdFw 0 5 RFFwPE en05000498 vsd ...

Страница 99: ...oop L3 E Ohm loop Test point Value Comments 1 R 0 2 R RIPE 3 4 5 R RLdFw 6 X 0 R RLdFw 7 R 0 8 RLdFw X 0 386 RLdFw 2 X 1 XN 3 X 2 X 1 XN 3 X 2 X 0 85 1 3 X XN 2 1 R 0 85 1 XN tan 60 3 X RFFwPE X 0 981 1 XN X R 0 567 1 XNL X L RFFwPE 3 X 2 RFFwPE 3 R 3 2 RFFwPE X tan RLdFw ArgLd X 1 732 RFFwPE X 0 8 tan RLdFw ArgLd ...

Страница 100: ...ed to be used instead of point 4 5 and 6 when shaped load characteristic is not activated OperationLdCmd OFF Test point Value Comments X 0 2 tan RLdFw ArgLd R 0 2 RLdFw X 0 346 RLdFw 2 X 0 2 1 XN 3 X 2 R 0 2 1 XN tan 90 3 X AngNegDir X 0 231 1 XN X set R 0 108 1 XN X 2 X 0 85 1 XN 3 X 2 R 0 85 1 XN tan 90 3 X ArgNegDir X 0 981 1 XN X R 0 458 1 XN X 2 X 0 2 1 XN 3 X 2 R 0 2 1 XN 3 tan 60 X X 0 231 ...

Страница 101: ...e 18 Test points for phase phase loops L1 L2 Test point Value Comments 1 X X1 R 0 2 X X1 R RIPP 3 X 0 85 X1set 4 5 R RLdFw 6 X 0 R RLdFw 7 X 0 8 RLdFw tan ArgDir R 0 8 RLdFw 0 85 1 2 3 X RFFwPP R 3 4 X RFFwPP 3 4 R RFFwPP X 0 433 RFFwPP X tan RLdFw ArgLd X 0 577 RLdFw X 0 214 RLdFw ...

Страница 102: ...Fw tan ArgDir R 0 2 RLdFw 9 X 0 2 X1 10 X 0 85 X1set 11 X 0 2 X1 12 X 0 R 0 5 RFFwPP Note This test points is proposed to be used instead of point 4 5 and 6 when shaped load characteristic is not activated OperationLdCmd OFF Test point Value Comments X 0 054 RLdFw 0 2 1 tan 90 X R ArgNegDir R 0 432 1 X 0 8 1 tan 90 X R ArgNegDir R 1 727 1 X 0 2 1 tan 60 X R R 0 346 1 X set ...

Страница 103: ...ts for three phase faults Test point Value Comments 1 2 3 4 5 R RLdFw 6 X 0 R RLdFw 4 1 3 X X X 1 33 1 X set 4 1 0 85 1 3 2 3 X X RFFwPP 3 2 1 0 8 1 3 4 R X RFFwPP X 1 067 1 0 231 X RFFwPP 4 1 3 X X 0 5 R RFFwPP X 0 75 1 X set 1 X 2 3 RFFwPP 0 5 R RFFwPP X 0 289 RFFwPP 3 3 X RLdFw X 0 577 RLdFw ...

Страница 104: ...esult of the measure ment with the expected value according to table 30 The corresponding binary signals that inform about the operation of the phase selection measuring elements are available in the local HMI under the menu Measurements Monitoring Current phasors and 7 R 0 8 RLdFw 8 R 0 8 RLdFw 9 X 0 2 X1 10 X 0 8 X1 11 X 0 5 RFFwPP tan AngDir R 0 5 RFFwPP Note This test points is proposed to be ...

Страница 105: ...LdCh Off then the test points 4 5 and 6 can be replaced by number 12 5 Repeat steps to to find the operate value of a three phase fault ac cording to figure and compare the result with table30 6 Continue to test another function or complete the test by setting the test mode to off 5 3 Power swing detection RPSB 78 The aim of this instruction is to verify the settings of the PSD function and to ver...

Страница 106: ...of the PSD function It is also possible to observe the START signal on the regular output ter minals if provided during the engineering stage Check the correspond ing IED documentation 2 Slowly decrease the measured voltages in all three phases until the W meter detects the appearance of the START signal 3 Increase the measured voltages to their rated values 4 Decrease instantaneously voltages in ...

Страница 107: ...e the measured voltages until the START signal ap pears 5 Increase the measured voltages to their rated values 5 3 3 Testing the two of three phase operation Procedure 1 Reconfigure the IED according to the following list REL1PH to FIXD OFF BLK1PH to FIXD ON REL2PH to FIXD ON BLK2PH to FIXD OFF 2 Slowly decrease the measured voltages to the value which is rough ly 20 lower than the operating value...

Страница 108: ...l ap pears 7 Close the switch towards the binary input with I0CHECK connection and observe the START signal It must reset instantaneously 8 Open the switch towards the I0CHECK functional input 9 Open the switch towards the TRSP functional input and close with some time delay the switch towards the I0CHECK functional input The START signal resets if the time difference between opening the first and...

Страница 109: ... START signal ap pears It should reset after the time delay set on tR2 timer It is also possible to measure the time delay tR2 4 Connect for this purpose the timer to the binary output with the START signal 5 Start the timer with change of the signal from 0 to 1 and stop it with the change from 1 to 0 6 Increase the measured voltages to their rated values 5 3 7 Testing the block input Procedure 1 ...

Страница 110: ... applied This fault shall cause an instantaneous trip and result in a TRIP indication 5 4 1 External activation of the PSOF function Procedure 1 Activate the switch onto fault BC input During normal operating conditions the BC input is de energized 2 Apply a three phase fault condition corresponding to a fault at ap proximately 45 of the line or with an impedance at 50 of used zone setting and cur...

Страница 111: ...cted current in the Ln phase until the TRL n 1 3 signal appears 4 Switch the fault current off Observe the maximum permitted overloading of the current circuits in the IED 5 Compare the measured operating current with the set value 6 Set operation mode to 2 out of 3 and inject current into one of the phases Check no operation 6 1 2 Completing the test Continue to test another function or end the t...

Страница 112: ...tage angle of phase L1 is the reference If reverse directional function is selected set the injection current to lag the polarizing voltage by an angle equal to 80 180 4 Increase the injected current and note the operated value of the stud ied step of the function 5 Decrease the current slowly and note the reset value 6 If the test has been performed by injection of current in phase L1 re peat the...

Страница 113: ...uous current of the terminal does not exceed four times its rated value 6 3 1 Measuring the operate limit of set values Procedure 1 Inject a phase current into the IED with an initial value below that of the setting 2 Increase the injected current in the Ln or in the neutral summated current input phase until the TRIP signal appears 3 Switch the fault current off Observe the maximum permitted over...

Страница 114: ... current in phase L1 re peat the test when injecting current into terminals L2 and L3 with a polarizing voltage connected to terminals L2 respectively L3 6 Block higher set stages when testing lower set stages according to the instructions that follow 7 Connect a trip output contact to a timer 8 Set the injected current to 200 of the operate level of the tested stage switch on the current and chec...

Страница 115: ...malOverload1TimeConst PTTR 26 THLn 3 Switch the fault current on and take note of the temperature Test Current protection ThermOverLoad1TimeConst PTTR 26 THLn TEMP 4 Check the Alarm time limit AlarmTemp during injection Measure the signal ALARM until it appears on the corresponding binary output or on the local HMI 5 Compare the measured temperature with the setting 6 Measure the THL protection tr...

Страница 116: ...IED Valid terminal diagram for the IED Technical reference manual Three phase test equipment The Technical reference manual contains application and functionality summaries function blocks logic diagrams input and output signals a list of setting parameters and technical data for the function The test equipment should be able to provide a three phase supply of currents and for some start functions...

Страница 117: ...rt of BFP with a current just below set IN 2 Repeat the fault condition and increase the current in steps until trip appears 3 Compare the result with the set IN 4 Disconnect AC and start input signals 6 7 3 Checking the re trip and back up times The check of the set times can be made in connection with the check of operate values above Choose the applicable function and trip mode such as FunctMod...

Страница 118: ...urrent below set current value 5 Verify that no re trip and no back up trip is obtained 6 Disconnect AC and start input signals Checking re trip without current check RetripMode No I check Procedure 1 Set RetripMode No I check 2 Apply the fault condition including start of BFP well above the set current value 3 Verify that re trip is achieved after set time t1 and back up trip after time t2 4 Appl...

Страница 119: ...phase cur rent below set IP but above IN The residual EF should then be above set IN 3 Verify that back up trip is achieved after set time If selected re trip should also appear 4 Disconnect AC and start input signals Checking the case BuTripMode 2 out of 4 The EF current setting IN may be equal to or below phase current setting IP Procedure 1 Set BuTripMode 2 out of 4 2 Apply the fault condition ...

Страница 120: ...cedure 1 Set FunctionMode Contact 2 Apply input signal for CB closed to relevant input or inputs CBCLDL 3 Apply input signal or signals for start of BFP The value of current could be low 4 Verify that re trip and back up trip are achieved after set times 5 Disconnect the start signal s Keep the CB closed signal s 6 Apply input signal s for start of BFP The value of current could be low 7 Arrange d...

Страница 121: ...ue of current should be below the set value I BlkCont 4 Verify that re trip if selected and back up trip are achieved after set times Failure to trip is simulated by keeping the signal s CB closed activated 5 Disconnect the AC and the start signal s Keep the CB closed sig nal s 6 Apply the fault and the start again The value of current should be be low the set value I BlkCont 7 Arrange disconnecti...

Страница 122: ...ing current and switch the current off with the switch Observe the maximum permitted overloading of the current circuits in the IED 4 Switch the fault current on and measure the operating time of the STUB protection Use the TRIP signal from the configured binary output to stop the timer The operation should be instantaneously 5 Activate the BLOCK binary input 6 Switch on the fault current 110 of t...

Страница 123: ... should be performed together with AR 5 Activate the EXTPDIND binary input No TRIP signal should appear 6 Reset both BLKDBYAR and EXTPDIND binary inputs 7 Activate the BLOCK binary input 8 Activate EXTPDIND binary input NO TRIP signal should appear 9 Reset both BLOCK and EXTPDIND binary inputs 10 If Internal detection logic Contact function selection ContSel setting equals Pole position from auxil...

Страница 124: ... Deactivate the CLOSECMD Decrease one current with 120 of the Current Unsymmetry level compared to the other two phases Acti vate CLOSECMD and measure the operating time of the PD protec tion Use the TRIP signal from the configured binary out put stop the timer 15 Deactivate the CLOSECMD Decrease one current with 80 of the Current Unsymmetry level compared to the other two phases Acti vate CLOSECM...

Страница 125: ... 5 Increase the measured voltage to rated load conditions 6 Make sure that the START signal resets 7 Instantaneously decrease the voltage in one phase to a value about 20 lower than the measured operate value 8 Measure the time delay for the TRIP signal and compare it with the set value Extended testing Procedure 1 The test above can now be repeated for Step2 2 The tests above can be repeated for ...

Страница 126: ...g the test Continue to test another function or end the test by changing the test mode setting to off Restore connections and settings to their original values if they were changed for testing purposes 7 3 Two step residual overvoltage protection POVM 59N Prepare the IED for verification of settings as outlined in section 1 Overview and section 2 Preparing for test in this chapter 7 3 1 Verifying ...

Страница 127: ...ettings by secondary injection 7 3 2 Completing the test Continue to test another function or end the test by changing the test mode setting to off Restore connections and settings to their original values if they were changed for testing purposes ...

Страница 128: ...se the frequency until rated operating levels are reached 6 Make sure that the START signal resets 7 Instantaneously decrease the frequency of the applied voltage to a value about 20 lower than the operate value 8 Measure the time delay of the TRIP signal and compare it with the set value Extended testing Procedure 1 The test above can be repeated to check the time to reset 2 The tests above can b...

Страница 129: ...te Procedure 1 Make sure that you have appropriate settings in the terminal espe cially the Start value and the definite time delay 2 Supply the terminal with three phase voltages at their rated values 3 Slowly increase the frequency of the applied voltage until the START signal appears 4 Note the operate value and compare it with the set value 5 Decrease the frequency to rated operating condition...

Страница 130: ...of settings as outlined in section 1 Overview and section 2 Preparing for test in this chapter 8 3 1 Verifying the settings Verification of Start value and time delay to operate Procedure 1 Make sure that you have appropriate settings in the terminal espe cially the Start value and the definite time delay Set StartFreqGrad to a rather small negative value 2 Supply the terminal with three phase vol...

Страница 131: ... 2 The tests above can be repeated to check the time to reset 3 The tests above can be repeated to test the RESTORE signal when the frequency recovers from a low value 8 3 2 Completing the test Continue to test another function or end the test by changing the test mode setting to off Restore connections and settings to their original values if they were changed for testing purposes ...

Страница 132: ...overcurrent feature non directional Procedure 1 Go to the Test Function Test Mode Multipurpose protection menu and make sure that the GF to be tested is unblocked and other func tions that might disturb the evaluation of the test are blocked 2 Connect the test set for injection of 3 phase currents to the appropri ate current terminals of IED670 3 Inject current s in a way that relevant measured cu...

Страница 133: ...d from the test set Overall check in principal as above non directional overcurrent feature 3 Operate value measurement The relevant voltage restraining value according to setting parameter VoltageInput has also to be injected from the test set and the influence on the operate value has to be calculated when the testing the operate val ue is done 4 Operate time measurement Definite times may be te...

Страница 134: ...arameter is set to ToObject If reverse directional feature is selected or CTstarpoint configuration pa rameter is set to FromObject the angle between current and polarizing voltage shall be set equal to rca dir 180 4 Overall check in principal as above non directional overcurrent fea ture 5 Reverse the direction of the injection current and check that the pro tection does not operate 6 Check with ...

Страница 135: ...e reference current input I5 4 Decrease slowly the current to the reference current input and check that blocking is obtained when the current is about 0 1 IBase 5 Continue to test another function or complete the test by setting the test mode off 10 2 Fuse failure supervision RFUF Prepare the IED for verification of settings as outlined in section 1 Overview and section 2 Preparing for test in th...

Страница 136: ...re than 5 seconds disconnect the remaining two phase volt ages and all three currents There should be no change in the high status of the output signals BLKU and BLKZ The signal 3PH will appear 8 Establish normal voltage and current operating conditions simulta neously and observe the corresponding output signals They should change to logical 0 as follows Signal 3PH after about 25 ms Signal BLKU a...

Страница 137: ...ents in phase with their corresponding phase voltages and with all of them equal to their rated values 2 Slowly decrease the measured voltage in one phase until the BLKU signal appears 3 Record the measured voltage and calculate the corresponding ze ro sequence voltage according to the equation Observe that the voltages in the equation are phasors Equation 2 4 Compare the result with the set value...

Страница 138: ...ne detection is not activated at the same time 3PH should appear after 5 seconds if the remaining voltage levels are lower than the set UDLD of the DLD function 4 Apply normal conditions as in step 1 The BLKU BLKZ and 3PH signals should reset if activated see step 3 5 Change the voltages and currents in all three phases simultaneous ly The voltage change should be greater then set DU and the curre...

Страница 139: ...test procedures below describe the settings which can be used as ref erences during testing before the final settings are specified After testing restore the equipment to the normal or desired settings A secondary injection test set with the possibility to alter the phase angle by regulation of the resistive and reactive components is needed The test set must also be able to generate different fre...

Страница 140: ...ngs by secondary injection Figure 32 General test connection with three phase voltage connected to the line side Test equipment UMeasure Ph N Ph Ph en05000480 vsd U Bus U Line N REx670 U Bus N UL1 UL2 UL3 N Input Phase L1 L2 L3 L12 L23 L31 ...

Страница 141: ...chronizing function is included The voltage inputs used are The settings in table 20 shows typical values The final settings should be used during testing U Bus1 U Line1 N Test equipment REx670 U3PBB1 N en05000481 vsd N UMeasure Ph N Ph Ph U Bus2 U Line2 U3PBB2 U3PLN2 U3PLN1 UP3LN1 UL1 UL2 or UL3 voltage inputs on the IED UP3BB1 Bus1 voltage input on the IED UP3BB2 Bus2 voltage input on the IED UP...

Страница 142: ...gleBus AutoEnerg Off ManEnerg Off ManEnergDBDL Off UHighBusEnerg 80 UBase UHighineEnerg 80 UBase ULowBusEnerg 30 UBase ULowLineEnerg 30 UBase UMaxEnerg 125 UBase OperationSynch On UHighBusSynch 70 UBase UHighLineSynch 70 UBase UDiffSynch 15 UBase FreqDiffMin 0 01 Hz FreqDiffMax 0 22 Hz tMaxSynch 600 sec OperationSC On PhaseDiffM 35 degrees PhaseDiffA 35 degrees FreqDiffM 0 01 Hz FreqDiffA 0 01 Hz ...

Страница 143: ... limit 4 Repeat with different frequency differences e g 100 mH with f bus nominal and line leading and for example 20 mHz or just above fSynMin to verify that independent of frequency difference the clos ing pulse occurs within 2 degrees 5 Verify that the closing command is not issued when the frequency difference is less than the set value fSynMin 11 1 2 Testing the synchronism check During test...

Страница 144: ...rease the U bus to 110 UBase and the U line 90 UBase and also the opposite condition 2 Check that the two outputs for manual and auto synchronism are not activated Testing the phase angle difference The phase angle differences PhaseDiffM and PhaseDiffA respectively are set to their final set tings and the test should verify that operation is achieved when the phase angle difference is low er than ...

Страница 145: ...e figure 34 Testing the frequency difference The frequency difference test should verify that operation is achieved when the FreqDiff fre quency difference is lower than the set value for manual and auto synchronism check respective ly and that operation is blocked when the frequency difference is bigger Test with FreqDiff 0 mHz 1 Apply voltages U Line equal to 100 UBase and U Bus equal to 100 UBa...

Страница 146: ...ing the energizing check During test of the energizing check function for a single bay arrangement these voltage inputs are used General At test of the energizing check function for the applicable bus arrangement shall be done for the energizing check functions The voltage is selected by activation of different inputs in the volt age selection logic The test shall be performed according to the set...

Страница 147: ...30 UBase The outputs should not be activated 5 The test can be repeated with different values on the U bus and the U line Testing both directions DLLB or DBLL Procedure 1 Verify the local HMI settings AutoEnerg or ManEnerg to be Both 2 Apply a single phase voltage of 30 UBase to the U line and a sin gle phase voltage of 100 UBase to the U bus 3 Check that the AUTOENOK and MANENOK outputs are activ...

Страница 148: ... the analog inputs used for each bus or line depending of the type of busbar arrangement and verify that cor rect output signals are generated Testing the voltage selection for double breaker or 11 2 circuit breaker diameter when applicable This test should verify that correct voltage is selected for the measurement in the energizing function used for a diameter in a one and a half breaker arrange...

Страница 149: ...g shot 2 and later ones The verification test is performed together with protection and trip functions Figure 35 illus trates a suggested testing arrangement where the circuit breaker CB is simulated by an exter nal bi stable relay BR for example a relay type RXMVB2 or RXMD The following manual switches are used Switch or push button to close SC Switch or push button to trip ST Switch for CB ready...

Страница 150: ...e manual for the IED Relay test set for secondary injection Means to indicate measure and record operation and times e g an event record ing facility A bi stable relay BR or two auxiliary relays to simulate a CB Two push buttons SC ST to operate the BR and a change over switch SRY to simulate CBREADY Possibly a switch simulation the Synchronism check SYNC condition Figure 35 Simulating the CB oper...

Страница 151: ...eration counters Local HMI tree Test Function status Control Auto recloser Autorecloser RREC 79 Possibly reset the counters to zero Counters are reset in the RESET menu 4 Make arrangements for the simulation of the CB e g as in figure 35 5 Make arrangements for indication recording and time measure ments The signals for CBPOS START CLOSECB READY and other rele vant signals should preferably be arr...

Страница 152: ... be opened for about 5 s and then closed again The auto reclosing open time and the sequence should be checked for example in the event recording Check also the operation indications dis turbance report and the operation counters Test Function status Control Autorecloser RREC 79 Should the operation not be as expected this should be investigated It could be caused by an inappropriate setting or mi...

Страница 153: ...osing shot without the INHIBIT signal 2 Apply a fault and thereby a START signal At the same time or during the open time apply a signal to the input INHIBIT 3 Check that the reclosing sequence is interrupted and no reclosing takes place Check closing onto a fault Procedure 1 Check that the reclosing function is operative e g by making a re closing shot Keep the CBREADY signal high 2 Set the break...

Страница 154: ... breaker arrangement The usual arrangement is to have an auto reclosing function per circuit breaker They can be in different CB related units IEDs or in a common unit One auto reclosing function Master is set with Priority High and the other Slave with Priority Low An illustration of typical inter connections is shown in the Application manual section Autorecloser Setting guidelines The two funct...

Страница 155: ...if they were changed for test purposes 11 3 Apparatus control APC The apparatus control function consists of four types of function blocks which are connected in a delivery specific way between bays and to the station level For that reason test the total func tion in a system that is either in a complete delivery system as an acceptance test FAT SAT or as parts of that system 11 4 Interlocking Pre...

Страница 156: ...sting permissive underreach Procedure 1 Activate the carrier receive CR signal in the IED 2 Apply healthy normal load conditions to the IED for at least two sec onds 3 Apply a fault condition within the permissive zone 4 Check that correct trip outputs external signals and indications are obtained for the actual type of fault generated 5 Check that other zones operate according to their zone timer...

Страница 157: ...nd external signals are obtained for the type of fault generated and that the operate time complies with the tCoord timer plus relay measuring time 5 Check that the other zones operate according to their zone times and that a carrier send CS signal is only obtained for the reverse zone 6 Activate the IED carrier receive CR signal 7 Apply a fault condition in the forward directed zone used for sche...

Страница 158: ... fault By continuously activating the CR input and changing from a reverse to a forward fault the de lay tDelay can be checked Checking of current reversal Procedure 1 Activate the carrier receive CRL signal 2 Set the healthy condition to an impedance at 50 of the reach of the reverse zone connected to IRVL 3 After the start condition is obtained for reverse zone apply a fault at 50 of the reach o...

Страница 159: ... set these parameters Table 21 Change all settings cyclically for other faults L2 N and L3 N Weak end infeed set for trip 1 Apply input signals according table 21 2 Activate the carrier receive CR signal of the terminal 3 After the relay has operated turn off the input signals 4 Check that trip carrier send signal and indication are obtained note a 200mS pulse Weak end infeed set for echo 1 Apply ...

Страница 160: ...taneously 9 Continue to test another function or end the test session by chang ing the test mode setting to off 12 4 Scheme communication logic for residual overcurrent protection PSCH 85 Prepare the IED for verification of settings as outlined in section 1 Overview and section 2 Preparing for test in this chapter Before testing the communication logic for residual overcurrent protection the four ...

Страница 161: ...ppear 8 Switch the fault current off 9 Reset the CR binary input 10 Activate the BLOCK digital input 11 Switch the fault current on 110 of the setting and wait for a period longer than the set value tCoord No TRIP signal should appear 12 Switch the fault current and the polarizing voltage off 13 Reset the BLOCK digital input Permissive scheme Procedure 1 Inject the polarizing voltage 3U0 which is ...

Страница 162: ...n 1 Overview and section 2 Preparing for test in this chapter First test the time delayed residual overcurrent protection according to the corresponding in struction Then continue with the instructions below Logical signals for current reversal and WEI logic for residual overcurrent protection are avail able under menu tree Test Functio status Current protec tion ResidualOverCurrent4Step PEFM 51N ...

Страница 163: ...d check that the ECHO and CS appears on the corresponding binary output or on the local HMI unit about 200 ms after resetting the directional element 6 Switch off the CRL binary input 7 Activate the BLOCK binary input 8 Activate the CRL binary input No ECHO and CS should appear 9 Switch off the polarizing voltage and reset the BLOCK and CRL bina ry input If setting WEI Trip Procedure 1 Inject the ...

Страница 164: ...about 110 of the setting operating current IN Dir 12 Activate the CRL binary input No ECHO CS and TRWEI should appear 13 Abruptly reverse the current to 65 lagging the voltage to operate the forward directional element No ECHO CS and TRWEI should appear 14 Switch the current off and check that the ECHO CS and TRWEI ap pears on the corresponding binary output or on the local HMI about 200 ms after ...

Страница 165: ...three phase trip in all cases when trip is initiated by any protection or some other built in or external function The following functional output signals must always appear si multaneously TRIP TRL1 TRL2 TRL3 and TR3P 13 1 2 1ph 3ph operating mode In addition to various other tests the following tests should be performed They depend on the complete configuration of an IED Procedure 1 Make sure th...

Страница 166: ...thin the time interval shorter than tEvolvingFault default set ting 2 0 s and shorter than the dead time of the auto reclosing function when included in the protection scheme Check that the second trip is a three phase trip and that a three phase au toreclosing attempt is given after the three phase dead time Functional outputs TRIP TRLn and TR1P should be active during first fault No oth er outpu...

Страница 167: ...o earth fault and switch it off immediately when the trip signal is generated for the corresponding phase Ini tiate the second single phase to earth fault in one of the remaining phases within the time interval shorter than tEvolvingFault default setting 2 0 s and shorter than the dead time of the auto reclosing function when included in the protection scheme Check that the second trip is a three ...

Страница 168: ...KOUT should not be set 7 Activate the automatic lockout function set AutoLock On and re peat Beside the trip outputs CLLKOUT should be set 8 Reset the lockout signal by shortly thereafter activating the reset lockout RSTLKOUT signal 9 Activate the trip signal lockout function set TripLockout On and repeat All trip outputs TRLn and functional outputs TRIP and TR3P should be active and stay active a...

Страница 169: ...rom the PST as follows Use event masks Report no events Report all events In Test Mode individual event blocks can be blocked from the PCM600 Individually event blocks can also be blocked from the local HMI under the menu 14 3 Fault locator RFLO Prepare the IED for verification of settings as outlined in section 1 Overview and section 2 Preparing for test in this chapter The fault locator function...

Страница 170: ...phase faults in for single phase to earth faults in for single phase to earth faults with mutual zero sequence current Parameter Condition I Higher than 30 Ir Healthy conditions U 63 5 V I 0 A ZF 0 Impedance Z Test point Note Zx X0 2 X1 3For single phase faults Zx X1 For three and two phase faults Zx X0 2 X1 XM 3For single phase fault with mutual zero sequence current Impedance angle ZΦ Test angle...

Страница 171: ...ings by secondary injection 14 3 2 Completing the test Continue to test another function or end the test by changing the test mode setting to off Restore connections and settings to the original values if they were changed for testing purpose ...

Страница 172: ...arameter Setting Tool in the PCM or an ap propriate connection to a local HMI with the necessary functionality A known number of pulses with different frequencies are connected to the pulse counter input The test should be performed with settings Operation Off On and the function blocked deblocked The pulse counter value is then recorded by the PCM or local HMI ...

Страница 173: ...an error output COMFAIL which is set to a logical 1 if anything is wrong with the communication through the actual mod ule Status for inputs and outputs as well as self supervision status are available from the local HMI Test correct functionality by simulating different kind of faults Also check that sent and re ceived data is correctly transmitted and read A test connection is shown in figure 36...

Страница 174: ...166 Remote communication Chapter 11 Verifying settings by secondary injection ...

Страница 175: ...r 12 Commissioning and maintenance of the fault clearing system Chapter 12 Commissioning andmaintenanceof the fault clearing system About this chapter This chapter discusses maintenance tests and other periodic maintenance measures ...

Страница 176: ...on of a specific IED it is Type tested according to national and international standards Each individual relay in normal production is individually tested and calibrated before delivery Protection relays installed in an apparatus cubicle shall be checked in various ways before de livery Insulation test to check for bad wiring and complete testing of all equipment with in jection of currents and vo...

Страница 177: ...ary verification of all directional functions where load currents is checked on the IED through the LHMI or the PCM600 tool The amplitudes and angles of all currents and voltages should be checked and the symmetry verified Directional functions have information about the measured direction and for example measured impedance These values must be checked and verified as correct with the export or im...

Страница 178: ...ection Prior to testing the protection IEDs should be inspected in order to detect any visible damage that may have occurred dirt or moisture deposits overheating etc Should burned contacts be observed when inspecting the relays a diamond file or an extremely fine file can be used to pol ish the contacts Emery cloth or similar products must not be used as insulating grains of abra sive may be depo...

Страница 179: ...nd all results should be compared for differences At component failures spare equipment is used and set to the requested value A note of the ex change is made and the new measured values are recorded Test records for several years of test ing should be stored in a common file for a station or a part of a station to give a simple overview of the period of testing and achieved test values These test...

Страница 180: ...mended to measure the service currents and service voltages recorded by the protection IED The service values are checked on the IED670 local HMI or with the PCM600 tool Ensure that the correct values and angles between voltages and currents are recorded Also check the direction of directional functions such as Distance and directional overcurrent functions For a transformer differential protectio...

Страница 181: ...About this chapter Chapter 13 Fault tracing and repair Chapter 13 Fault tracing and repair About this chapter This chapter describes how to carry out fault tracing and if necessary a change of circuit board ...

Страница 182: ... signals are active INT RTCERROR INT IEC61850ERROR INT TIMESYN CHERROR NUM Fail OFF ON This signal will be active if one or more of the following internal signals are active INT WATCHDOG INT APPERROR INT RTEERROR INT FTFERROR NUM Warning OFF ON This signal will be active if one or more of the following internal signals are active INT RTCERROR INT IEC61850ERROR ADMnn READY FAIL Analogue input modul...

Страница 183: ...ult has occurred you can retrieve extensive information about the fault from the list of internal events available in the SMS part TRM STAT TermStatus Internal Events The list of internal events provides valuable information which can be used during commission ing and during fault tracing Application READY FAIL This signal will be active if one or more of the application threads are not in the sta...

Страница 184: ...fault tracing it provides information on the Module that should be changed Event message Description Generating signal INT FAIL Off Internal fail status INT FAIL reset event INT FAIL INT FAIL set event INT WARNING Off Internal warning status lNT WARNING reset event INT WARNING lNT WARNING set event INT NUMFAIL Off Numerical module fatal error sta tus INT NUMFAIL reset event INT NUMFAIL INT NUMFAIL...

Страница 185: ...177 Fault tracing Chapter 13 Fault tracing and repair Sequence of faults if more than one unit is faulty Exact time when the fault occurred ...

Страница 186: ...e connectors 4 Disconnect the optical fibres 5 Unscrew the main back plate of the IED 6 If the transformer module is to be changed unscrew the small back plate of the IED 7 Pull out the faulty module 8 Check that the new module has a correct identity number 9 Check that the springs on the card rail are connected to the corresponding metal lic area on the circuit board when the new module is insert...

Страница 187: ...one of these modules with maintained accuracy To maintain the accuracy feature the calibration file stored in the NUM must match the TRM and ADM used together with the NUM As a consequence of this a faulty NUM can be replaced without replacing the TRM and ADM only if the original serial number is supplied when order ing a new NUM Because these modules are factory calibrated all three modules will ...

Страница 188: ...g and repair 3 Repair support If a REx670 IED needs to be repaired the whole IED must be removed and sent to an ABB Lo gistic Center Before returning the material an inquiry must be sent to the ABB Logistic Center e mail offer selog se abb com ...

Страница 189: ...acing and repair 4 Maintenance The REx670 IED is self supervised No special maintenance is required Instructions from the power network company and other maintenance directives valid for main tenance of the power system must be followed ...

Страница 190: ...182 Maintenance Chapter 13 Fault tracing and repair ...

Страница 191: ...183 About this chapter Chapter 14 Glossary Chapter 14 Glossary About this chapter This chapter contains a glossary with terms acronyms and abbreviations used in ABB technical documentation ...

Страница 192: ...r function transmit blocks C34 97 Protocol used in LON CAN Controller Area Network ISO standard ISO 11898 for serial communi cation CAP 531 Configuration and programming tool CB Circuit breaker CBM Combined backplane module CCITT Consultative Committee for International Telegraph and Telephony A United Nations sponsored standards body within the International Tele communications Union CCM CAN Carr...

Страница 193: ...us DR Disturbance Recorder DRH Disturbance Report Handler DSP Digital signal processor DTT Direct transfer trip scheme EHV network Extra high voltage network EIA Electronic Industries Association EMC Electro magnetic compatibility EMI Electro magnetic interference ESD Electrostatic discharge FOX 20 Modular 20 channel telecommunication system for speech data and protection signals FOX 512 515 Acces...

Страница 194: ... PCI Mezzanine Card PMC standard for local bus modules References the CMC IEEE P1386 also known as Common Mezzanine Card stan dard for the mechanics and the PCI specifications from the PCI SIG Special Interest Group for the electrical EMF Electro Motive Force EMF Electro Motive Force IED Intelligent Electronic Device I GIS Intelligent gas insulated switchgear IOM Binary Input Output module Instanc...

Страница 195: ...le OCO cycle Open Close Open cycle OLTC On Load Tap Changer OV Over voltage Overreach A term used to describe how the relay behaves during a fault condition For example a distance relay is over reaching when the impedance pre sented to it is smaller than the apparent impedance to the fault applied to the balance point i e the set reach The relay sees the fault but per haps it should not have seen ...

Страница 196: ...andard IEC 61850 SLM Serial communication module Used for SPA LON IEC communication SMA connector Subminiature version A A threaded connector with constant impedance SMS Station monitoring system SNTP Simple Network Time Protocol is used to synchronize computer clocks on local area networks This reduces the requirement to have accurate hardware clocks in every embedded system in a network Each emb...

Страница 197: ...deliver measured voltage and cur rent values UTC Coordinated Universal Time A coordinated time scale maintained by the Bureau International des Poids et Mesures BIPM which forms the basis of a coordinated dissemination of standard frequencies and time signals UTC is derived from International Atomic Time TAI by the addi tion of a whole number of leap seconds to synchronize it with Universal Time 1...

Страница 198: ...190 Glossary Chapter 14 Glossary ...

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