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ROBOTICS

Product manual

OmniCore V250XT Type B

Содержание OmniCore V250XT Type B

Страница 1: ...ROBOTICS Product manual OmniCore V250XT Type B...

Страница 2: ...Trace back information Workspace 23D version a22 Checked in 2024 01 15 Skribenta version 5 5 019...

Страница 4: ...y by ABB for losses damage to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and...

Страница 5: ...ve to ESD 47 2 5 Handling of FlexPendant 48 2 6 Network security 49 2 7 Open source and 3rd party components 50 2 8 ABB Connect ABB Ability 53 3 Installation and commissioning 53 3 1 Introduction to i...

Страница 6: ...of air filter 173 4 5 Function tests 173 4 5 1 Function test of emergency stop 174 4 5 2 Function test of manual auto and manual full speed mode with FlexPendant 175 4 5 3 Function test of three posi...

Страница 7: ...45 7 Troubleshooting 345 7 1 Introduction to troubleshooting 347 7 2 Troubleshooting fault symptoms 348 7 2 1 No LEDs are lit on the controller 351 7 2 2 Start up failure 354 7 2 3 System update failu...

Страница 8: ...ection parts 440 9 1 3 Logic parts 443 9 1 4 Application parts 447 9 1 5 Cabinet parts 451 9 1 6 Miscellaneous parts 456 9 1 7 Cables 458 9 2 FlexPendant parts 459 9 3 Manipulator cables 459 9 3 1 Man...

Страница 9: ...rovide safety and user guides for the robot system Who should read this manual This manual is intended for installation personnel maintenance personnel repair personnel Prerequisites A maintenance rep...

Страница 10: ...e 3HAC065041 001 Technical reference manual System parameters 3HAC066559 001 Application manual Functional safety and SafeMove 3HAC028879 001 Application manual Connected Services 3HAC066561 001 Appli...

Страница 11: ...ooting Decommissioning Reference information safety standards unit conversions screw joints lists of tools Spare parts list with corresponding figures or references to separate spare parts lists Refer...

Страница 12: ...the products The manuals are aimed at those having first hand operational contact with the product that is production cell operators programmers and troubleshooters 12 Product manual OmniCore V250XT...

Страница 13: ...he safety devices are defective not in their intended location or in any other way not working When instructions for operation and maintenance are not followed as intended Non authorized design modifi...

Страница 14: ...ation may determine that a safety related control system performance other than that stated in ISO 10218 is warranted for the application The SISTEMA ABB FSDT libraries contains details for the safety...

Страница 15: ...alcohol drugs or any other intoxicating substances are not allowed to install maintain service repair or use the robot The plant liable must make sure that the personnel is trained on the robot and o...

Страница 16: ...esult in ser ious injury DANGER Signal word used to indicate a potentially hazardous situation which if not avoided could result in serious injury WARNING Signal word used to indicate a potentially ha...

Страница 17: ...icate where to find additional information or how to do an operation in an easier way TIP Product manual OmniCore V250XT Type B 17 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved...

Страница 18: ...ly use graphics The information labels contain information in text See Symbols and information on labels on page 18 Note The safety and information labels on the product must be observed Symbols and i...

Страница 19: ...able Read operation manual before installation Enclosure environmental type rating is type 1 Inserting fingers or foreign objects into opening may cause personal injury xx1800000836 High voltage insid...

Страница 20: ...RC label for 3G only for Chinese market OmniCore XXX OmniCore XXX 3G LTD XXXXXXXXXXX xx2300001441 SRRC label for 4G only for Chinese market xx2300001823 20 Product manual OmniCore V250XT Type B 3HAC08...

Страница 21: ...ate a stop function Yes Stop category 0 Input to initiate the emergency stop function The Emergency Stop function is initiated in both automatic and manual mode Emergency Stop ES For deviations see th...

Страница 22: ...ety input used to initiate a protective stop must remain active for at least 100 ms Stop category configuration for OmniCore The stop category configuration is done in RobotStudio in the tool Visual S...

Страница 23: ...ossible by an intentional human action on the device where the command has been initiated The disengagement of the emergency stop device shall not restart the machinery but only permit restarting Note...

Страница 24: ...he three position enabling device must never be rendered inoperational in any way If there is a need to enter safeguarded space always bring the FlexPendant This is to enforce single point of control...

Страница 25: ...some maintenance tasks In manual reduced speed mode the movement of the TCP is limited to 250 mm s In addition there is a limitation on the maximum allowed speed for each axis Manual control of the ro...

Страница 26: ...ssed the speed is reset to the initial speed that is not exceeding 250 mm s WARNING Wherever possible the manual mode of operation shall be performed with all persons outside the safeguarded space Tas...

Страница 27: ...tart stop and modify RAPID programs through remote clients Safeguard mechanisms Protective stop function initiated by Automatic Stop AS the dedicated input AS or the dedicated input AS GS configured t...

Страница 28: ...aused by a breaking or malfunctioning rotating tool or other device fitted to the robot The maximum TCP speed and the maximum velocity of the robot axes are detailed in the section Robot motion in the...

Страница 29: ...r in the event of a fire in the robot Safety devices The integrator is responsible for that the safety devices necessary to protect people working with the robot system are designed and installed corr...

Страница 30: ...are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level 30 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyri...

Страница 31: ...to make sure that keys used to lock or change the operating mode are handled only by authorized personnel Safety devices not in use Safety devices that are not connected to the robot or robot system...

Страница 32: ...ted conditions the electrode materials and liquid electrolyte in the batteries are sealed and not exposed to the outside There is a hazard in case of abuse mechanical thermal electrical which leads to...

Страница 33: ...ANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers A risk assessment must be done to address both robot and robot system s...

Страница 34: ...page 341 If the robot is decommissioned for storage take extra precaution to reset safety devices to delivery status 34 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023...

Страница 35: ...bility covering a wide range robot and applications V line supports external axis and provides flexible configuration opportunities The OmniCore V250XT Type B controller offers a compact yet flexible...

Страница 36: ...o be used in industrial environment T43 T42 T41 T5 T6 A1 T4 X1 X7 PE0 X0 X2 X3 X81 X91 X92 xx2300001958 Continues on next page 36 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyri...

Страница 37: ...ne A1 Power unit LVHP DSQC3069 Baseline A1 Power unit HVLP DSQC3072 Baseline X2 X3 Manipulator signal connector SMB Baseline X4 FlexPendant connector HMI Baseline X1 Motor connector Baseline G1 G2 Ext...

Страница 38: ...t Option K5 1 Scalable I O Option K5 2 Additional I O K5 3 K5 4 Option K3 1 Safety digital base I O Option B1 Conveyor tracking module Option K4 Ethernet switch Option T5 T8 Process power supply Optio...

Страница 39: ...ontroller see Operating conditions on page 39 The robot controller shall be stored according to its IP classification IP54 that is indoors in an environment that is dry and dust free In addition wind...

Страница 40: ...d sealed door and cable grommets it does not comply with the protection class IP54 and may affect the following The electromagnetic compatibility EMC is affected Units inside the cabinet are exposed t...

Страница 41: ...phase IRB 6650S 3x32 A 380 VAC 480 VAC 3 phase IRB 6660 3x32 A 380 VAC 480 VAC 3 phase IRB 6700 3x32 A 380 VAC 480 VAC 3 phase IRB 6710 3x32 A 380 VAC 480 VAC 3 phase IRB 6720 3x32 A 380 VAC 480 VAC...

Страница 42: ...er drive system shall only be used with specified manipulator variant The following table shows the mapping list Drive system type Controller Manipulator E4 OmniCore V250XT Type B IRB 2600 E5 E8 OmniC...

Страница 43: ...abling device on the FlexPendant 8 58E 08 Mirror emergency stop state of the robot through emergency status output of the controller 2 58E 07 Emergency stop function of the robot initiated by external...

Страница 44: ...ll supervision Related information Safety data on page 14 The SISTEMA ABB FSDT libraries contain details for the safety functions 44 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Cop...

Страница 45: ...of the following alternatives Use a wrist strap The wrist strap button is located inside the controller Wrist straps must be tested frequently to ensure that they are not damaged and are operating co...

Страница 46: ...strap button is shown in the following illustration xx2200001817 46 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 2 Controller descriptio...

Страница 47: ...crubbing sponges See the product manual for the robot controller section Cleaning the FlexPendant Always close the protective cap on the USB port when no USB device is connected The port can break or...

Страница 48: ...plication of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches un...

Страница 49: ...delivery of the product ABB software is licensed under the ABB end user license agreement which is provided separately RobotWare For RobotWare there is license information in the folder licenses in th...

Страница 50: ...signal as provided by the telecommunications carrier on the location where the ABB Ability OmniCore hardware is installed The cellular data connection is to be used solely in connection with the ABB A...

Страница 51: ...y to operate the equipment under FCC rules When the optional connectivity module is installed the operating conditions must be such that there is a minimum separation distance of 20 cm between the ded...

Страница 52: ...and developments including all resulting intellectual property Rights are exclusively owned by us In addition we have the right to use the data for benchmarking purposes if and to the extent it is an...

Страница 53: ...ller on page 36 Safety information Before any installation work is commenced all safety information must be observed There are general safety aspects that must be read through as well as more specific...

Страница 54: ...tive earth to the controller on page 84 Connect incoming mains to the controller 8 Connector X14 Connect safeguards to the controller 9 How to connect industrial networks for example PROFINET is descr...

Страница 55: ...ge 39 0 6 xx2100000343 WARNING When lifting and transporting the cabinet using a forklift the cabinet door must be closed to avoid tilting WARNING Stacked cabinets must be lifted separately Use a suit...

Страница 56: ...ndle the weight of the controller 5 If the controller is not installed directly it must be stored as described in Transportation and storage conditions on page 39 6 Make sure that the expected operati...

Страница 57: ...roller For storing see Transportation and storage conditions on page 39 Product manual OmniCore V250XT Type B 57 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 3 Installation an...

Страница 58: ...ller Min 300 mm Min 150 mm xx2200001824 A free space of 300 mm on the back of the controller is required A free space of 150 mm on the sides of the controller is required Continues on next page 58 Pro...

Страница 59: ...ties such as cleaning and replacement of controller filters a free space of 500 mm is required on one side of the controller Min 500 mm xx2200001742 Product manual OmniCore V250XT Type B 59 3HAC087112...

Страница 60: ...um of two controllers can be stacked The controllers must be safely fixed to each other and it must be assured that the opened door on the upper controller does not cause imbalance CAUTION The stacked...

Страница 61: ...page 426 Standard toolkit 3HAC079391 001 TPU Holder asm Note The FlexPendant should always be placed in the holder when it is not used and it is not allowed to use by unauthorized person Mounting the...

Страница 62: ...xx2100000765 Insert the bracket into the FlexPendant holder 3 Screws BN33 Phillips pan head tapping screw ST2 9x13 3 pcs Secure with the screws 4 Tightening torque 6 Nm 7 8 Nm xx2100000766 Continues...

Страница 63: ...is procedure to mount the FlexPendant holder onto a flat surface like the top of the controller or a desktop Note illustration Action Clean the surface and make sure it is dry 1 xx2000002352 Remove th...

Страница 64: ...uipment Tip The bracket is included on delivery Note illustration Action xx2000002354 Hang the FlexPendant holder to the bracket according to the screws on the bracket 1 Hang the holder with the brack...

Страница 65: ...ews 1 Separate the rear part from the FlexPend ant holder 2 Clean the surface and make sure it is dry 3 xx2000002357 Remove the protective liner from the tape 4 Press the holder onto the desired place...

Страница 66: ...58 Use two M5 screws to secure the holder 6 66 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 3 Installation and commissioning 3 4 3 Mounti...

Страница 67: ...Place the magnet part of the antenna on the outside of the cabinet 1 xx2200001973 Insert the antenna cable through the cable grommet 2 Apply cable ties and suitable cable pro tection to ensure that t...

Страница 68: ...Connec ted Services gateway by rotating the connector 4 xx2300000672 68 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 3 Installation and c...

Страница 69: ...B controller CAUTION Always inspect the connector for dirt or damage before connecting it to the controller Clean or replace any damaged parts Continues on next page Product manual OmniCore V250XT Typ...

Страница 70: ...MT Management C FlexPendant connector HMI D Motor connector E Manipulator signal connector SMB F Cable grommet assembly G Incoming mains connector H Ethernet outlet connector LAN3 I Continues on next...

Страница 71: ...ices antenna 3G 4G WiFi K ADU additional drive unit connector L Product manual OmniCore V250XT Type B 71 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 3 Installation and commis...

Страница 72: ...d analog I O Measurement signals This class covers ordinary analogue signals such as analogue sig nals 4 20 mA 0 10V or signals below 1 MHz low speed digital signals RS232 RS485 digital on off signals...

Страница 73: ...lti wire 4 pair 0 2 24 1 8 2 1 2 3 2 6 Multi wire 6 pair 0 2 24 1 6 1 8 2 0 2 3 Multi wire 9 pair 0 2 24 5 6 6 5 7 2 7 9 Single wire 0 5 20 4 5 5 2 5 8 6 3 Multi wire 2 pair 0 5 20 3 6 4 2 4 7 5 1 Mul...

Страница 74: ...f the controller cabinet Cables should not be wound up like coils This could cause an magnetic field disturbing the signals There will also be a risk of overheating depending on the load Power signals...

Страница 75: ...ing of a d type connector xx1700001320 A A dimpled connector body makes multiple bonds to the mating connector body all around its periphery 360 bonding B Metal or metallized back shell makes 360 bond...

Страница 76: ...fixation Paint dirt rust and other insulating material must be removed from the contacting surfaces For requirements on the marking of the supply ground connection inside the control cabinet refer to...

Страница 77: ...screens at both ends on all units Example 2 If the cable is terminated where a good earth connection is not available a noise suppression capacitor can be used The screens of the 2 cables must be con...

Страница 78: ...hat control them 0 V 24 V DC 1 2 3 0 V 24 V AC DC xx1200000961 1 The diode should be dimensioned for the same current as the relay coil and a voltage of twice the supply voltage 2 The varistor should...

Страница 79: ...g systems are allowed by ABB TN C system TN S system A combined PEN conductor is used as both a PE and an N conductor PE and N are separate conductors that are connected together only near the transfo...

Страница 80: ...n transformer types The following isolation transformer types are allowed by ABB Wye Wye isolation transformer Y Y Delta Wye isolation transformer Y xx1700001319 xx1700001318 A Primary input B Seconda...

Страница 81: ...ment board Manipulator cable Handles supply to and feedback from any position switches Position switch cables option Handles communication with equipment fitted on the manipulator by the customer Cust...

Страница 82: ...connection to the OmniCore V250XT Type B controller Description Component Flexible oil resistant rubber Cable type 3G x 6 mm2 or AWG10 Cable area PE1 and PE2 points on X0 incoming mains connector Prot...

Страница 83: ...ve earth PE2 Connect the wires according to the illus tration 2 Tighten the screws to secure the cables 3 Remove screw and washer on top of contact and insert the ground cable with cable lug Secure wi...

Страница 84: ...otection Branch circuit protection must be provided in accordance with the Manufacturer Instructions National Electrical Code and any additional local codes Prerequisites Before incoming mains is conn...

Страница 85: ...et and protective earth must comply with the local electrical requirements Required equipment Note Equipment L1 L2 L3 PE1 PE2 Main connection cable three phase Details see Fitting the connector for in...

Страница 86: ...ibes how to connect the main power to the controller CAUTION Always inspect the connector for dirt or damage before connecting it to the controller Clean or replace any damaged parts Action xx21000012...

Страница 87: ...FlexPendant grant CAUTION Before detaching the FlexPendant another emergency stop shall be available CAUTION With a detached FlexPendant there is no visual identification of the operating mode CAUTION...

Страница 88: ...ch the FlexPendant in automatic mode 1 On the status bar tap the QuickSet button 2 Tap the Logout Restart tab 3 In the FlexPendant section tap Detach FlexPendant Continues on next page 88 Product manu...

Страница 89: ...imer is displayed xx1900000404 5 When the countdown is progressing detach the FlexPendant Continues on next page Product manual OmniCore V250XT Type B 89 3HAC087112 001 Revision A Copyright 2023 2023...

Страница 90: ...endant CAUTION Always inspect the connector for dirt or damage before attaching Clean or replace any damaged parts Attach the connector to the controller and tighten the locking ring or screws xx19000...

Страница 91: ...ABB Robotics assumes no responsibility for any errors hazards that may appear when more than one client is used MGMT Management FlexPendant connection TPU ABB Connect connection ABB Connect ABB Connec...

Страница 92: ...in 0V A1 0V A2 0V A3 0V B1 0V B2 0V B3 24V_TRUNK C1 24V_TRUNK C2 24V_TRUNK C3 24V_TRUNK D1 24V_TRUNK D2 24V_TRUNK D3 Connector X19 Description Connector for 24V_IO_EXT output Connection SC 3 81 90F Ty...

Страница 93: ...or X18 Description Connector for MS_ON OFF 24V digital output Connection Dynamic D 2100S Type Tyco Electronics 1376135 3 Article number Description Name Pin MS_ONOFF 1 0V 3 Connector X31 Description C...

Страница 94: ...0V_CHASSI A2 PTC1 B1 PTC2 B2 PTC1 C1 PTC2 C2 Processor board front panel connectors xx2300000440 Connector X1 X2 X3 X4 X6 X9 Description Connectors for ECAT MGMT DEV TPU and DRV Motion Link Connectio...

Страница 95: ...N1 WAN2 and LAN Connection RJ45 Type Article number ABB Connect X1 Label WAN1 X2 WAN2 X3 LAN X4 Description Name Pin BI_DA 1 BI_DA 2 BI_DB 3 BI_DC 4 BI_DC 5 BI_DB 6 BI_DD 7 BI_DD 8 Continues on next p...

Страница 96: ...U B5 24V_TPU A5 24V_MON B6 MON_LAMP A6 24V_MON B7 MON_PB A7 B8 A8 B9 A9 B10 A10 Connector X14 Description Connector for Safety IO signals Connection S2L 3 50 90F Type Weidm ller 1728680000 Article num...

Страница 97: ...N 11 GS_CH1_P 14 GS_CH1_N 13 24V_CH1_EXT 16 0V_IO_EXT 15 Note The following operating regions are defined according to IEC 61131 2 2017 clause 6 4 4 2 The emergency stop function is activated open loo...

Страница 98: ...d from an external power supply Customer_24V_CH1 Customer_24V_CH2 Customer_0V_CH1 Customer_0V_CH2 Customer provided power 0V_IO_EXT 24V_CH1_EXT 0V_IO_EXT 24V_CH2_EXT A2 K5 X14 GS_CH1_P GS_CH1_N GS_CH2...

Страница 99: ...input can be powered from an external power supply 6 8 5 7 2 1 4 3 Customer_24V_CH1 Customer_24V_CH2 Customer_0V_CH1 Customer_0V_CH2 Customer provided power 0V_IO_EXT 24V_CH1_EXT EXT_ESTOP_CH1_P EXT_E...

Страница 100: ...ty IO signals Connection S2L 3 50 90F Type Weidm ller 1728690000 Article number 2 4 6 1 3 5 8 10 12 7 9 11 14 16 13 15 18 17 xx1800000555 Name Pin Name Pin 24V_MON 2 MON_PB1 1 24V_MON 4 MON_LAMP1 3 6...

Страница 101: ...d from an external power supply Customer_24V_CH1 Customer_24V_CH2 Customer_0V_CH1 Customer_0V_CH2 Customer provided power 0V_IO_EXT 24V_CH1_EXT 0V_IO_EXT 24V_CH2_EXT AS_CH1_P AS_CH1_N AS_CH2_P AS_CH2_...

Страница 102: ...e protected from external EM disturbance suggested to use separate multicore cables Note The ESOUT pins reflect the emergency status of the controller ESOUT can be decoupled from ES input to avoid dea...

Страница 103: ...2 1 4 3 xx2300001000 Antenna connector The Connected Services Gateway unit has either an ABB Connect port or an antenna connector on the front See installation procedures in section On site installat...

Страница 104: ...the grommet Incorrect use of grommets will affect ingress protection EMI EMC and temperature It is recommended to use icotek KT grommet Ethernet outlet connector MGMT Management The following type of...

Страница 105: ...0 V for the outputs and 0 V for the inputs For connection details see Circuit diagram OmniCore V250XT rev 04 or later 3HAC074000 008 and Application manual Scalable I O 3HAC070208 001 Continues on nex...

Страница 106: ...f the cables which need to go through the grommet Incorrect use of grommets will affect ingress protection EMI EMC and temperature It is recommended to use icotek KT grommet The cable layout is recomm...

Страница 107: ...able for the customer connection The cables connected by customer to the 24 V terminal block should go through the cable grommet and fasten on the cabinet Note The diameter of the cables must match th...

Страница 108: ...manual Functional safety and SafeMove Configure the robot stopping functions in Visual SafeMove WARNING The new settings must be verified by test before the robot is used Note Depending on the control...

Страница 109: ...s required Tip See also the circuit diagram Circuit diagram OmniCore V250XT rev 04 or later Apply the configuration to the controller Note illustration Action xx1500000801 In the Visual SafeMove ribbo...

Страница 110: ...then Configuration 3 Select the check box Validated Set the configuration to locked When the stop configuration is approved the status of the configuration should be changed to Locked on the FlexPend...

Страница 111: ...hese stops are performed without using the brakes and the power is never disconnected The program execution can be continued directly for example by activating a start signal Stop with RAPID instructi...

Страница 112: ...y slide off path fairly much Search instructions can be pro grammed with arguments to stop the robot movement close to the point where a search hit was no ticed The program execution will continue wit...

Страница 113: ...obot might make a limited movement when restarted WARNING The revolution counters might need to be updated after a colli sion to ensure path accuracy Stopping time distance Stopping time and distance...

Страница 114: ...le for installing a DeviceNet M S board on the main computer The software based fieldbuses are connected directly to one of the Ethernet ports xx2300001738 Available board The following master board i...

Страница 115: ...anual Article number Manual title 3HAC066565 001 Application manual EtherNet IP Scanner Adapter 3HAC066558 001 Application manual PROFINET Controller Device 3HAC082346 001 Application manual I O Engin...

Страница 116: ...e minimum configuration and add on devices The DSQC1042 Safety Digital Base is a device that can be used to control and monitor machine safety equipment The device can be used together with the scalab...

Страница 117: ...Local I O Digital base 3032 1 3HAC060919 001 Connectors digital base add on DSQC1031 3HAC058664 001 Digital add on 3033 2 DSQC1032 3HAC058665 001 Analog add on 3034 2 3HAC060925 001 Connectors I O Ana...

Страница 118: ...tion of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001...

Страница 119: ...its for external mounting as described in Application manual Scalable I O 3 Opening the door on page 184 Open the door 4 Connect the external base device to the internal base device X3 or the Ethernet...

Страница 120: ...SQC1042 3HAC062908 001 DSQC1042 Extended safety 3HAC069538 001 Connectors Safety I O Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for contr...

Страница 121: ...DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001817 xx2200001972 Push the digital base i...

Страница 122: ...ctor K5 1 X5 K3 1 X5 to from A2 X4 K5 1 X4 A2 X3 The harness connected to I O unit by customer 4 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the...

Страница 123: ...Portal www abb com myABB Note Article number Spare part DSQC1035 3HAC059187 001 Ethernet Extension switch 3014 1 Harness A2 X4 K4 X6 3HAC084152 001 Ethernet Harness Required tools and equipment Note A...

Страница 124: ...n of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 3 xx2200001817...

Страница 125: ...between the upper surface of the Ethernet extension switch and the lower surface of highest bracket on the main computer xx1800000972 3 Reconnect any connectors disconnected at removal 4 Concluding pr...

Страница 126: ...d with integrated brake snubbers When integrating a motor not delivered by ABB it is of great importance that the motor has a snubber fitted across the brake terminals at the motor Failure to do so wi...

Страница 127: ...itch is in the OFF position Required spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business...

Страница 128: ...ration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location o...

Страница 129: ...inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001817 Screws Torx pan head screw M4x8 4 pcs Fit the additional drive unit and secure with the screws 3 Tightening torque 2 Nm...

Страница 130: ...m the function tests to verify that the safety features work properly see Function tests on page 173 2 130 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All r...

Страница 131: ...tion of the power supply optional device in the controller xx2200001473 Continues on next page Product manual OmniCore V250XT Type B 131 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights re...

Страница 132: ...nt is defined in section Standard toolkit for controller on page 426 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC074000 008 Circuit diagram OmniCore...

Страница 133: ...e 45 3 xx2200001817 Installing the 24V terminal block Note Illustration Action Hang the 24V terminal block to the bracket and push the lower part until you hear a clear clicking sound 1 Continues on n...

Страница 134: ...634 Hang the power supply to the bracket and push the lower part until you hear a clear clicking sound 1 Screws Cross recessed cheese head screw M4x8 1 pcs xx1900001908 For DSQC 634 xx2200002012 Cont...

Страница 135: ...nal block T5 X2 24VTerminal block T8 X2 24VTerminal block T6 X2 24VTerminal block T9 X2 24VTerminal block 3 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1...

Страница 136: ...e safety features work properly see Function tests on page 173 2 136 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 3 Installation and comm...

Страница 137: ...te The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare...

Страница 138: ...ER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is se...

Страница 139: ...equired 6 Closing the door on page 185 Close the door 7 Perform the function tests to verify that the safety features work properly see Function tests on page 173 8 For more information about the opti...

Страница 140: ...e The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare...

Страница 141: ...ctrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safet...

Страница 142: ...t assembly Refitting the cables to the cable grommet assembly Note Illustration Action xx1900002337 Insert and equip the cable to the corres ponding KT grommet 1 Continues on next page 142 Product man...

Страница 143: ...est on each other When using single row frames the fl at side has to point towards the cover strip 2 xx1900002335 Refit the cover strip onto the frame 3 Screws Hex socket head cap screw M5x50 12 9 Laf...

Страница 144: ...00002332 Refitting the cable grommet assembly Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29...

Страница 145: ...grommet assembly into the cover of the cabinet 3 xx2100000845 Secure it with the screws Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the function...

Страница 146: ...the location of the air filter on the controller xx2200001484 Continues on next page 146 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 3...

Страница 147: ...section Standard toolkit for controller on page 426 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC074000 008 Circuit diagram OmniCore V250XT rev 04 or...

Страница 148: ...the function tests to verify that the safety features work properly see Function tests on page 173 4 148 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rig...

Страница 149: ...ation of the incoming mains cable gland in the controller xx2100002285 Continues on next page Product manual OmniCore V250XT Type B 149 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights res...

Страница 150: ...rotective wrist band Required documents Note Article number Document 3HAC074000 008 Circuit diagram OmniCore V250XT rev 04 or later Continues on next page 150 Product manual OmniCore V250XT Type B 3HA...

Страница 151: ...move the dust protection lid from the cable gland A 1 A Cable gland B Incoming mains switch C Cable pipe Remove protection from the incoming mains switch B 2 Continues on next page Product manual Omni...

Страница 152: ...002287 Connect protective earth to one of the two screws 6 Note Use cable lugs in the connection Tightening torque 5 Nm Route the phase wires through the pipe up to the incoming mains switch B 7 See c...

Страница 153: ...V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part DSQC1096 3HAC085254 001 DeviceNet M S 3029 1 Required tools and equipment Note Article number Equipment Content...

Страница 154: ...p button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 3 xx2200001817 Installing the...

Страница 155: ...ing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 Product manual OmniCore V250XT Type B 155 3HAC087...

Страница 156: ...or later Installing the motor connection box Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1...

Страница 157: ...the connectors for ADU 1 3 A and ADU 4 6 B on the cabinet 5 Connect the SMB cable to the SMB con nector for ADU 1 6 C on the cabinet 6 Continues on next page Product manual OmniCore V250XT Type B 157...

Страница 158: ...Connect motor cables and resolver cables to the motor connection box 9 Perform the function tests to verify that the safety features work properly see Function tests on page 173 10 158 Product manual...

Страница 159: ...wed on the door of the controller Available current supplied to or from this equipment must not exceed 8 A under any condition of load including short circuit Product manual OmniCore V250XT Type B 159...

Страница 160: ...ming mains and protective earth to the controller on page 84 Function tests Before commissioning perform the function tests in section Function tests on page 173 to verify that the safety features wor...

Страница 161: ...est Manual auto and manual full speed mode with FlexPend ant Function test of three position en abling device on page 175 12 months Function test Enabling device Function test of Automatic Stop on pag...

Страница 162: ...ing the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001817 Inspect connectors and cabling to make sure they are securely fastened and cabling not damag...

Страница 163: ...tion The air filter is located as shown in the illustration below xx2200001484 Continues on next page Product manual OmniCore V250XT Type B 163 3HAC087112 001 Revision A Copyright 2023 2023 ABB All ri...

Страница 164: ...Clean the filter three or four times 3 Note Do not wring the filter to press out water Allow the filter to dry in one of these ways Lying flat on a flat surface Blow with compressed air in opposite d...

Страница 165: ...annot be separated from the filter assembly Note Illustration Action xx2200001773 Remove the air filter unit 1 Clean the metal mesh filter with compressed air 2 Refit the air filter unit to the cabine...

Страница 166: ...en the life of paint work rust inhibitors signs or labels Always make sure that all protective covers are fitted to the controller before cleaning Never remove any covers or other protective devices w...

Страница 167: ...g a soft cloth and water or a mild cleaning agent 3 Unlock the screen by tapping the buttons 4 Cleaning considerations The section below specifies some special considerations when cleaning the FlexPen...

Страница 168: ...er Do not clean the device operating panel and operating elements with compressed air solvents scouring agent or scrubbing sponges 168 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A C...

Страница 169: ...ocation The air filter unit is located as shown in the illustration below xx2200001484 Continues on next page Product manual OmniCore V250XT Type B 169 3HAC087112 001 Revision A Copyright 2023 2023 AB...

Страница 170: ...parations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Removing the air filter Note Illus...

Страница 171: ...ption 3005 2 Moist dust filter Note Illustration Action xx2200001827 Insert the polymeric filter element to the filter and secure with the metallic line 1 Refitting the air filter Note Illustration Ac...

Страница 172: ...ction tests to verify that the safety features work properly see Function tests on page 173 1 172 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights res...

Страница 173: ...ent log or the event message 10013 Emergency stop state and 90518 Safety controller Emer gency stop triggered for robots prepared for collaborative applications does not appear then the test has faile...

Страница 174: ...und This test is passed if it is possible to run the robot program in manual mode Change to Manual operating mode and Motors ON state and then run the robot in manual mode 3 If it is not possible to r...

Страница 175: ...he event message 90780 Two channel fault in Safety Controller appears This test is passed if the event message 10012 Safety guard stop state appears in the event log While still holding the three posi...

Страница 176: ...ake function test Note Action Start the robot system and change the op erating mode to manual 1 This test is passed if the brakes are disen gaged and the manipulator can be moved Press the three posit...

Страница 177: ...pening the connected robot cell door which has interlock connection with Auto matic Stop 2 If either of the following happens then the test is failed and the root cause must be found if the event mess...

Страница 178: ...General Stop 2 If either of the following happens then the test is failed and the root cause must be found if the event message 90523 Safety Controller Protective Stop triggered does not appear if the...

Страница 179: ...ton make sure to verify that it is not activated 2 Start the robot system 3 The test is passed if the event message 10013 Emergency stop state appears in the event log Press the emergency stop device...

Страница 180: ...est is passed if the event message 10013 Emergency stop state appears in the event log Press the emergency stop device 4 If the event message 90780 Two channel fault in Safety Controller appears in th...

Страница 181: ...eed higher than 250 mm s 2 This test is passed if the speed of the robot does not exceed 250 mm s otherwise the test is failed and the root cause of the fail ure must be found Start the program in man...

Страница 182: ...This page is intentionally left blank...

Страница 183: ...a specific repair activity are listed in the respective procedures Safety information Read chapter Safety on page 13 before commencing any service work WARNING Wait at least three minutes after power...

Страница 184: ...llustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door Info illustration Action Insert t...

Страница 185: ...ction DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The...

Страница 186: ...ntroller covers Preparations Info illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Continues on ne...

Страница 187: ...section The unit is sensitive to ESD on page 45 2 xx2200001817 Refitting the rear cover Info illustration Action Refit the the rear cover 1 xx2200001062 Secure it with the screws 2 Continues on next p...

Страница 188: ...ction xx2200001773 Refit the air filter cover plate 3 188 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 5 Repair 5 2 1 Opening the robot c...

Страница 189: ...part External fan 3HAC082805 001 Fan unit Internal fan 3HAC083027 001 Fan unit Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller...

Страница 190: ...cation The illustration shows the location of the external fan in the controller xx2200001778 Continues on next page 190 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023...

Страница 191: ...tion in section The unit is sensitive to ESD on page 45 2 xx2200001817 Removing the rear cover on page 186 Remove the rear cover of the controller 3 Removing the external fans Note Illustration Action...

Страница 192: ...power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform a...

Страница 193: ...ding procedure Note Illustration Action Refitting the rear cover on page 187 Refit the rear cover of the controller 1 Make sure that the filter cover plate is correctly positioned 2 Perform the functi...

Страница 194: ...Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Cont...

Страница 195: ...tion Action Disconnect all connectors from the unit to be replaced 1 xx2200001069 Remove the screws holding the fan as sembly 2 Remove the fan assembly from the mounting plate 3 xx2200001070 Remove th...

Страница 196: ...information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section...

Страница 197: ...mbly 5 Reconnect any connectors disconnected at removal 6 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safe...

Страница 198: ...Type B via myABB Business Portal www abb com myABB Note Article number Spare part Main computer fan 3HAC084390 001 Fan w contact Required tools and equipment Note Article number Equipment Content is d...

Страница 199: ...page 184 Open the door 2 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive...

Страница 200: ...0 Remove the fan from the bracket 4 Refitting the main computer fan Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more informatio...

Страница 201: ...ews 3 Screws Torx T10 6 pcs Tightening torque 0 7 Nm Concluding procedure Note Illustration Action Refitting the Connected Services gateway on page 214 If necessary refit the Connected Ser vices gatew...

Страница 202: ...listed in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part Power unit fan 3HAC081496 00...

Страница 203: ...lectrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the saf...

Страница 204: ...power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform a...

Страница 205: ...ted at removal 5 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function te...

Страница 206: ...siness Portal www abb com myABB Note Article number Spare part DSQC1035 3HAC059187 001 Ethernet Extension switch 3014 1 Harness A2 X4 K4 X6 3HAC084152 001 Ethernet Harness Required tools and equipment...

Страница 207: ...Opening the door on page 184 Open the door 2 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section T...

Страница 208: ...e the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling...

Страница 209: ...bracket on the main computer xx1800000972 3 Reconnect any connectors disconnected at removal 4 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the...

Страница 210: ...the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part DSQC1039 3HAC060960 001 Connected Services 3G 3013 3 3HAC028459 001 Magnetic roof antenna 3G DSQC1...

Страница 211: ...re doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELEC...

Страница 212: ...ay by rotating the connector 2 Remove any cable ties and protection 3 xx2200001973 Pull the cable out through the cable grommet 4 Remove the magnet part of the antenna from the cabinet 5 Removing the...

Страница 213: ...tration Action xx1900000971 Remove the attachment screws and pull out the front cover of the Connected Services 3G 1 xx1900000972 Carefully pull out the sim card from its holder 2 Continues on next pa...

Страница 214: ...DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before hand...

Страница 215: ...on the outside of the cabinet 1 Note The Connected Services antenna is installed by the customer and the cable routing can therefore differ Follow the cable routing recorded during the disassembly whe...

Страница 216: ...llustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 216 Product manual OmniCor...

Страница 217: ...sted in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Continues on next page Product manual OmniCore V250XT Type B 2...

Страница 218: ...page 426 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC074000 008 Circuit diagram OmniCore V250XT rev 04 or later Removing the Connected Services gate...

Страница 219: ...onnecting the antenna Note Illustration Action Note The Connected Services antenna is installed by the customer and the cable routing can therefore differ Record the cable routing when you re move the...

Страница 220: ...ugh the cable grommet 4 Remove the magnet part of the antenna from the cabinet 5 Removing the Connected Services gateway Note Illustration Action Disconnect all connectors from the unit to be replaced...

Страница 221: ...lift the Connected Services gateway slightly and then pull it out from the bracket 3 Refitting the Connected Services gateway Refitting the Connected Services gateway Note Illustration Action DANGER...

Страница 222: ...he unit is sensitive to ESD on page 45 2 xx2300000673 Hook up the Connected Services gate way to the bracket and push carefully into position 3 Continues on next page 222 Product manual OmniCore V250X...

Страница 223: ...that there is a minimum separation distance of 20 cm between the dedicated antenna and nearby persons Place the magnet part of the antenna on the outside of the cabinet 1 Note The Connected Services a...

Страница 224: ...he Connec ted Services gateway by rotating the connector 5 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the saf...

Страница 225: ...1 3HAC060919 001 Connectors digital base add on DSQC1031 3HAC058664 001 Digital add on 3033 2 DSQC1032 3HAC058665 001 Analog add on 3034 2 3HAC060925 001 Connectors I O Analog DSQC1033 3HAC058666 001...

Страница 226: ...Opening the door on page 184 Open the door 2 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section Th...

Страница 227: ...the digital base option Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Continues on next pa...

Страница 228: ...the bracket until you hear a clear clicking sound 3 Reconnect any connectors disconnected at removal 4 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perfo...

Страница 229: ...Spare part DSQC1042 3HAC062908 001 DSQC1042 Extended safety 3HAC069538 001 Connectors Safety I O Required tools and equipment Note Article number Equipment Content is defined in section Standard toolk...

Страница 230: ...ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 3 xx2200001817 Removing the safety digital base device Note Illustration Action Disconnect...

Страница 231: ...the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001817 xx2200001972 Push the digital base into the bracket until you hear a clear clicking sound 3 Rec...

Страница 232: ...erify that the safety features work properly see Function tests on page 173 2 232 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 5 Repair 5...

Страница 233: ...ote The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Continues on next page P...

Страница 234: ...arations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open t...

Страница 235: ...embly Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 ELECTROSTATIC DISCHARGE ESD The unit m...

Страница 236: ...ences can be imported Note When replacing the computer and logic unit both the serial number and licences are lost The serial number must be restored as described below Licences however can either be...

Страница 237: ...serial number is found on the silver label 6 The system compares the downloaded file and the manually entered serial number to ensure that there is a match Tap Browse to open the hardware inform atio...

Страница 238: ...te Article number Spare part CR2032 N A Standard Coin Cell Battery Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 426...

Страница 239: ...e Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the...

Страница 240: ...ro cessor board unit DSQC1086 1 Remove the processor board unit from the slot in the main computer assembly 2 Continues on next page 240 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A...

Страница 241: ...nformation see Electrical safety on page 29 1 xx2200001817 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensiti...

Страница 242: ...essor board unit 1 xx2300000941 Insert the processor board unit into the slot in the main computer assembly 2 Continues on next page 242 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A...

Страница 243: ...Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 Product manual OmniCore V250XT Type B 243 3HA...

Страница 244: ...ration shows the location of the power unit in the controller xx2300001838 Continues on next page 244 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights...

Страница 245: ...tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 426 Standard toolkit ESD protective wrist band Required documents Note Article n...

Страница 246: ...he two guiding pins on the mounting plate CAUTION Only the sheet metal on the power unit can be used for holding Do not touch the connectors or the filter on the power unit CAUTION The weight of the p...

Страница 247: ...unit read the safety inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001817 Screws Torx pan head screw M4x8 4 pcs Position the power unit on the lower guiding pin on the mount...

Страница 248: ...n Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 248 Product manual OmniCore V250XT Type B 3...

Страница 249: ...ration shows the location of the power unit in the controller xx2300001991 Continues on next page Product manual OmniCore V250XT Type B 249 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights...

Страница 250: ...426 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC074000 008 Circuit diagram OmniCore V250XT rev 04 or later Removing the power unit Preparations Note...

Страница 251: ...ect all connectors from the unit to be replaced 1 xx2300001492 Remove the screws and pull the power unit out from the two guiding pins on the mounting plate CAUTION Only the sheet metal on the power u...

Страница 252: ...ead the safety inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001817 Screws Torx pan head screw M4x8 4 pcs Position the power unit on the lower guiding pin on the mounting pla...

Страница 253: ...ng the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 Product manual OmniCore V250XT Type B 253 3HAC0871...

Страница 254: ...ation shows the location of the power supply in the controller xx2200001473 Continues on next page 254 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All right...

Страница 255: ...1 Harness PSU 3HAB7983 1 End clamp Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 426 Standard toolkit ESD protective...

Страница 256: ...n The unit is sensitive to ESD on page 45 3 xx2200001817 Removing the power supply Note Illustration Action xx2200002009 Remove the end clamp besides the power supply with a screwdriver 1 Continues on...

Страница 257: ...onnect the mains power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the...

Страница 258: ...009 Refit the end clamp besides the power supply 5 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety feat...

Страница 259: ...TATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 3 xx2200001817 Removing the power supply Note...

Страница 260: ...cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the u...

Страница 261: ...it the end clamp besides the power supply 5 Concluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features wo...

Страница 262: ...ration shows the location of the drive unit in the controller xx2300001839 Continues on next page 262 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights...

Страница 263: ...A1 X11 T4 X13 3HAC081731 001 Harness 24_BRAKE Harness A1 X2 T4 X17 3HAC082738 001 Harness CTRL_FB Required tools and equipment Note Article number Equipment Content is defined in section Standard tool...

Страница 264: ...screwdriver Remove the screws and pull the drive unit out from the two guiding pins on the mounting plate CAUTION The weight of the drive unit is 11 kg Use protective gloves when lifting this unit 2 x...

Страница 265: ...unit read the safety inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001817 Screws Torx pan head screw M4x8 4 pcs Position the drive unit on the lower guid ing pin on the moun...

Страница 266: ...n Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 266 Product manual OmniCore V250XT Type B 3...

Страница 267: ...in the drive unit even if the main switch is in the OFF position Required spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the Omni...

Страница 268: ...te Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 L...

Страница 269: ...e CAUTION The cabling is sensitive to mechanical damage Handle it with care to avoid damage to the cabling or the connector avoid any kind of tilt or skew 3 xx2200001375 Refitting the additional drive...

Страница 270: ...unit and secure with the screws 3 Tightening torque 2 Nm xx2200001375 Reconnect any connectors disconnected at removal 4 Concluding procedure Note Illustration Action Closing the door on page 185 Clo...

Страница 271: ...he OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part DSQC1096 3HAC085254 001 DeviceNet M S 3029 1 Required tools and equipment Note Article number Equip...

Страница 272: ...ower For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before...

Страница 273: ...iceNet board Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door o...

Страница 274: ...DeviceNet board into the slot in the main computer assembly 1 xx2300000921 Secure the screws that hold the Devi ceNet board unit 2 Concluding procedure Note Illustration Action Closing the door on pag...

Страница 275: ...5 001 CONNECTOR KIT DSQC2000 Power cable of CTM 3HAC084173 001 Harness 24V_CTM 3HAC084195 001 Ethernet harness for CTM Required tools and equipment Note Article number Equipment Content is defined in...

Страница 276: ...ATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 3 xx2200001817 Removing the conveyor tracking m...

Страница 277: ...mbling work 2 xx1900001913 Refitting the conveyor tracking module option Refitting the conveyor tracking module option Note Illustration Action DANGER Before doing any work inside the cabinet disconne...

Страница 278: ...sensitive to ESD on page 45 2 xx2200001817 xx1900001913 Hang the conveyor tracking module into the bracket and push the lower of it until you hear a clear clicking sound 3 xx2200001844 Continues on n...

Страница 279: ...ng procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 Product...

Страница 280: ...ration shows the location of the air filter on the controller xx2200001484 Continues on next page 280 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights...

Страница 281: ...d tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 426 Standard toolkit ESD protective wrist band Required documents Note Article...

Страница 282: ...how to remove the polymeric filter element option 3005 2 Moist dust filter Note Illustration Action xx2200001827 Take out the polymeric filter element from the filter 1 Continues on next page 282 Pro...

Страница 283: ...ote Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Refit the air filter unit to the cabinet 2 Co...

Страница 284: ...ts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Continues on next pa...

Страница 285: ...ore doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitiv...

Страница 286: ...the break resistor bleeder bracket 3 xx2200001074 Remove the screws holding the break resistor bleeder 4 Remove the break resistor bleeder and pull the cables through the opening 5 Continues on next...

Страница 287: ...button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 2 xx2200001817 xx2200001074 Re...

Страница 288: ...ting the rear cover on page 187 Refit the rear cover of the controller 1 Closing the door on page 185 Close the door 2 Perform the function tests to verify that the safety features work properly see F...

Страница 289: ...81735 001 Harness SMB connection Harness 1xSMB 3HAC077440 001 Harness SMB link Harness 2xSMB 3HAC077388 001 Harness SMB link LV 3HAC083231 001 Harness SMB link Required tools and equipment Note Articl...

Страница 290: ...he safety inform ation in section The unit is sensitive to ESD on page 45 3 xx2200001817 Removing the manipulator signal connector Note Illustration Action Disconnect all connectors from the unit to b...

Страница 291: ...pulator signal connector into the cover plate in the front panel 3 Screws Torx pan head screw M4x8 4 pcs Secure it with the attachment screws 4 Tightening torque 2 7 Nm 10 xx2200001981 Reconnect any c...

Страница 292: ...Article number Spare part 3HAC081696 001 Harness HV Manipulator Motor Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page...

Страница 293: ...f wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 3 xx2200001817 Re...

Страница 294: ...be installed in the same position 4 Take out the motor connector 5 Refitting the motor connector Refitting the motor connector Note Illustration Action DANGER Before doing any work inside the cabinet...

Страница 295: ...the front panel from inner side of the cabinet and fasten it with the screws 3 Tightening torque 2 7 Nm 10 xx2200001982 Reconnect any connectors disconnected at removal 4 Secure the motor connector c...

Страница 296: ...door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 296 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2...

Страница 297: ...isted in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part Harness TPU 3HAC071006 001 Har...

Страница 298: ...ing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELECTROST...

Страница 299: ...removed The cables need to be installed in the same position 1 Disconnect all connectors from the unit to be replaced 2 xx2100000830 Remove the screws 3 xx2100000831 Remove the cover plate 4 Continues...

Страница 300: ...binet disconnect the mains power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the uni...

Страница 301: ...any connectors disconnected at removal 4 Secure the cables on HMI signal connect or with new cable ties Tip Use the same position as from removing the HMI signal connector 5 xx2100000831 Refit the cov...

Страница 302: ...Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 302 Product manual OmniCo...

Страница 303: ...d spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Arti...

Страница 304: ...ore doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELE...

Страница 305: ...ttachment screws on the cover 2 Push the cable grommet assembly into the cabinet 3 Take the cable grommet assembly out 4 Releasing the cables from the cable grommet assembly Note Illustration Action x...

Страница 306: ...Remove the attachment screws on the frame and cover strip together 3 xx1900002335 Remove the cover strip from the frame 4 Continues on next page 306 Product manual OmniCore V250XT Type B 3HAC087112 0...

Страница 307: ...e grommets in the upper row first and then the second row 5 xx1900002337 Remove the cable form the correspond ing KT grommet 6 Continues on next page Product manual OmniCore V250XT Type B 307 3HAC0871...

Страница 308: ...oint ing to the open side of the frame half flat sides pointing upwards Note The fl at side of the grommets in the up per row have to point downwards so that all flat sides rest on each other When usi...

Страница 309: ...er strip with the screws 4 Tightening torque 2 Nm 3 Nm xx1900002334 xx1900002333 Route the cables through the cut out 5 Continues on next page Product manual OmniCore V250XT Type B 309 3HAC087112 001...

Страница 310: ...t disconnect the mains power For more information see Electrical safety on page 29 1 Location of wrist strap button ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit re...

Страница 311: ...cluding procedure Note Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 Pr...

Страница 312: ...at are listed in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC084151 001 Etherne...

Страница 313: ...ore doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELE...

Страница 314: ...100000830 Remove the screws 1 xx2100000831 Remove the cover plate 2 Continues on next page 314 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserv...

Страница 315: ...placed 6 Remove the cables out from the clips in the cabinet carefully Note Make records about the sequence that cables are removed The cables need to be installed in the same position 7 Take the Ethe...

Страница 316: ...net outlet connector with cable into the cover from inner side of the cabinet 3 xx2100000852 Secure it with the locking ring 4 Reconnect any connectors disconnected at removal 5 Secure the Ethernet ou...

Страница 317: ...that the safety features work properly see Function tests on page 173 2 Product manual OmniCore V250XT Type B 317 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 5 Repair 5 3 5...

Страница 318: ...ted in the table can be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC065549 001 LED indicator Con...

Страница 319: ...ore doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 Opening the door on page 184 Open the door 2 Location of wrist strap button ELE...

Страница 320: ...nside the cabinet disconnect the mains power For more information see Electrical safety on page 29 1 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety i...

Страница 321: ...e Illustration Action Closing the door on page 185 Close the door 1 Perform the function tests to verify that the safety features work properly see Function tests on page 173 2 Product manual OmniCore...

Страница 322: ...an be out of date See the latest spare parts of the OmniCore V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part Harness TPU 3HAC071006 001 Harness TPU connection...

Страница 323: ...e to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 1 Disconnect the FlexPendant from the controller 2 xx1800001189 Remove the attachment...

Страница 324: ...ation Action ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 45 1 Continues on next page...

Страница 325: ...Refit the power cable cover and tighten the screws 4 xx1800001196 Perform the function tests to verify that the safety features work properly see Function tests on page 173 5 Product manual OmniCore...

Страница 326: ...www abb com myABB Note Article number Spare part 3HAC065408 001 Joystick guard Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller...

Страница 327: ...e the attachment screws 3 xx1800001199 Remove the joystick protection 4 Refitting the joystick protection Note Illustration Action ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handl...

Страница 328: ...protection 2 xx1800001206 Secure the screws 3 Countersunk head screw ST2 9 X 10 6 pcs 328 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 5...

Страница 329: ...ia myABB Business Portal www abb com myABB Note Article number Spare part 3HAC065419 001 Fasten strip Replacing the fasten strip Note Illustration Action Open the velcro on the fasten strip 1 Take the...

Страница 330: ...Note Article number Equipment Content is defined in section Standard toolkit for controller on page 426 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC0...

Страница 331: ...lectrical safety on page 29 1 Reconnect any connectors disconnected at removal 2 Perform the function tests to verify that the safety features work properly see Function tests on page 173 3 Product ma...

Страница 332: ...V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part DSQC633C 3HAC043904 001 Measurement Unit Required tools and equipment Note Article number Equipment Content is...

Страница 333: ...ge 45 1 DANGER Turn off all electric power supply hydraulic pressure supply air pressure supply to the robot before entering the safe guarded space 2 DANGER Before doing any work inside the cabinet di...

Страница 334: ...o be replaced 6 xx2300001705 Remove the screws at the front of the box 7 Push the measurement unit inwards and lift out of the box 8 xx2300001706 Remove the attachment screws from the mounting plate 9...

Страница 335: ...e measurement unit and mounting plate in the box 2 xx2300001705 Refit the screws at the front of the box 3 Reconnect any connectors disconnected at removal 4 Continues on next page Product manual Omni...

Страница 336: ...e function tests to verify that the safety features work properly see Function tests on page 173 6 336 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All right...

Страница 337: ...Core V250XT Type B via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC044075 001 Battery Unit Required tools and equipment Note Article number Equipment Content is defined...

Страница 338: ...3 Remove the screws holding the cover 2 Remove cable ties from battery 3 Disconnect all connectors from the unit to be replaced 4 Remove the battery 5 Refitting the motor connection box battery Note I...

Страница 339: ...tion tests to verify that the safety features work properly see Function tests on page 173 4 Product manual OmniCore V250XT Type B 339 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights rese...

Страница 340: ...This page is intentionally left blank...

Страница 341: ...ature which is all iron together and all plastic together and disposed of accordingly These parts must also be disposed of in accordance with the current legislation of the country in which the robot...

Страница 342: ...e table below xx1800000058 Materials used in the product The table specifies some of the materials in the product and their respective use throughout the product Dispose components properly according...

Страница 343: ...ns certain hazardous substances and can be used safely during its environmental protection use period as indicated by the number in the center which should enter into the recycling system after its en...

Страница 344: ...This page is intentionally left blank...

Страница 345: ...e the fault chain in two 3 Check communication parameters and cables 4 Check that the software version is compatible with the hardware Work systematically 1 Take a look around to make sure that all sc...

Страница 346: ...eck software versions compatibilities between hardware and software options and their configuration The robot recently had a software upgrade Check connections software versions The robot has recently...

Страница 347: ...s on page 355 Problem starting or connecting the FlexPendant on page 358 Problem using the joystick on page 362 Controller fails to start on page 363 Reflashing firmware failure on page 364 Inconsiste...

Страница 348: ...k the FlexPendant for errors and warnings 2 DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers Recommended working proced...

Страница 349: ...0 Repair connection Connection not ok Check AC input cable Connection ok Replace cable Broken cable Cable ok Ok Ok Check fuse F1 Check A1 X1 Abnormal Replace Q0 Abnormal Replace fuse F1 Abnormal Troub...

Страница 350: ...ee Circuit diagram OmniCore V250XT rev 04 or later 3 Check that the AC input cable is properly connec ted 4 Use a multimeter and insulating gloves Check the output voltage of Q0 Make sure that Q0 is c...

Страница 351: ...am OmniCore V250XT rev 04 or later Preparations Action Make sure that the controller is switched on 1 Wait 30 s 1 min to enable start up sequence Check the FlexPendant for errors and warnings 2 DANGER...

Страница 352: ...Module status should be green If not see Troubleshooting the power unit on page 383 If the power unit is ok check that incoming mains is well connected and that the in coming mains switch is turned o...

Страница 353: ...t green troubleshoot the main computer See Troubleshooting the main computer on page 416 Check LEDs PC Power distribution board DSQC1085 and HMI Safety board DSQC1087 5 If the drive unit status LED is...

Страница 354: ...s in the system on page 354 New system configuration 1 Reset the RobotWare system The RAPID program and system parameters will be removed and the system will be set to default state but without system...

Страница 355: ...roller while powered on must be performed by personnel trained by ABB or by ABB field engineers Recommended working procedure If the brakes do not release no robot movement is possible and a number of...

Страница 356: ...ec on not ok Repair connec on Repair connec on Connec on not ok Measure power on T4 X13 X14 Power is ok No power Connec on is ok Test the brake Test the brake release Brake is ok Brake not ok Brake re...

Страница 357: ...see Circuit diagram OmniCore V250XT rev 04 or later 4 If it is not repair the connec tion and go to step 8 If it is ok go to the next step Check that the connection from the main drive unit to the mot...

Страница 358: ...rface xx1900000917 Required test equipment Equipment needed for troubleshooting Note Equipment Multimeter Insulating gloves 3HAC074000 008 Circuit diagram OmniCore V250XT rev 04 or later Preparations...

Страница 359: ...If the FlexPendant starts but does not display the main interface during the start up use this procedure to troubleshoot what might cause the problem Continues on next page Product manual OmniCore V2...

Страница 360: ...ion not ok Connections ok Start FlexPendant Problem solved Ok Not starting Replace FlexPendant Replace FlexPendant cable Reset the FlexPendant xx2300001760 Location of LEDs Information about LEDs not...

Страница 361: ...for any damage 3 If possible test by connecting another FlexPend ant This is to eliminate the FlexPendant and cable as error sources Test the FlexPendant with a different controller to eliminate the c...

Страница 362: ...the joystick lock is not activated 1 Make sure the controller is in manual mode 2 Make sure the FlexPendant is connected cor rectly to the controller 3 If the joystick is still not working then replac...

Страница 363: ...this situation the controller can be forced to start in RobotWare Installation Utilities mode Forcing startup of the RobotWare Installation Utilities mode Repeat the following action two times in a r...

Страница 364: ...Note Action Read the message to see which unit has failed 1 If the relevant unit has been replaced recently make sure that the versions of the old and the new unit are identical 2 Check the software...

Страница 365: ...move the obstacles Study the path of the robot in motion to find if an external force for example an external cable package is colliding with or restricting the movement of the robot 1 Improve the ven...

Страница 366: ...section Problem re leasing the robot brakes on page 355 Make sure the robot brakes work prop erly 9 The swivel has an in built resistance that needs to be set in the system parameters If applicable Ch...

Страница 367: ...lace malfunctioning fans see Replacing the external fans on page 190 Check that the external fans are working 1 Replace malfunctioning fans see Replacing the internal fan on page 194 Check that the in...

Страница 368: ...onal drive unit Troubleshooting the power unit on page 383 Power unit Troubleshooting fieldbuses and I O on page 396 Scalable I O Troubleshooting the 3G Connected Services gateway on page 397 3G Conne...

Страница 369: ...ng the FlexPend ant If the FlexPendant is not responding or does not operate correctly see Problem starting or con necting the FlexPendant on page 358 2 Check the cable for connections and integrity 3...

Страница 370: ...on shows the location of the drive unit in the controller xx2300001839 Continues on next page 370 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights res...

Страница 371: ...r communication Green steady Drive unit is operation al If the LED does not turn steady green after 30 60 sec the status indicator LED can be used to identify the following issues No color Power to th...

Страница 372: ...ing Link and activity Yellow steady Link without activity LA Link Activity 1 LED D No color Voltage between DC DC 60 VDC Yellow Voltage between DC DC 60 VDC DC BUS High Voltage LED E Required test equ...

Страница 373: ...not ok Still flashing red Measure 24_BRAKE X13 X14 Abnormal Normal Red xx2100001982 Troubleshooting procedure The troubleshooting table is supposed to be used as a detailed instruction together with t...

Страница 374: ...connection pro ceed with step 7 Verify that the input to X1 X2 is 24 VDC 10 If the measured voltage is normal re place the drive unit See Replacing the drive unit on page 262 If the measured voltage i...

Страница 375: ...roceed with step 1 If there is a problem with the connection replace the safety related cables See 12 Restore the communication of the safety cable between the modules by reconnecting the cable X17 11...

Страница 376: ...on shows the location of the drive unit in the controller xx2200001056 Continues on next page 376 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights res...

Страница 377: ...U2 ADU1 MDU Power Unit 1 2 3 4 5 xx2300000976 See also Application manual Additional axes for OmniCore 3HAC082287 001 Continues on next page Product manual OmniCore V250XT Type B 377 3HAC087112 001 Re...

Страница 378: ...on the additional drive unit xx2200001052 Continues on next page 378 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 7 Troubleshooting 7 3...

Страница 379: ...ity Yellow steady Link without activity LA Link Activity 0 LED B Shows the actual state of the device state machine Off Drive unit is in state INIT Green flashing slow Drive unit is in state PRE OPERA...

Страница 380: ...d yellow Check EtherCAT SMB cables X3 X4 X16 X18 Connection ok Abnormal Troubleshoot power unit Troubleshoot power unit Not lit Not lit Reconnect 24V_power cable Replace additional drive unit Reconnec...

Страница 381: ...is abnormal proceed with step 11 Measure the 24V_BRAKE input at connector X13 X14 2 Make sure that the drive unit is operational Check the two Link Activity LEDs B D These LEDs indicate the communicat...

Страница 382: ...properly on both ends If the Link Activity LED is yellow the fault has been fixed Proceed with step 1 If the Link Activity LED is off the fault remains Proceed with step 10 Restore the communication b...

Страница 383: ...below shows the location of the power unit in the controller xx2300001838 Continues on next page Product manual OmniCore V250XT Type B 383 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights...

Страница 384: ...olor Voltage between DC DC 60 VDC Yellow Voltage between DC DC 60 VDC DC BUS High Voltage LED A Continues on next page 384 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 202...

Страница 385: ...n flickering fast Power unit is in state BOOTSTRAP ECAT STATUS C Shows the network communication speed Green steady Speed is 100 Mbps Off Speed is 10 Mbps SPEED D Shows the Link activity of the EtherC...

Страница 386: ...ndant Disconnect DC_OUT loads test start Not resolved Check DC_OUT Not OK Not OK OK Replace DC_OUT Check A1 X2 cable Replace A1 X2 cable Connection not ok Connection not ok Steady green DC BUS High Vo...

Страница 387: ...ro ceed with step 5 If AC_IN is is abnormal there is an issue with A1 X1 Proceed with step 3 Verify AC_IN 2 If the connection seems OK proceed with step 5 Check the connector at A1 X1 AC input Make su...

Страница 388: ...LED is green with the loads disconnected Proceed with step 9 If the fault remains the unit may be faulty see Replacing the power unit on page 244 If the connection and cables seem OK proceed with step...

Страница 389: ...within specification and is not broken If DC_OUT is OK and DC BUS High Voltage is on with the loads disconnec ted proceed with step 17 If DC_OUT is not OK the unit may be faulty see Replacing the powe...

Страница 390: ...below shows the location of the power unit in the controller xx2300001991 Continues on next page 390 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights...

Страница 391: ...n the power unit xx2300001469 Continues on next page Product manual OmniCore V250XT Type B 391 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 7 Troubleshooting 7 3 6 Troubleshoo...

Страница 392: ...mware error or self test failure Green flashing 1Hz Communication error to another module Green steady Unit is operational Module Status Required test equipment Equipment needed for troubleshooting No...

Страница 393: ...ocedure The troubleshooting table is supposed to be used as a detailed instruction together with the troubleshooting flowchart Note Action Make sure that the power unit is operational Power on the con...

Страница 394: ...that the input to 24V_BRAKE_PWR is 25 2 VDC 5 If the 24V_BRAKE_PWR voltage is in the range proceed with step 7 If the 24V_BRAKE_PWR voltage is abnor mal proceed with step 11 Measure the 24V_BRAKE_PWR...

Страница 395: ...See Replacing the break resistor bleeder on page 284 Check the bleeder connection at X10 CAUTION Before measuring the bleeder res istance do the following Shut down the power and wait 1 minute Discon...

Страница 396: ...ot the fieldbuses and I O units can be found in the manual for the respective fieldbus or I O unit See References on page 10 396 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyrig...

Страница 397: ...the location of the Connected Services gateway in the controller xx2300001805 Continues on next page Product manual OmniCore V250XT Type B 397 3HAC087112 001 Revision A Copyright 2023 2023 ABB All ri...

Страница 398: ...y the following issues STATUS LED red green Fault indication No color Power to the unit is missing Red solid or flashing for more than 120s Internal error Try a pin reset if problem persists replace t...

Страница 399: ...ess than 5s The module will reboot to reinitiate communication Long press more than 5s The module will be reset to factory status before restarting Reset pin hole Required test equipment Equipment nee...

Страница 400: ...th the troubleshooting flowchart Note Action If the LED is Red green flashing proceed with step 2 OFF the unit is faulty or it does not have sufficient input voltage or the connection of the connector...

Страница 401: ...LEDs are ON the Connected Services Gate way is connected to network and works well OFF the Connected Services Gateway is faulty or the connection of the connector X3 is not ok Pro ceed with step 8 Che...

Страница 402: ...2 How to replace the unit is described in Replacing the 3G Connected Services gateway on page 210 The Connected Services Gateway may be faulty replace it and verify that the problem is resolved 13 Rel...

Страница 403: ...the location of the Connected Services gateway in the controller xx2300001806 Continues on next page Product manual OmniCore V250XT Type B 403 3HAC087112 001 Revision A Copyright 2023 2023 ABB All ri...

Страница 404: ...en WAN logged in no signal or logged out Signal green SIG field strength see table below connected data traffic not connected Link activity green ETH 100 Mbit s 10 Mbit s data rate yellow Signal quali...

Страница 405: ...reen solid Ok Check LED PWR Check LED ETH Check 24V harness adapter Check LED WAN Check antenna placement Check LED SIG Ok Not lit Ok Ok Ok Ok Not ok Replace the Connected Services Gateway Power ok No...

Страница 406: ...cedures The troubleshooting table is supposed to be used as a detailed instruction together with the troubleshooting flowchart Note Action If the LED is Green solid proceed with step 4 OFF proceed wit...

Страница 407: ...properly Tip Try moving the antenna to different loca tions if the SIG signal level is low 6 If the correct unit version is used proceed with step 8 If the correct unit version is not used replace wi...

Страница 408: ...with https 192 168 125 85 4 The INSYS login page is displayed xx2300000638 Note Enter the following to access this page User status Password status Continues on next page 408 Product manual OmniCore V...

Страница 409: ...page on page 410 The log view displays all current logs Log view Troubleshoot the unit using the log page on page 410 Download a package with all logs archives and current status The logs can be save...

Страница 410: ...or ABB troubleshooting These logs can be saved as a file and be sent to ABB L3 L4 Support for analysis Log download xx2300000912 Support Packet xx2300000913 Checking the gateway status 1 Connect a PC...

Страница 411: ...the following Verify that the WAN chain is online xx2300000640 Continues on next page Product manual OmniCore V250XT Type B 411 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 7...

Страница 412: ...file displays the profile version xx2300000763 It is recommended to store the profile version for reference This can be used later to verify that the unit has not been reset or tampered with CAUTION C...

Страница 413: ...e field Firmware displays the firmware version The minimal firmware required is FW 6 11 xx2300000763 Related information All documents can be found via myABB Business Portal www abb com myABB Product...

Страница 414: ...shows the location of the Ethernet switch in the controller xx2300001820 Continues on next page 414 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights r...

Страница 415: ...ssues Status LED Fault indication No color If input voltage is within specified voltage limits and the LED is not lit then replace the switch Shows the status of Ethernet links Ethernet LEDs Green Off...

Страница 416: ...xx2200001088 LEDs The following sections display the LEDs on the main computer units Power distribution board DSQC1085 xx2300000434 Continues on next page 416 Product manual OmniCore V250XT Type B 3HA...

Страница 417: ...iz ing Green uneven flashing 1Hz Installation Utility Application loaded and ready for recovery operation Green steady Application is ready and unit is operational STAT Status Red Green Shows the Sign...

Страница 418: ...ame FlexPendant power output LED can be used to identify the following status No color FlexPendant power output voltage is not in normal range Green solid FlexPendant power out put voltage is in norma...

Страница 419: ...channel 1 ES2 External emergency stop LED channel 2 ES1 ES2 Troubleshooting procedure Note Action Wait at least 1 min after power on Make sure the power has been off for more than 10 seconds 1 Power o...

Страница 420: ...at connector A1 X6 8 If the UPS LED is Steady green Proceed with step 11 Off Proceed with step 10 Check the UPS LED on the power distribution board DSQC1085 9 If the error message is insufficient pro...

Страница 421: ...t be separated with 3 pcs of exterior support LEDs The illustration below shows the LEDs on the process power supply module A en1000000037 DC OK A Significance Description GREEN When all DC outputs ar...

Страница 422: ...100001077 Significance Description GREEN When all DC outputs are within the specified output voltage levels DC OK OFF When DC output voltage is outside the specified voltage levels or turned off due t...

Страница 423: ...ludes general information complementing the more specific information in the different procedures in the manual Product manual OmniCore V250XT Type B 423 3HAC087112 001 Revision A Copyright 2023 2023...

Страница 424: ...ting industrial robots Presentation of characteristics ISO 9946 Other standards used in design Description Standard Safety of machinery Electrical equipment of machines Part 1 General requirements nor...

Страница 425: ...3 28 ft 1 m Length 2 21 lb 1 kg Weight 0 035 ounces 1 g Weight 14 5 psi 100 kPa 1 bar Pressure 0 225 lbf 1 N Force 0 738 lbf ft 1 Nm Moment 0 264 US gal 1 L Volume Product manual OmniCore V250XT Type...

Страница 426: ...ctions Standard toolkit for controller Description Tool Tx10 Screw driver Torx Tx20 Screw driver Torx Tx25 Screw driver Torx Tx25 Ball tipped screw driver Torx 4 mm Screw driver flat blade 8 mm Screw...

Страница 427: ...pecial torque specified overrides the standard value Use the correct tightening torque for each type of screw joint Only use correctly calibrated torque keys Always tighten the joint by hand and never...

Страница 428: ...ABB recommends the use of lifting equipment when handling components with a weight exceeding 22 kg Example Below is an example of how a weight specification is presented CAUTION The transformer weighs...

Страница 429: ...fting accessories is not detailed in the activity procedure but in the instruction delivered with each piece of lifting accessories The instructions delivered with the lifting accessories should be st...

Страница 430: ...This page is intentionally left blank...

Страница 431: ...ns given in the related product manuals must be strictly followed If there are any problems contact your local ABB for support L2 spare parts To replace the L2 parts require specialized training and m...

Страница 432: ...ved parts and spare parts must not be disassembled or opened Continues on next page 432 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights reserved 9 Sp...

Страница 433: ...l Type Description Spare part num ber L1 DSQC3062 Drive unit High Voltage 3HAC064590 001 A Continues on next page Product manual OmniCore V250XT Type B 433 3HAC087112 001 Revision A Copyright 2023 202...

Страница 434: ...Description Spare part num ber L1 DSQC 3065 Drive unit 3HAC064983 001 Continues on next page 434 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All rights rese...

Страница 435: ...3632 001 HV 3x380 480V L1 DSQC3069 Power unit 3HAC062699 001 LV 3x380 480V L1 DSQC3072 Power unit 3HAC066498 001 HVLP Continues on next page Product manual OmniCore V250XT Type B 435 3HAC087112 001 Re...

Страница 436: ...tion Spare part num ber L1 Break resistor bleeder assembly 3HAC081951 001 A Continues on next page 436 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB All right...

Страница 437: ...are part num ber L1 Ethernet Harness 3HAC084151 001 A Harness TPU connection xx1900001943 Continues on next page Product manual OmniCore V250XT Type B 437 3HAC087112 001 Revision A Copyright 2023 2023...

Страница 438: ...ess HV Manipulator Motor 3HAC081696 001 Harness ADU motors Spare part level Type Description Spare part num ber L1 Harness ADU Motors 3HAC084159 001 L1 Harn 1xADU Motors 3HAC077969 001 L1 Harn ADU Mot...

Страница 439: ...s 3HAC073561 001 C L1 For options 3008 2 Connector and 3008 3 Connector fuse Connector kit 3HAC075871 001 L1 For option 3008 3 Connect or fuse Circuit breaker 32A 3p 3HAC079544 001 L1 For option 3008...

Страница 440: ...rt level Type Description Spare part num ber L1 Main computer Standard 3HAC085504 001 Continues on next page 440 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB...

Страница 441: ...teway xx2300001645 Spare part level Type Description Spare part num ber L1 Connected Services 3G 3013 3 baseline 3HAC060960 001 A L1 Magnetic roof antenna 3G baseline 3HAC028459 001 B Continues on nex...

Страница 442: ...d Services Wired 3013 1 option 3HAC061701 001 E L1 DSQC1093 Connected Services 4G EU 3013 5 option 3HAC086677 001 L1 DSQC1093A Connected Services 4G US 3013 6 option 3HAC086678 001 L1 Magnetic roof an...

Страница 443: ...79 001 A L1 CONNECTOR KIT DSQC2000 3HNA029345 001 L1 Power cable of CTM Harness 24V_CTM 3HAC084173 001 L1 Ethernet harness for CTM 3HAC084195 001 Ethernet switches xx1900001935 Continues on next page...

Страница 444: ...r supply device xx2100000740 Spare part level Type Description Spare part num ber L1 DSQC 609 DSQC 609 power supply 3HAC14178 1 A L1 DSQC 634 DSQC 634 power supply 3HAC13398 2 B Continues on next page...

Страница 445: ...d on 3033 2 Add on 3HAC058664 001 B L1 DSQC1032 Analog add on 3034 2 Add on 3HAC058665 001 C L1 Connectors I O Analog Add on 3HAC060925 001 L1 DSQC1033 Relay add on 3035 2 Add on 3HAC058666 001 D L1 C...

Страница 446: ...ption Spare part num ber L1 DSQC1042 Extended safety 3HAC062908 001 L1 Connectors Safety I O 3HAC069538 001 446 Product manual OmniCore V250XT Type B 3HAC087112 001 Revision A Copyright 2023 2023 ABB...

Страница 447: ...ber L1 External fan Fan unit 3HAC082805 001 A L1 Internal fan Fan unit 3HAC083027 001 B Main computer fan xx2300000925 Continues on next page Product manual OmniCore V250XT Type B 447 3HAC087112 001 R...

Страница 448: ...pare part level Type Description Spare part num ber L1 Power unit fan Fan with connector 3HAC081496 001 Process fieldbus and I O connectors xx1900001928 Continues on next page 448 Product manual OmniC...

Страница 449: ...num ber L1 HMI panel 3HAC077425 001 Swing handle Spare part level Type Description Spare part num ber L1 Swinghandle with cam 3HAC083816 001 LED indicator xx1900002451 Spare part level Type Descripti...

Страница 450: ...00001826 Spare part level Type Description Spare part num ber L1 Air filter coarse assembly 3HAC082548 001 A L1 Air filter fine assembly 3HAC082547 001 B 450 Product manual OmniCore V250XT Type B 3HAC...

Страница 451: ...B link 3HAC077440 001 L1 Harness 2xSMB Harness SMB link 3HAC077388 001 L1 Harness 1xSMB Harness SMB link 3HAC086308 001 End clamp xx1900001940 Spare part level Type Description Spare part num ber L1 E...

Страница 452: ...mm camera lens LFC 25F1 3HAC053944 004 L1 8 mm camera lens LMC ML M0822UR 3HAC087266 001 L1 12 5 mm camera lens LMC ML M1218UR 3HAC087267 001 L1 16 mm camera lens LMC ML M1616UR 3HAC087268 001 L1 25...

Страница 453: ...ethernet cable 15 m 3HAC075443 003 Service port connector Spare part level Type Description Spare part number L1 Service port connector 3HAC064848 001 Motor connection box xx2300001671 Continues on ne...

Страница 454: ...AC078370 002 L1 Ext axis power harn _22m 3HAC078370 007 Dust Cap M12 Spare part level Type Description Spare part number L1 Dust Cap M12 3HAC073531 001 Key Spare part level Type Description Spare part...

Страница 455: ...cable jumpers 3HAC084243 001 Wrist band Spare part level Type Description Spare part number L1 Wrist band 3HAB2997 1 Product manual OmniCore V250XT Type B 455 3HAC087112 001 Revision A Copyright 2023...

Страница 456: ...Ethernet harness 3HAC081970 001 L1 Harness A1 X11 T4 X13 Harness 24_BRAKE 3HAC081731 001 L1 Harness A1 X2 T4 X17 Harness CTRL_FB 3HAC082738 001 Cables on the additional drive unit Spare part level Typ...

Страница 457: ...L1 DSQC 609 and DSQC 634 Harness PSU 3HAC082508 001 Cables on the mains power connection Spare part level Type Description Spare part num ber L1 Harn Mains connection 3HAC082081 001 L1 Harn Mains con...

Страница 458: ...001 C L1 Joystick guard 3HAC065408 001 D L1 FlexPendant power cable 3 m 3HAC064448 002 E L1 FlexPendant power cable 10 m 3HAC064448 001 L1 FlexPendant power cable 30 m 3HAC064448 003 L1 Fasten strip...

Страница 459: ...e number Cable length IRB 460 2600 4600 5710 5720 67X0 L1 3HAC2493 1 Control cable signal 7 m IRB 460 2600 4600 5710 5720 67X0 L1 3HAC2530 1 Control cable signal 15 m IRB 460 2600 4600 5710 5720 67X0...

Страница 460: ...level Article number CP CS cable length L1 3HAC022957 001 Cable CP CS 7 m L1 3HAC022957 002 Cable CP CS 15 m L1 3HAC022957 003 Harness CP CS 30 m 460 Product manual OmniCore V250XT Type B 3HAC087112 0...

Страница 461: ...icle number Ethernet floor cable length L1 3HAC079476 001 Ethernet floor cable 7 m L1 3HAC079476 002 Ethernet floor cable 15 m L1 3HAC079476 004 Ethernet floor cable 30 m Product manual OmniCore V250X...

Страница 462: ...umber DeviceNet floor cable length L1 3HAC022978 001 Harness CP CS DeviceNet 7 m L1 3HAC022978 002 Cable CP CS DeviceNet 15 m L1 3HAC022978 003 Harness CP CS DeviceNet 30 m 462 Product manual OmniCore...

Страница 463: ...2 D damaged bearings 365 damaged parallel bar 365 detaching FlexPendant 87 DeviceNet 271 installing 154 dimensions 39 disconnecting FlexPendant 87 disposal of storage media 341 drive unit LED 371 repl...

Страница 464: ...al operation mode 363 O ODVA 422 ODVA power supply LED 422 open source software OSS 49 operating conditions 39 operating mode automatic mode 27 function test 174 manual full speed mode 25 manual mode...

Страница 465: ...installing 117 replacing 225 scalable I O external 116 scalable I O internal 116 shipping 341 signals safety 16 sim card replacing 210 software licenses 49 standards 424 steel disposal 342 stop categ...

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Страница 468: ...22 87 2000 ABB Engineering Shanghai Ltd Robotics Discrete Automation No 4528 Kangxin Highway PuDong New District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics Discrete Automation 1...

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