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background image

24

system

desk

motor,

limiy

switches

and

control

panel

operate

properly

must

be

carried

out

by

skilled

electricians.

Oil

Empty

the

oil

tank

and

change

the

hydraulic

oil.

Chapter

10

–Trouble

Shooting

A

list

of

possible

troubles

and

solutions

is

given

below

TROUBLE

POSSIBLE

CAUSE

SOLUTION

The

lift

does

not

work

The

main

switch

is

not

turned

on

Turn

the

switch

on

There

is

no

power

Check

Power

on

to

the

restore

if

necessary

The

electrical

wires

are

disconnected

Replace

Fuses

are

blown

Replace

The

lift

does

not

raise

The

motor

direction

of

rotation

is

not

correct

Interchange

the

two

phases

on

the

main

switch.

The

oil

in

the

hydraulic

unit

is

not

sufficient.

Add

some

hydraulic

oil

The

UP

button

is

faulty

Check

UP

button

and

connection

for

proper

operation.

Replace,

if

needed.

The

maximum

height

limit

switch

is

faulty.

Check

the

switch

and

relevant

connection

for

proper

operation.

Replace,

if

needed.

The

lowering

solenoid

valve

does

not

close

Check

and

clean,

if

dirty,

or

replace,

if

faulty.

The

suction

pump

filter

is

dirty

Check

and

clean

if

needed.

The

lifting

capacity

is

not

sufficient

The

pump

is

faulty

Check

the

pump

and

replace,

if

needed

Oil

leakages

in

hydraulic

circuit

Check

the

circuit

for

any

leakage

The

lift

does

not

lower

when

the

DOWN

button

is

pressed

The

lowering

solenoid

valve

does

not

work

properly

Verify

if

it

is

powered

and

check

magneto

for

damage

(replace

if

disconnected

or

blown)

Safety

solenoid

valve

is

jammed

Verify

if

it

is

powered

and

check

magneto

for

damage

(replace

if

disconnected

or

blown)

The

DOWN

button

is

faulty

Replace

the

DOWN

button

Carriages

do

not

stop

in

standing

position

The

lowering

and

solenoid

valves

stay

opened.

Verify

that

solenoid

valve

sliders

are

not

blocked

Leakage

in

the

hydraulic

pipelines.

Check

connections

for

proper

tightening

and

tubes

for

damage(replace

if

damaged)

Hydraulic

cylinders

are

faulty

Check

and

replace

if

needed.

The

lift

does

not

lower

smoothly

Presence

of

air

in

the

hydraulic

system

Bleed

the

hydraulic

system.

Lifting

is

not

synchronized

Leakages

or

presences

of

air

into

hydraulic

circuit

Bleed

the

hydraulic

system

The

lift

does

not

stop

at

safety

The

safety

height

limit

switch

Check

the

limit

switch

and

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Содержание AL-3060

Страница 1: ...EE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which ...

Страница 2: ... need proper care Indicates prohibition Indicates a possibility of danger for the operators Indicates the direction of access for motor vehicles to the lift BOLD TYPE Important information WARNING before operating the lift and carrying out any adjustment read carefully chapter 7 instruction where all proper operations for a better functioning of the lift are shown ...

Страница 3: ...13 Chapter 5 Technical specifications 14 Chapter 6 General safety rules 15 6 1 General warning 15 6 2 Risks during vehicle lifting 15 6 3 Risks for people 15 6 4 Personnel crushing risks 15 6 5 Bumping risk 16 6 6 Risk of the vehicle falling from the lift 16 6 7 Slipping risks 16 6 8 Electrocution risks 16 6 9 Risks resulting from improper lighting 16 6 10 Risks of breaking component during operar...

Страница 4: ...4 9 2 Periodic maintenance 23 Chapter 10 Trouble shooting 24 Chapter 11 Disposal of used oil 25 Chapter 12 Machine demolition 25 ...

Страница 5: ...ANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGE TO PEOPLE VEHICLES OR OBJECTS IF SAID OPERATIONS ARE CARRIED OUT BY UNAUTHORIZED PERSONNEL OR THE LIFT IS IMPROPERLY USED Any use of the machines made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden 1 1 Manual keeping For a proper use of this manual the following is recommended z keep the ...

Страница 6: ...ects DECLARATION OF WARRANTY AND LIMITATION OF LIABILITY The manufacturer has paid proper attention to the preparation of this manual However nothing contained herein modifies or alters in any way the terms and conditions of manufacturer agreement by which this lift was acquired nor increase in any way manufacturer s liability to the customer TO THE READER Every effort has been made to ensure that...

Страница 7: ...e shown this without prejudicing what has been described herein 2 1 Warranty certificate The warranty is valid for a period of 12 months starting from the date of the purchase invoice The warranty will come immediately to an end when unauthorized modifications to the machine or parts of it are carried out The presence of defects in workmanship must be verified by the Manufacturer s personnel in ch...

Страница 8: ...means Be sure also to hoist and transport the components securely so that they cannot drop taking into consideration the package s size weight and centre of gravity and it s fragile parts Hoist and handle only one package at a time 3 3 Storage and stacking of packages Packages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 10 and 40 Stacking i...

Страница 9: ...9 Chapter 4 Product description 4 1 Dimensional diagrams Dimensions Z3060 ...

Страница 10: ...9 Adaptor part A 1 Outside arm assembly 2 Inner arm and axle 3 Axle circlip 25 4 Safety assembly 5 Safety lock shaft 6 Safety shaft 7 Safety shaft 8 Axle circlip 20 9 Outside arm assembly 10 Inner arm assembly 11 Wheel assembly 12 Axle 13 Middle shaft 14 Oil cup 15 Hexagon bolt 16 Axle of cylinder 17 Board assembly 18 Spacer 19 Axle circlip 10 20 cylinder ...

Страница 11: ...on pipe 15 filter 16 Oil outlet end cap 17 O ring 4 4 Oil Use wear proof oil for hydraulic drive in conformity with ISO 6743 4 rules HM class Test standard Features Value ASTM D 1298 Density 20 0 8 kg l ASTM D 445 Viscosity 40 32 cSt ASTM D 445 Viscosity 100 5 43 cSt ASTM D 2270 Viscosity index 104 No ASTM D 97 Pour point 30 ASTM D 92 Flash point 215 ASTM D 644 Neutralization number 0 5mg KOH g Ch...

Страница 12: ...12 4 5 Hydraulic plan 1 Motor 2 Parachute valve 3 Unloading valve 4 Descend speed regulating valve 5 Relief valve 6 Gear pump 7 Check valve ...

Страница 13: ...13 4 6 Electrical Plan L1 Firing line PE Ground lead L2 Firing line KM Contactor L3 Firing line SB Switch M Motor N Zero line ...

Страница 14: ...IFT Capacity 2700kg Max lifting height 1219mm Min lifting height 139mm Max length between lifting pads 1380mm Max width between lifting pads 1500mm Platform length 1524mm Power supply 230V 220V 1PH 400V 380V 3PH Power 2 2 KW Noise 80dB A 1m Installation place Indoors Weight 360kg ...

Страница 15: ...parking brake put on z Verify that no one is on the platforms during lifting or standing 6 2 Risks during vehicle lifting To avoid overloading and possible breaking the following safety devices have been used z a maximum pressure valve placed inside the hydraulic unit to prevent excessive weight z a special design of the hydraulic system in case of pipeline failure to prevent sudden lift lowering ...

Страница 16: ...ovement of the vehicle In this case keep immediately away from the working area 6 7 Slipping risks The risk of slipping can be caused by oil or dirt on the floor near the lift Keep the area under and around the lift clean Remove all oil spills 6 8 Electrocution risks Avoid use of water steam and solvent varnish jets in the lift area where electric cables are placed and in particular net to the ele...

Страница 17: ...r the use it has been designed for and follow the maintenance schedule shown in the chapter Maintenance 6 11 Risks for unauthorized uses The presence of unauthorized persons next to the lift and on the platforms is strictly forbidden during lifting as well as when the vehicle has been already lifted Any use of the lift other than that herein specified can cause serious accidents to people in close...

Страница 18: ...elevant standards of the local Health and Safety at Work regulations for instance with respect to minimum distance to wall or other equipment escapes and the like must be observed All areas next to the lift must be well and uniformly lit 7 2 CONCRETE SURFACE The lift must be placed on the concrete surface sufficiently resistance The surface must be suitable for bearing maximum stress values also i...

Страница 19: ...te on the motor z Make sure the electric connection are proper z Make sure no leakage or blow up in hydraulic line z Make sure the working area is free from people and objects z Grease sliding seats of blocks placed under platforms and bases z Pour oil in the tank about 5 liters more than one time z Verify that the motor direction of rotation is that shown on the label by pushing button IF MOTOR G...

Страница 20: ...eck for proper installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed Carry out two or three complete cycles of lowering and lifting and check z the safety devices for proper operation z proper oil level in the tank z no leakage and blow by in hydraulic line z cylinder for proper operation z the lift for reaching its maximum height 7 8 Check...

Страница 21: ...a label located on the right front door jamb area showing specific vehicle lift points 8 1 4 Position vehicle for proper weight distribution arms under vehicle to allow adapters pads to contact the manufacturer s recommended pick up points 8 1 5 If the specific vehicle lift points are not identified or if the vehicle has additional or uniquely positioned payload have a qualified person calculate t...

Страница 22: ...e lift by at least two inches to allow adequate clearance for the locks to clear 8 2 3 Confirm safety lock is in unlocked position 8 2 4 Push the lowering hand lever to lower 8 2 5 Remain clear of lift when lowering vehicle 8 2 6 Remove adapters from under vehicle and arms to full drive thru position before moving vehicle 8 2 7 If lift is not operating properly Do NOT use until adjustment or repai...

Страница 23: ...rdinary maintenance The lift has to be properly cleaned at least once a month Use self cleaning clothes The use of water or inflammable liquid is strictly forbidden Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and as a consequence in possible malfunctions 9 2 Periodic maintenance Every 3 months Hydraulic circuit z check oil ...

Страница 24: ...suction pump filter is dirty Check and clean if needed The lifting capacity is not sufficient The pump is faulty Check the pump and replace if needed Oil leakages in hydraulic circuit Check the circuit for any leakage The lift does not lower when the DOWN button is pressed The lowering solenoid valve does not work properly Verify if it is powered and check magneto for damage replace if disconnecte...

Страница 25: ...f the country in which the lift is installed Chapter 12 Machine demolition The machine must be demolished by authorized technicians just like for assembling The metallic parts can be scrapped as iron In any case all the materials deriving from the demolition must be disposed of in accordance with the current standards of the country in which the rack is installed Finally it should be recalled that...

Страница 26: ...nced on the hoist 3 Continue raising the hoist to the desired working height checking for any obstructions 4 Once the hoist has reached the desired working height press the lock button until the vehicle has rested on the locks Important a visual check is to be made for correct engagement of the locks prior to going under the hoist TO LOWER THE HOIST 1 Check for any obstructions under the hoist pri...

Страница 27: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Страница 28: ...PECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES NOTE THE EQUIPMENT IS NOT TO BE USED FOR WASH DOWN PURPOSES OR TO BE INSTALLED IN AN OUTDOOR ENVIRONMENT WHERE IT IS SUBJECT TO WEATHER OR WATER DAMAGE WARRANTY WILL BE IMMEDIATELY VOID STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOIC...

Страница 29: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Страница 30: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...

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