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17

The Discharge Line:

 

• 

Must not be smaller than the pipe size of the relief 

valve or have any reducing coupling installed in the 

discharge line.

• 

Must not be capped, blocked, plugged or contain any 

valve between the relief valve and the end of the dis-

charge line.

• 

Must terminate a maximum of six inches above a floor 

drain or external to the building. In cold climates, it is 

recommended that the discharge pipe be terminated at 

an adequate drain inside the building.

• 

Must be capable of withstanding 250°F (121°C) without 

distortion.

• 

Must be installed to allow complete drainage of both 

the valve and discharge line.

T&P Relief Valve and Pipe Insulation (Some Models) 

1.   Locate the temperature and pressure relief valve on 

the water heater (also known as a T&P relief valve).  

See Figure 18.

2.   Locate the slit running the length of the T&P relief 

valve insulation.

3.   Spread the slit open and fit the insulation over the T&P 

relief valve.  See Figure 19.  Apply gentle pressure to 

the insulation to ensure that it is fully seated on the 

T&P Relief Valve. Once seated, secure the insulation 

with duct tape.  

IMPORTANT:

 The insulation or tape should not block 

or cover the T&P relief valve drain opening. Also, the 

insulation or tape should not block or hinder access to 

the manual relief lever (Figure 19).

4.   Locate the hot water (outlet) & cold water (inlet) pipes 

to the water heater.

5.   Locate the slit running the length of a section of pipe 

insulation.

6.   Spread the slit open and slip the insulation over the 

cold water (inlet) pipe. Apply gentle pressure along the 

length of the insulation to ensure that it is fully seated 

around the pipe. Also, ensure that the base of the 

insulation is flush with the water heater.  Once seated, 

secure the insulation with duct tape.  

7.   Repeat steps 5 and 6 for the hot water (outlet) pipe.
8.   Add additional sections of pipe insulation as needed.

T&P RELIEF VALVE

T&P RELIEF VALVE

MANUAL RELIEF LEVER

T&P RELIEF VALVE INSULATION

FIGURE 19.

Temperature  and  Pressure  Relief  Valve                     

Explosion Harzard

• Temperature-pressure relief 

valve must comply with ANSI 
Z21.22-CSA 4.4 and ASME 
code.

•  Properly sized temperature-

pressure relief valve must be 
installed in opening provided.

•  Can result in overheating 

and excessive tank pressure.

•  Can cause serious injury or 

death.

6” MAXIMUM 
AIR GAP

METAL 
DRAIN PAN 

DISCHARGE PIPE
(DO NOT CAP OR PLUG)

TEMPERATURE AND PRESSURE (T&P) 

DRAIN LINE
3/4” ID
MINIMUM

DRAIN

1” MINIMUM

FIGURE 18.

For protection against excessive pressures and 

temperatures, a temperature and pressure relief valve must 

be installed in the opening marked “T & P RELIEF VALVE” 

(see Figure 17). This valve must be design certified by 

a nationally recognized testing laboratory that maintains 

periodic inspection of the production of listed equipment or 

materials as meeting the requirements for Relief Valves for 

Hot Water Supply Systems, ANSI Z21.22. The function of 

the temperature and pressure relief valve is to discharge 

water in large quantities in the event of excessive 

temperature or pressure developing in the water heater. 

The valve’s relief pressure must not exceed the working 
pressure of the water heater as stated on the rating plate.
IMPORTANT: Only a new temperature and pressure relief 

valve should be used with your water heater. Do not use an 

old or existing valve as it may be damaged or not adequate 

for the working pressure of the new water heater. Do not 

place any valve between the relief valve and the tank.

The Temperature & Pressure Relief Valve:

• 

Must not be in contact with any electrical part.

• 

Must be connected to an adequate discharge line.

• 

Must not be rated higher than the working pressure 

shown on the rating plate of the water heater.

Содержание High Efficiency 100 series

Страница 1: ...ctrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fi...

Страница 2: ...Installation 17 Important Information About this Water Heater 18 Operating Your Water Heater 19 21 Lighting Instructions 19 Checking the Draft 20 Burner Flames 20 Emergency Shutdown 20 Water Temperat...

Страница 3: ...t water heaters and have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air sup...

Страница 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Страница 5: ...n Valve U Pilot and Main Burner V Flue W Metal Drain Pan X Igniter Wire Y Base Ring Filter Z FV Sensor AA Transformer BB Flue Damper ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATIO...

Страница 6: ...instructions you should not proceed but have a qualified technician perform the installation of this water heater Massachusetts code requires this water heater to be installed in accordance with Mass...

Страница 7: ...to clean the spill until all ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result...

Страница 8: ...ctor or water shut off device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in variou...

Страница 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Страница 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Страница 13: ...re certified by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxid...

Страница 14: ...Before connecting a vent to a chimney make sure the chimney passageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces...

Страница 15: ...off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperatu...

Страница 16: ...se excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates boile...

Страница 17: ...h duct tape 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T P RELIEF VALVE T P RELIEF VALVE MANUAL RELIEF LEVER T P RELIEF VALVE INSULATIO...

Страница 18: ...es Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installation Instructions and Use Care Guide Installation Checklist Water Heater Location Wate...

Страница 19: ...ier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control knob Never use tools If the...

Страница 20: ...emperature range of 120 F 140 F 49 C 60 C is recommended by most dishwasher manufacturers The thermostat of this water heater has been factory set at the VAC Vacation position It is adjustable and mus...

Страница 21: ...erature set by the user Vacation Setting The Vacation Setting VAC sets the controller at approximately 70 F This setting is recommended when the water heater is not in use for a long period of time Th...

Страница 22: ...YL YL BN 24VAC V 24VAC BK 120VAC WH 120VAC GR BK 24VAC HOT WH 24VAC NEUTRAL BL RD BL RD YL YL BK 24VAC HOT WH 24VAC NEUTRAL YL 24VAC YL 24VAC TRANSFORMER YL 24 VAC GAS CONTROL VALVE THERMOSTAT FV SENS...

Страница 23: ...ce information at 1 800 527 1953 A temperature limit switch or ECO Energy Cut Off sensor located in the gas control valve thermostat is used to shut off the water heater if the water temperature excee...

Страница 24: ...ting Your Water Heater See the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended t...

Страница 25: ...ush down slightly to free the manifold and pilot tube 7 Carefully remove the manifold assembly from the burner compartment NOTE Be sure not to damage internal parts Replacement Parts IMPORTANT The fol...

Страница 26: ...lot before going to the next step FIRST BEND S OTHER FITTINGS NOT SHOWN FOR CLARITY PILOT TUBE SCREWS OLD PILOT IGNITER FLAME SENSOR ASSEMBLY FIGURE 30 7 Push the new pilot tube and igniter wire throu...

Страница 27: ...ssembly door is tightened visually inspect the door gasket between the manifold burner assembly door and the combustion chamber for spaces or gaps that would prevent a seal IMPORTANT Do not operate th...

Страница 28: ...26 NOTE L P Gas systems use reverse left hand threads on the manifold tube 6 Refer to Gas Piping section Figure 5 and disconnect the ground joint union in the gas piping Disconnect the remaining pipe...

Страница 29: ...roubleshooting Table section 2 See Pilot Light Troubleshooting Flowchart section 3 Seat connector firmly in socket 4 Bleed the air from the gas line 5 Check with gas utility company 6 Check with gas u...

Страница 30: ...at COMBUSTION ODORS 1 Insufficient secondary air 2 Flue clogged 3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle and burner 2 Clean locate source...

Страница 31: ...wer switch on the gas control valve to the OFF position and unplug the power cord from the power outlet 1 Attempt to depress the TCO door switch button see figure 27 If the TCO door switch button depr...

Страница 32: ...e electrode flame sense rod replace the igniter pilot assembly Follow the directions on page 27 to re install the burner assembly into the combustion chamber Follow the instructions for lighting on pa...

Страница 33: ...alve Open Is Main Flame Sensed Is Demand for Heat Satisfied Pilot Main Valve De Energize Is Flame Sensed Damper Energizes and Closes Will not light 8 4 flash error code See Corrective Action Table on...

Страница 34: ...List Item No Parts Description 1 DRAFT HOOD 2 FLUE DAMPER 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE L...

Страница 35: ...assembly which contains the manifold tube gasket door pilot igniter flame sensor assembly manifold component block with retainer clip thermal switch and pilot tube Natural Gas Low Nox Item 14B Manifol...

Страница 36: ...36 NOTES...

Страница 37: ...37 NOTES...

Страница 38: ...38 NOTES...

Страница 39: ...in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open syst...

Страница 40: ...OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION OPERATI...

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