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Mechanical installation

Contents of this chapter

This chapter gives guidelines for the mechanical installation of the drive module into a
cabinet.

Safety

WARNING!

For frame sizes R4 to R9: Use the lifting eyes of the drive when you lift the drive.
Do not tilt the drive. The drive is heavy and its center of gravity is high. An
overturning drive can cause physical injury.

4

Mechanical installation 21

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Содержание ACS880 P940 Series

Страница 1: ... ABB INDUSTRIAL DRIVES ACS880 P940 and P944 drive modules Supplement ...

Страница 2: ......

Страница 3: ...ACS880 P940 and P944 drive modules Supplement Table of contents 4 Mechanical installation 5 Electrical installation 2019 ABB Oy All Rights Reserved 3AUA0000145446 Rev E EN EFFECTIVE 2019 10 15 ...

Страница 4: ......

Страница 5: ...ut example 17 Minimum air inlet and outlet grating sizes 17 Preventing the recirculation of hot air 18 Installing drives above one another 19 Free space requirements 19 Planning the cabling outside cabinet 19 Installing ABB common mode filters option E208 4 Mechanical installation 21 Contents of this chapter 21 Safety 22 Examining the installation site 22 Necessary tools 22 Moving the drive module...

Страница 6: ...50 Connecting the control cables ACS880 01 frames R6 to R9 6 Installation checklist 51 Contents of this chapter 51 Checklist 7 Technical data 55 Contents of this chapter 55 Dimensions weights and free space requirements 56 Degree of protection 8 Dimension drawings ACS880 01 57 Contents of this chapter 58 R1 Option P940 IP20 UL Type Open 59 R1 Option P944 IP20 UL Type Open 60 R2 Option P940 IP20 UL...

Страница 7: ...on drawings ACS880 11 and ACS880 31 77 Contents of this chapter 78 R3 Option P940 IP20 UL Type Open 79 R6 Option P940 IP20 UL Type Open 80 R8 Option P940 IP20 UL Type Open Further information Table of contents 7 ...

Страница 8: ...8 ...

Страница 9: ...78093 English ACS880 11 hardware manual 3AXD50000045932 English ACS880 31 hardware manual 3AXD50000045933 English Safety instructions See the hardware manual Target audience This manual is intended for people who plan the installation install start up and service the drive or create instructions for the end user of the drive concerning the installation and maintenance of the drive Read the manual ...

Страница 10: ...verter safety instructions 3AUA0000107668 Drive modules cabinet design and construction instructions ACS880 01 drive hardware manuals and guides 3AUA0000078093 ACS880 01 hardware manual 3AXD50000015178 ACS880 01 E208 frame R6 common mode filter kit installation instructions 3AXD50000015180 ACS880 01 E208 frame R8 common mode filter kit installation instructions 3AXD50000015201 ACS880 01 E208 frame...

Страница 11: ...nd P944 are modules to be installed into a user defined cabinet Description Degree of protection Option code Drive type Drive module without front covers and cable box IP20 UL Type Open P940 ACS880 01 Drive module with front covers but without cable box IP20 UL Type Open P944 Drive module without front covers IP20 UL Type Open P940 ACS880 11 ACS880 31 2 Hardware description 11 ...

Страница 12: ...Type Open The image below shows the layout of an example drive module ACS880 01 frame R8 1 2 2 3 4 4 5 Control panel 1 Four fastening points at the back of the drive 2 Heatsink 3 Lifting eyes 4 Control unit 5 12 Hardware description ...

Страница 13: ...Type Open The image below shows the layout of an example drive module ACS880 01 frame R5 3 5 3 5 4 2 1 Control panel 1 Front cover 2 Four fastening points at the back of the drive 3 Heatsink 4 Lifting eyes 5 Hardware description 13 ...

Страница 14: ...14 ...

Страница 15: ...installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Generic cabinet planning instructions See Drive modules cabinet design and construction instructions 3AUA0000107668 English for cabinet construction disposition of the devices grounding of mounting st...

Страница 16: ...drive 9 Air outlet 2 Motor cable including the protective ground conductor 10 Contactor control switch and emergency stop switch connected to the contactor control circuit inside the cabinet 3 External control cables 11 Operating handle of the disconnector 4 Cabinet grounding busbar PE 12 Supporting frame of the cabinet 5 Disconnector and fuses 13 Vertical air baffle that separates the cool and ho...

Страница 17: ...0 400 R5 1500 950 750 475 R6 2000 1300 1100 650 R7 3200 2000 1600 1000 R8 4800 3000 2400 1500 R9 Preventing the recirculation of hot air Prevent hot air circulation outside the cabinet by leading the outgoing hot air away from the area where the inlet air to the cabinet is taken Possible solutions are listed below gratings that guide air flow at the air inlet and outlet air inlet and outlet at dif...

Страница 18: ...low out 2 Air outlet filter 6 Air baffle plate 3 Installing drives above one another PD PP Mounting plate that allows air flow 3 Air flow through the drive 1 Minimum spacing between the drives 4 Air baffle 2 18 Guidelines for planning the cabinet installation ...

Страница 19: ...e modules without the cable entry box hang the common mode filter ring on the cabinet structure For the dimensions of the ring and installing of the motor cable through the ring see 3AXD50000015178 ACS880 01 E208 frame R6 common mode filter installation instructions 3AXD50000015180 ACS880 01 E208 frame R8 common mode filter installation instructions 3AXD50000015201 ACS880 01 E208 frame R9 common m...

Страница 20: ...20 ...

Страница 21: ...installation of the drive module into a cabinet Safety WARNING For frame sizes R4 to R9 Use the lifting eyes of the drive when you lift the drive Do not tilt the drive The drive is heavy and its center of gravity is high An overturning drive can cause physical injury 4 Mechanical installation 21 10 ...

Страница 22: ...terial The installation surface is as close to vertical as possible and strong enough to support the drive There is enough free space around the drive to enable cooling maintenance and operation See the free space specifications for the drive Make sure that there are no sources of strong magnetic fields such as high current single core conductors or contactor coils near the drive A strong magnetic...

Страница 23: ...ure below shows the drive package with its contents 3AXD50000015224 Cardboard trays 9 Mounting template 1 Straps 10 Cardboard sleeve 2 Plastic bag 11 Cardboard supports 3 5 Drive with factory installed options 12 Cushions 6 8 To unpack Cut the straps 10 Remove the top cardboard tray 9 mounting template 1 cardboard support 4 and cushions 7 and 8 Lift the sleeve 2 Remove the cardboard supports 5 Lif...

Страница 24: ...s 9 Mounting template 2 Plastic bag 10 Cardboard sleeve 3 Drive with factory installed options 11 Cardboard spacer 4 Cardboard support 5 To unpack Cut the straps 9 Remove the top cardboard tray 1 mounting template 2 and cushions 7 and 8 Lift the sleeve 3 Remove the cardboard spacer 4 Lift the drive module 24 Mechanical installation ...

Страница 25: ... 01 assembly kit 10 Cushions 3 5 Main cable clamp kit 11 Sleeve 6 Panel holder 12 Trays 7 To unpack Cut the straps 1 Remove the top tray 7 Remove the cardboard spacer 9 cushions 5 cardboard support 2 panel holder 12 and main cable clamp kit 11 Remove the sleeve Attach lifting hooks to the lifting eyes of the drive module Lift the drive module with a hoist Mechanical installation 25 10 ...

Страница 26: ...ry installed options 2 Trays 8 Cardboard box for panel holder 3 Panel holder 9 Cushions 4 5 To unpack Cut the straps 1 Remove the top tray 8 cushions 4 cardboard spacer 6 and cardboard box for panel holder 3 Remove the sleeve 7 Attach lifting hooks to the lifting eyes of the drive module Lift the drive module with a hoist 26 Mechanical installation ...

Страница 27: ... Pallet tray 4 Drive with factory installed options 1 VCI bag 5 Cardboard cover 2 Straps 6 Stopper 3 To unpack Cut the straps 6 Remove the cardboard cover 2 Remove the stopper 3 Attach lifting hooks to the lifting eyes of the drive module Lift the drive module with a hoist Mechanical installation 27 10 ...

Страница 28: ...s contents 3 2 1 3AXD50000041449 2 6 4 7 5 4 Trays 4 Mounting template 1 Sleeve 5 Straps 2 Package cushion 6 7 Drive with factory installed options 3 To unpack Cut the straps 2 Remove the top tray 4 sleeve 5 mounting template 1 and cushion 7 Lift the drive 28 Mechanical installation ...

Страница 29: ...ge warning sticker 1 Pallet 8 Accessories 2 VCI bag 9 Mounting template 3 Plywood support 10 Straps 4 Packing brackets and screws 11 Plastic bag 5 Drive with factory installed options 6 To unpack Cut the straps 4 Remove the cardboard cover 7 Undo the attaching screws b and packing brackets a Attach lifting hooks to the lifting eyes of the drive module Lift the drive module with a hoist Mechanical ...

Страница 30: ...icker 1 Sleeve 8 VCI bag 2 Plywood supports 9 Mounting template 3 Pallet 10 Straps 4 Drive with factory installed options 11 Plastic bag 5 Screws 12 Packing brackets 6 To unpack Cut the straps 4 Remove the top tray 7 sleeve 8 and mounting template 3 Undo the packing brackets a and attaching screws b Attach lifting hooks to the lifting eyes of the drive module Lift the drive module with a hoist 30 ...

Страница 31: ... dimension drawings Mark the locations for the four mounting holes 2 Start the screws or bolts into the mounting holes 3 Position the drive onto the screws 4 Tighten the screws in the wall securely 4 x Mechanical installation 31 10 ...

Страница 32: ...32 ...

Страница 33: ...her electrical installation instructions that concern the drive see the hardware manual Warnings WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur If you are not a qualified electrical professional do not do installation or maintenance work 5 Electrical installation 33 11 ...

Страница 34: ...hardware manual 4 Line contactor optional 5 Common mode filter option E208 6 du dt filter or sine filter optional 7 Use a separate grounding cable if the shield does not meet the requirements of IEC 61439 1 and there is no symmetrically constructed grounding conductor in the cable See the hardware manual 8 External brake resistor 9 Note If there is a symmetrically constructed grounding conductor o...

Страница 35: ...tructions on how to connect the power cables For US cabling instructions see the quick installation guide Preparing the cable ends for connection and making 360 degree grounding at the cable entry plate 1 Peel off 3 5 cm 1 1 4 2 in of the outer insulation of the cables at the cable entries with the conductive sleeves for the 360 high frequency grounding 2 Prepare the ends of the cables PE PE Elect...

Страница 36: ...to the rubber grommets Slide the grommets onto the cables Slide the cables through the entry plate and attach the grommets to the holes 6 Attach the conductive sleeves to the cable shields with cable ties Tie up the unused conductive sleeves with cable ties An example of bottom entry is shown below For top entry place the grommet upwards Connecting the twisted shields and phase conductors of the p...

Страница 37: ... to the grounding terminals 3 Connect the phase conductors of the input cable to the L1 L2 and L3 terminals and the phase conductors of the motor cable to the T1 U T2 V and T3 W terminals Connect the brake resistor conductors if present to the R and R terminals Tighten the screws to the torque given in the figure below 2 2 3 3 Grounding L1 L2 L3 T1 U T2 V T3 W R R UDC UDC 1 8 N m 0 6 N m Electrica...

Страница 38: ...o the grounding shelf 5 6 Go to section Connecting the control cables ACS880 01 frames R1 and R2 page 38 Connecting the control cables ACS880 01 frames R1 and R2 1 Strip the cable ends and cut to suitable length note the extra length of the grounding conductors 2 Ground the outer shields of all control cables 360 degrees at the cabinet entry 3 Secure the cables mechanically at the clamps 38 Electr...

Страница 39: ...hem indirectly via a high frequency capacitor with a few nanofarads eg 3 3 nF 630 V 5 Connect the conductors to the appropriate terminals of the control unit see the default I O connections in the hardware manual 6 Wire the optional modules if included in the delivery 1āP 1āP Electrical installation 39 11 ...

Страница 40: ...nect the phase conductors of the input cable to the L1 L2 and L3 terminals and the phase conductors of the motor cable to the T1 U T2 V and T3 W terminals Connect the brake resistor conductors if present to the R and R terminals Tighten the screws to the torque given in the figure below 2 3 3 2 Grounding L1 L2 L3 T1 U T2 V T3 W R R UDC UDC 1 8 N m 0 6 N m 40 Electrical installation ...

Страница 41: ...he input cable and the pair cable shields and grounding wires of the control cables 4 5 Connect the additional PE conductor of the input cable to the grounding shelf 5 6 Go to section Connecting the control cables ACS880 01 frame R3 page 42 Electrical installation 41 11 ...

Страница 42: ...e cables mechanically at the clamps 4 Ground the pair cable shields to the clamps Leave the other end of the shields unconnected or ground them indirectly via a high frequency capacitor with a few nanofarads eg 3 3 nF 630 V 5 Connect the conductors to the appropriate terminals of the control unit see the default I O connections in the hardware manual 6 Wire the optional modules if included in the ...

Страница 43: ... ACS880 01 frames R4 and R5 1 Install the control panel holder Connect the wire 37 î 1āP Electrical installation 43 11 ...

Страница 44: ...d lifting the shroud up from the sides with a screwdriver Knock out holes in the shroud for the cables to be installed 3 Attach the mechanical support shelf for the power cables to the drive module Note This shelf is not included with option C135 3 44 Electrical installation ...

Страница 45: ... Note This shelf is not included with option C135 4 5 Connect the twisted shields of the power cables to the grounding terminals 6 Attach the power cables with the clamps to the power cable support shelf or with option C135 to the flange bottom bracket Electrical installation 45 11 ...

Страница 46: ...ake resistor conductors if present to the R and R terminals Tighten the screws to the torque given in the figure below 7 7 7 5 5 5 6 6 6 Grounding L1 L2 L3 T1 U T2 V T3 W R R UDC UDC 2 9 N m 3 3 N m R4 2 9 N m 5 6 N m R5 8 Reinstall the shroud on the power terminals 8 9 Go to section Connecting the control cables ACS880 01 frames R4 and R5 page 47 46 Electrical installation ...

Страница 47: ... the cables mechanically at the clamps 4 Ground the pair cable shields to the clamps Leave the other end of the shields unconnected or ground them indirectly via a high frequency capacitor with a few nanofarads eg 3 3 nF 630 V 5 Connect the conductors to the appropriate terminals of the control unit see the default I O connections in the hardware manual 6 Wire the optional modules if included in t...

Страница 48: ...with a screwdriver Knock out holes in the shroud for the cables to be installed 2 Attach the power cable shield grounding shelf to the drive module Note This shelf is not included with option C135 3 Connect the twisted shields of the power cables under the grounding clamps or with cable lugs under the clamp screws 48 Electrical installation ...

Страница 49: ...3 W terminals Connect the brake resistor conductors if present to the R and R terminals Tighten the screws to the torque given in the figure below 4 3 3 3 Grounding R R UDC UDC L1 L2 L3 T1 U T2 V T3 W 9 8 N m 20 N m 30 N m R6 9 8 N m 30 N m 40 N m 30 N m R7 9 8 N m 40 N m 40 N m R8 9 8 N m 70 N m 70 N m R9 525 690 V Electrical installation 49 11 ...

Страница 50: ...shields of all control cables 360 degrees at the cabinet entry 3 Secure the cables mechanically at the clamps 4 Ground the pair cable shields to the clamps Leave the other end of the shields unconnected or ground them indirectly via a high frequency capacitor with a few nanofarads eg 3 3 nF 630 V 5 Connect the conductors to the appropriate terminals of the control unit see the default I O connecti...

Страница 51: ... start the work Check that Cabinet construction The drive module is fastened properly to the cabinet Mechanical joints are tightened and not broken Parts are clean and painted surfaces not scratched The cabinet frame and parts which are in metal to metal contact with the frame for example seams component fixing points on assembly plates back of control unit mounting plate are not finished with non...

Страница 52: ...s equipped with electrical equipment are grounded No long grounding routes From EMC standpoint best result is achieved with a flat copper braid Fans that can be touched are shrouded Live parts inside the doors are protected against direct contact to at least IP2x Labels The type designation labels and warning and instruction stickers are made according to the local regu lations and placed correctl...

Страница 53: ...tightened Pull on the conductors to check The motor cable and brake resistor cable if present has been routed away from other cables No power factor compensation capacitors have been connected to the motor cable The control cables if any have been connected to the appropriate terminals and the terminals have been tightened Pull on the conductors to check If a drive bypass connection will be used T...

Страница 54: ...54 ...

Страница 55: ...4 80 5 7 226 155 376 R1 16 9 78 6 10 14 80 7 2 249 155 376 R2 21 10 09 6 81 17 17 9 4 256 173 436 R3 36 13 12 7 99 22 17 16 1 333 203 563 R4 43 13 12 7 99 25 70 19 3 333 203 653 R5 85 14 07 9 92 22 35 38 8 357 252 593 R6 105 14 35 11 18 25 39 47 6 365 284 645 R7 129 15 21 11 81 28 0 58 6 386 300 724 R8 188 16 27 14 96 28 46 85 2 413 380 723 R9 ACS880 01 P944 UL Type Open IP 20 Frame Weight lb Dept...

Страница 56: ...1 28 0 59 8 386 300 724 R8 191 16 27 14 96 28 46 86 6 413 380 723 R9 ACS880 11 and ACS880 31 P940 UL Type Open IP 20 Frame Weight lb Depth in Width in Height in Weight kg Depth mm Width mm Height mm 40 13 78 7 99 19 29 18 3 349 203 490 R3 103 14 09 9 92 30 35 59 358 252 771 R6 240 16 94 11 81 37 95 109 430 300 964 R8 For more information on dimensions see the dimension drawings 200 mm 7 87 in free...

Страница 57: ...Dimension drawings ACS880 01 Contents of this chapter This chapter contains dimension drawings of the ACS880 01 drive module 8 Dimension drawings ACS880 01 57 ...

Страница 58: ...R1 Option P940 IP20 UL Type Open 3AUA0000097621 58 Dimension drawings ACS880 01 ...

Страница 59: ...R1 Option P944 IP20 UL Type Open 3AUA0000097621 Dimension drawings ACS880 01 59 ...

Страница 60: ...R2 Option P940 IP20 UL Type Open 3AUA0000097691 60 Dimension drawings ACS880 01 ...

Страница 61: ...R2 Option P944 IP20 UL Type Open 3AUA0000097691 Dimension drawings ACS880 01 61 ...

Страница 62: ...R3 Option P940 IP20 UL Type Open 3AUA0000097847 62 Dimension drawings ACS880 01 ...

Страница 63: ...R3 Option P944 IP20 UL Type Open 3AUA0000097847 Dimension drawings ACS880 01 63 ...

Страница 64: ...33 13 12 160 6 30 SUGGESTED MOUNTING HOLES 475 18 70 SUGGESTED MOUTING HOLES 548 21 58 490 19 29 98 3 86 21 5 846 8 32 18 72 7 28 21 5 846 6 5 256 13 51 55 2 17 6 5 256 126 4 961 161 6 5 256 146 5 74 C D C D 3AUA0000098285 64 Dimension drawings ACS880 01 ...

Страница 65: ...R4 Option P944 IP20 UL Type Open 3AUA0000098285 Dimension drawings ACS880 01 65 ...

Страница 66: ...NTING HOLES 98 3 86 333 13 12 100 3 93 171 6 73 596 23 46 653 25 70 203 7 99 146 5 74 581 22 87 SUGGESTED MOUNTING HOLES 637 25 07 21 5 846 8 32 18 72 6 5 256 13 51 7 28 21 6 850 6 5 256 55 2 17 6 5 256 C D C D 3AUA0000097965 66 Dimension drawings ACS880 01 ...

Страница 67: ...R5 Option P944 IP20 UL Type Open 3AUA0000097965 Dimension drawings ACS880 01 67 ...

Страница 68: ...R6 Option P940 IP20 UL Type Open 3AUA0000098321 68 Dimension drawings ACS880 01 ...

Страница 69: ...R6 Option P944 IP20 UL Type Open 3AUA0000098321 Dimension drawings ACS880 01 69 ...

Страница 70: ...R7 Option P940 IP20 UL Type Open 3AUA0000073149 70 Dimension drawings ACS880 01 ...

Страница 71: ...R7 Option P944 IP20 UL Type Open 3AUA0000073149 Dimension drawings ACS880 01 71 ...

Страница 72: ...R8 Option P940 IP20 UL Type Open 3AUA0000073150 72 Dimension drawings ACS880 01 ...

Страница 73: ...R8 Option P944 IP20 UL Type Open 3AUA0000073150 Dimension drawings ACS880 01 73 ...

Страница 74: ...R9 Option P940 IP20 UL Type Open 3AUA0000073151 74 Dimension drawings ACS880 01 ...

Страница 75: ...R9 Option P944 IP20 UL Type Open 3AUA0000073151 Dimension drawings ACS880 01 75 ...

Страница 76: ...76 ...

Страница 77: ...Dimension drawings ACS880 11 and ACS880 31 Contents of this chapter This chapter contains dimension drawings of ACS880 11 and ACS880 31 drive modules 9 Dimension drawings ACS880 11 and ACS880 31 77 ...

Страница 78: ...R3 Option P940 IP20 UL Type Open 3AXD50000048826 78 Dimension drawings ACS880 11 and ACS880 31 ...

Страница 79: ...R6 Option P940 IP20 UL Type Open 3AXD50000049537 Dimension drawings ACS880 11 and ACS880 31 79 ...

Страница 80: ...R8 Option P940 IP20 UL Type Open 3AXD50000047667 80 Dimension drawings ACS880 11 and ACS880 31 ...

Страница 81: ... by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dr...

Страница 82: ...www abb com drives 3AUA0000145446E 2019 ABB Oy All Rights Reserved Specifications subject to change without notice 3AUA0000145446 Rev E EN EFFECTIVE 2019 10 15 ...

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