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5

Continued manual resetting of high limit control, preceded by
higher than usual water temperature is evidence of high limit
switch operation.  The following are possible reasons for high
limit switch operation.

A malfunction in the thermostatic controls would allow the
gas valve to remain open causing water temperature to exceed
the thermostat setting.  The water temperature would continue
to rise until high limit switch operation.

An improper thermostat setting for a short repetitive usage
pattern may lead to a stacking effect. This causes a
temperature gradient increasing from the bottom to the top of
the tank.  It is possible that the water at the high limit switch
sensor could reach its maximum temperature before the water
temperature at the thermostat reaches the dial setting,
causing the high limit switch to activate.

A warming of ambient conditions associated with seasonal
change could magnify the stacking process described above
to the point where high limit switch operation would occur.

Contact your dealer or servicer if continued high limit switch
operation occurs.

DISHWASHING MACHINE REQUIREMENT

All dishwashing machines meeting the National Sanitation
Foundation requirements are designed to operate with water
flow pressures between 15 and 25 pounds per square inch.
Flow pressures above 25 pounds per square inch, or below
15 pounds per square inch, will result in improperly sanitized
dishes.  Where pressures are high, a water pressure reducing
or flow regulating control valve should be used in 180°F (82°C)
line to the dishwashing machine, and should be adjusted to
deliver water between these limits.

The National Sanitation Foundation also recommends
circulation of 180°F (82°C) water.  Where this is done, the
circulation should be very gentle so that it does not cause any
unnecessary turbulence inside the water heater.  The circulation
should be just enough to provide 180°F (82°C) water at the point
of take-off to the dishwashing machine.  Adjust flow by means of
the plug cock in the circulating line.

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED.  PLUMBING, AIR
SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK ARE
REQUIRED. 

NOTE: AUTHORIZED START-UP IS REQUIRED.

UNCRATING

The heater is shipped in standard form for vertical venting with a
barometric draft control assembly in a separate carton.

Optional horizontal vent models are shipped with one (1) exhaust
vent hood and one (1) flue reducer in a separate carton.  Optional
direct vent models are shipped with two (2) vent hoods in separate
cartons.  The exhaust vent hood carton contains one (1) exhaust
vent hood and one (1) flue reducer.  The intake vent hood carton
contains one (1) intake vent hood and one (1) inlet adapter.  All
parts should be installed as received without alteration.

LOCATING THE HEATER

When installing the heater, consideration must be given to proper
location.  Location selected should be as close to the stack
chimney as practicable, with adequate air supply and as
centralized with the piping system as possible.

  

 

WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH
AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER
AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR
ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED,
OPERATED OR REPAIRED.  FLAMMABLE VAPORS ARE HEAVY
AND TRAVEL ALONG THE FLOOR AND MAY BE IGNITED BY THE
HEATER’S IGNITER OR MAIN BURNER FLAMES CAUSING FIRE
OR EXPLOSION.  SOME LOCAL CODES PERMIT OPERATION OF
GAS APPLIANCES IF INSTALLED 18 INCHES OR MORE ABOVE
THE FLOOR.  THIS MAY REDUCE THE RISK IF LOCATION IN SUCH
AN AREA CANNOT BE AVOIDED.

THE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS
NOT SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE.

 

 WARNING

FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY
OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST NEVER
BE PLACED ON OR ADJACENT TO THE HEATER.  OPEN
CONTAINERS OF FLAMMABLE MATERIAL SHOULD NOT BE
STORED OR USED IN THE SAME ROOM WITH THE HEATER.

THE HEATER MUST NOT BE LOCATED IN AN AREA WHERE IT
WILL BE SUBJECT TO FREEZING.

LOCATE IT NEAR A FLOOR DRAIN.  THE HEATER SHOULD BE
LOCATED IN AN AREA WHERE LEAKAGE FROM THE HEATER
OR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE
ADJACENT AREA OR TO LOWER FLOORS OF THE
STRUCTURE.

WHEN SUCH LOCATIONS CANNOT BE AVOIDED, A SUITABLE
DRAIN PAN SHOULD BE INSTALLED UNDER THE HEATER.

  Such

pans should be fabricated with sides at least 2” (50.8 mm) deep,
with length and width at least 2” (50,8 mm) greater than the
diameter of the heater and must be piped to an adequate drain.
THE PAN MUST NOT RESTRICT COMBUSTION AIRFLOW.

Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed. Water
heaters are sometimes installed in locations where leakage
may result in property damage, even with the use of a drain pan
piped to a drain. However, unanticipated damage can be reduced
or prevented by a leak detector or water shut-off device used in
conjunction with a piped drain pan. These devices are available
from some plumbing supply wholesalers and retailers, and
detect and react to leakage in various ways:

• Sensors mounted in the drain pan that trigger an alarm or turn

off the incoming water to the water heater when leakage is
detected.

• Sensors mounted in the drain pan that turn off the water supply

to the entire home when water is detected in the drain pan.

• Water supply shut-off devices that activate based on the water

pressure differential between the cold water and hot water
pipes connected to the water heater.

• Devices that will turn off the gas supply to a gas water heater

while at the same time shutting off its water supply.

Содержание Conservationist BTPV 650A

Страница 1: ...000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS IN FORMATION RELATIVE TO YOUR SAFETY PLEASE READTHOROUGHLYBEFOREINSTALLINGANDUSING THISAPPLIANCE A DIVISION OF A O SMITH CORPORATION MCBEE SOUTHCA...

Страница 2: ...MODELS HORIZONTAL DIRECTVENTING BTPV MODELS ALLDIMENSIONSININCHES MILLIMETERS Gas Approx Models A B C D E F G H I Conn Ship Wt 80 3 4 73 32 1 4 9 6 26 1 2 93 29 1 2 48 1 2 1 950 2 051 1 854 819 229 1...

Страница 3: ...uired Ability 5 Uncrating 5 Locating the Heater 5 6 Hard Water 6 Clearances 6 Air Requirements 6 Venting 6 7 Vertical Venting For BTP Models 7 Horizontal Side wall Venting For BTPV Models 7 8 Direct V...

Страница 4: ...ANKWATERHEATER YOURA O SMITHWATERHEATERMEETS OR EXCEEDS THE ASHRAE IES 90 1B 2001 STANDARDS WITH RESPECT TO INSULATION AND STANDBY LOSS REQUIREMENTS MAKING AN INSULATION BLANKET UNNECESSARY THE USE OF...

Страница 5: ...1 flue reducer The intake vent hood carton contains one 1 intake vent hood and one 1 inlet adapter All parts should be installed as received without alteration LOCATING THE HEATER When installing the...

Страница 6: ...E SUCHACONDITIONOFTENWILLRESULT IN A YELLOW LUMINOUS BURNER FLAME CAUSING CARBONING OR SOOTING OF THE COMBUSTION CHAMBER BURNERS AND FLUE TUBES AND CREATES A RISK OF ASPHYXIATION Where an exhaust fan...

Страница 7: ...system Refer to Table 1 for the vent pipe size required for installation to the barometric draft control assembly outlet TABLE1 Model Flue Outlet BTP 540A 9 228 6 mm BTP 650A 9 228 6 mm BTP 740A 9 22...

Страница 8: ...portions of the vent system must be installed with a minimum upward slope of 1 4 per foot of length All joints and seams in the venting system must be sealed gas tight If a silicone sealer is used it...

Страница 9: ...g must be adequately supported to avoid unnecessary stress on vent hood venting or burner See Table 5 limitations on venting system design for direct vent installations TABLE5 Dimension in BTPV Inches...

Страница 10: ...3 feet 9144 m vertically from gas line meter or other gas supply entering a structure see Figure 6 FIGURE 7 DIRECTVENTSYSTEMINSTALLATION Plan the vent system backwards from the vent hood to the heate...

Страница 11: ...Prime and cement each joint to assure gas tight construction 16 Seal all joints at the vent hoods with silicone sealant Also seal the joints at the flue collar and air inlet adapter Joint on the exhau...

Страница 12: ...10 THE DIRT LEG MUST BE READILY ACCESSIBLE AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE To prevent da...

Страница 13: ...rs should be obtained and field installed as shown in the installation diagrams Thermometers are installed in the system as a means of detecting the temperature of the outlet water supply RELIEF VALVE...

Страница 14: ...TO COLD WATER INLET LINE ONE TEMPERATURE ONE HEATER HORIZONTAL STORAGE TANK FORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT...

Страница 15: ...UTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED WIRING DIAGR...

Страница 16: ...E RELIEF VALVE TO OPEN DRAIN 140 F TO 150 F SHOULD BE MAXIMUM WATERTEMPERATUREMAINTAINEDINTHE PRE HEATERS 120 F SHOULD BE THE MINIMUM TEMPERATURE OF WATER IN THE PRE HEATERS CONNECT CIRCULATING LINE F...

Страница 17: ...R OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES NOTE 1 TOGGLE SWITCH CONTROLS 180 WATER CIRCULATION INSTALL ON OR CLOSE TO...

Страница 18: ...pied by the water heaters assemblies Space for the barometric draft control assemblies combustion clearances and servicing must be added WARNING FAILURE TO PROPERLY MANIFOLD MULTIPLE WATER HEATERS AND...

Страница 19: ...HEATERANDPIPING NEVER OPERATE THE HEATER WITHOUT FIRST BEING CERTAIN IT IS FILLED WITH WATER AND A TEMPERATURE AND PRESSURE RELIEF VALVE IS INSTALLED IN THE RELIEF VALVE OPENING OF THE HEATER FILLING...

Страница 20: ...20 FIGURE 11...

Страница 21: ...21 FIGURE 12...

Страница 22: ...to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped an ignition device which automatically lights the burner Do NOT try to light the burner by hand 5 Refer t...

Страница 23: ...R TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHERANDLAUNDRYUSECANCAUSESCALDBURNS RESULTING IN SERIOUS PERSONAL INJURY AND OR DEATH THETEMPERATUREATWHICHINJURYOCCURSVARIESWITH THE PERSON S AGE AND TIME...

Страница 24: ...2 reading Increase air damper setting will decrease fire rate and decrease flue gas CO2 reading Adjustable air damper is preset for the rated fire rate prior to delivery should not be re adjusted unle...

Страница 25: ...25 PREMIX LOW NOx BURNER EXPLODED VIEW FOR BTP MODELS FIGURE 13...

Страница 26: ...26 PREMIX LOW NOx BURNER EXPLODED VIEW FOR BTPV MODELS FIGURE 14...

Страница 27: ...LINEANDOTHERFLAMMABLEVAPORSAND LIQUIDS SEE WARNING PAGE 6 Water heater maintenance includes periodic tank flushing and cleaning and removal of lime scale The power burner should be inspected and adjus...

Страница 28: ...orn mineral deposits A O Smith UN LIME Professional delimer should be used A O Smith UN LIME Delimer is an easy to handle patented food grade acid formulated specifically for lime scale removal from a...

Страница 29: ...which are an integral part of the combustion chamber as damage could occur The flue passages are 48 1 2 1 232 mm long x 3 76 2 mm diameter 8 Upon completion of cleaning return heater to operation by f...

Страница 30: ...flow preventer or pressure reducing valve is in the inlet system it will not permit the expanded hot water volume to equalize pressure with the main The relief valve must release this water or the wa...

Страница 31: ...witch by ohm meter while pilot gas pressure is 7 w c 1 7 kPa or higher Check for the continuity between the flame rod and sensor connection at Honeywell flame control module by the ohm meter Check for...

Страница 32: ...iled procedure of replacing flame rod MOTORRUNSCONTINUOUSLY BURNERLIGHTSON MOMENTARILYTHENLOCKSOUTOREXCESSIVE ON OFFCYCLE Under this condition the burner will start the purge cycle again then pilot ig...

Страница 33: ...less an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE...

Страница 34: ...34 NOTES...

Страница 35: ...35 NOTES...

Страница 36: ...36 REPLACEMENT PARTS 5621 W 115TH STREET ALSIP IL 60803 Phone 800 433 2545 Fax 800 433 2515 www aosmithwaterheaters com E Mail parts hotwater com...

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