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TABLE 9A

MAXIMUM CAPACITY OF PIPE IN CUBIC FEET OF GAS PER HOUR

(Based upon a Pressure Drop of 0.5 inch Water Column

and 0.5 Specific Gravity Gas and max. gas press. of .5 psig)

LENGTH

IN

        Nominal Iron Pipe Sizes, Millimeters

METERS

1/2"

3/4"

1"

1 1/4" 1 1/2"

2"

2 1/2"

3"

4"

3.0

51

105

199

410

615

1160

1845

3221

6735

6.1

35

73

142

278

428

805

1277

2255

4626

9.1

28

59

110

225

346

644

1031

1830

3748

12.2

24

50

94

193

290

556

878

1552

3192

15.2

21

44

83

170

264

492

776

1391

2840

18.3

19

40

76

155

237

445

703

1259

2577

21.3

18

37

70

143

220

410

659

1142

2372

24.4

17

35

64

135

202

381

600

1083

2196

27.4

16

32

60

126

190

357

571

1010

2108

30.5

15

30

57

117

182

337

542

952

1962

38.1

13

27

51

105

161

299

483

864

1757

45.7

12

25

47

95

146

278

439

776

1610

53.3

11

23

42

88

135

249

401

717

1464

61.0

10

21

40

82

126

234

375

688

1347

  WARNING

THE HEATER IS NOT INTENDED FOR OPERATION AT HIGHER
THAN 14” (3.5 kPa) WATER COLUMN (1/2 POUND PER SQUARE
INCH) SUPPLY GAS PRESSURE.  HIGHER GAS PRESSURES
REQUIRE SUPPLEMENTAL REDUCING SERVICE REGULATION.
EXPOSURE TO HIGHER GAS SUPPLY PRESSURE MAY CAUSE
DAMAGE TO THE GAS CONTROLS WHICH COULD RESULT IN
FIRE OR EXPLOSION.  IF OVERPRESSURE HAS OCCURRED
SUCH AS THROUGH IMPROPER TESTING OF GAS LINES OR
EMERGENCY MALFUNCTION OF THE SUPPLY SYSTEM, THE GAS
VALVE MUST BE CHECKED FOR SAFE OPERATION.  MAKE SURE
THAT THE OUTSIDE VENTS ON THE SUPPLY REGULATORS AND
THE SAFETY VENT VALVES ARE PROTECTED AGAINST
BLOCKAGE.  THESE ARE PARTS OF THE GAS SUPPLY SYSTEM,
NOT THE HEATER.  VENT BLOCKAGE MAY OCCUR DURING ICE
STORMS.

IT IS IMPORTANT TO GUARD AGAINST GAS VALVE FOULING
FROM CONTAMINANTS IN THE GAS WAYS.  SUCH FOULING MAY
CAUSE IMPROPER OPERATION, FIRE OR EXPLOSION.
IF COPPER SUPPLY LINES ARE USED THEY MUST BE
INTERNALLY TINNED AND CERTIFIED FOR GAS SERVICE.

BEFORE ATTACHING THE GAS LINE, BE SURE THAT ALL GAS
PIPE IS CLEAN ON THE INSIDE.

TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY
LINE, A DIRT LEG (SOMETIMES CALLED A SEDIMENT TRAP OR
DRIP LEG) MUST BE INCORPORATED IN THE PIPING (SEE FIG.
10) THE DIRT LEG MUST BE READILY ACCESSIBLE AND NOT
SUBJECT TO FREEZING CONDITIONS.

 

 INSTALL IN

ACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS
SUPPLIERS.  REFER TO THE NATIONAL FUEL GAS CODE.

To prevent damage, care must be taken not to apply too much
torque when attaching gas supply to gas valve inlet.

Apply joint compounds (pipe dope) sparingly and only to the
male threads of pipe joints.  Do not apply compound to the first
two threads.  Use compounds resistant to the action of liquefied
petroleum gases.

DISCONNECT THE APPLIANCE AND ITS MANUAL GAS SHUT-
OFF VALVE FROM THE GAS SUPPLY PIPING SYSTEM DURING

ANY SUPPLY PRESSURE TESTING EXCEEDING

 

1/2 PSIG.

  GAS

SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED
FROM THE HEATER.  FOR TEST PRESSURES OF ½ PSIG OR
LESS, THE APPLIANCE NEED NOT BE DISCONNECTED, BUT
MUST BE ISOLATED FROM THE SUPPLY PRESSURE TEST BY
CLOSING THE MANUAL GAS SHUT-OFF VALVE.

      

GAS PIPING AND DIRT LEG INSTALLATION

FIGURE 9.

BEFORE PLACING THE HEATER IN OPERATION, CHECK FOR GAS
LEAKAGE.

 

USE SOAP AND WATER SOLUTION OR OTHER

MATERIAL ACCEPTABLE FOR THE PURPOSE IN LOCATING
GAS LEAKS.  

DO NOT USE MATCHES, CANDLES, FLAME OR

OTHER SOURCES OF IGNITION FOR THIS PURPOSE.

GAS METER SIZE – CITY GASES ONLY

Be sure that the gas meter has sufficient capacity to supply the
full rated gas input of the water heater as well as the requirements
of all other gas fired equipment supplied by the meter.  If the gas
meter is too small, request the gas company to install a larger
meter having adequate capacity.

GAS PRESSURE REGULATION

Main line gas pressure to the water heater should be between
8” w.c. (2 kPa) minimum (dynamic pressure or net pressure)
and 14”  (3.5 kPa) maximum w.c. (static pressure).  The inlet gas
pressure must not exceed the maximum value.  A service
regulator is necessary if higher gas pressures are encountered,
see Table 10.

Due to pressure drop along gas supply line, to maintain
8” w.c. (2 kPa) minimum dynamic pressure, initial gas inlet
pressure must be set at higher than 8” w.c. (2 kPa). The gas
regulator must be properly sized to prevent unstable control or
excessive pressure drop.

GAS VALVES

Figure 10 shows the gas control valve that is supplied on these
heaters.

Содержание Conservationist BTPV 650A

Страница 1: ...000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS IN FORMATION RELATIVE TO YOUR SAFETY PLEASE READTHOROUGHLYBEFOREINSTALLINGANDUSING THISAPPLIANCE A DIVISION OF A O SMITH CORPORATION MCBEE SOUTHCA...

Страница 2: ...MODELS HORIZONTAL DIRECTVENTING BTPV MODELS ALLDIMENSIONSININCHES MILLIMETERS Gas Approx Models A B C D E F G H I Conn Ship Wt 80 3 4 73 32 1 4 9 6 26 1 2 93 29 1 2 48 1 2 1 950 2 051 1 854 819 229 1...

Страница 3: ...uired Ability 5 Uncrating 5 Locating the Heater 5 6 Hard Water 6 Clearances 6 Air Requirements 6 Venting 6 7 Vertical Venting For BTP Models 7 Horizontal Side wall Venting For BTPV Models 7 8 Direct V...

Страница 4: ...ANKWATERHEATER YOURA O SMITHWATERHEATERMEETS OR EXCEEDS THE ASHRAE IES 90 1B 2001 STANDARDS WITH RESPECT TO INSULATION AND STANDBY LOSS REQUIREMENTS MAKING AN INSULATION BLANKET UNNECESSARY THE USE OF...

Страница 5: ...1 flue reducer The intake vent hood carton contains one 1 intake vent hood and one 1 inlet adapter All parts should be installed as received without alteration LOCATING THE HEATER When installing the...

Страница 6: ...E SUCHACONDITIONOFTENWILLRESULT IN A YELLOW LUMINOUS BURNER FLAME CAUSING CARBONING OR SOOTING OF THE COMBUSTION CHAMBER BURNERS AND FLUE TUBES AND CREATES A RISK OF ASPHYXIATION Where an exhaust fan...

Страница 7: ...system Refer to Table 1 for the vent pipe size required for installation to the barometric draft control assembly outlet TABLE1 Model Flue Outlet BTP 540A 9 228 6 mm BTP 650A 9 228 6 mm BTP 740A 9 22...

Страница 8: ...portions of the vent system must be installed with a minimum upward slope of 1 4 per foot of length All joints and seams in the venting system must be sealed gas tight If a silicone sealer is used it...

Страница 9: ...g must be adequately supported to avoid unnecessary stress on vent hood venting or burner See Table 5 limitations on venting system design for direct vent installations TABLE5 Dimension in BTPV Inches...

Страница 10: ...3 feet 9144 m vertically from gas line meter or other gas supply entering a structure see Figure 6 FIGURE 7 DIRECTVENTSYSTEMINSTALLATION Plan the vent system backwards from the vent hood to the heate...

Страница 11: ...Prime and cement each joint to assure gas tight construction 16 Seal all joints at the vent hoods with silicone sealant Also seal the joints at the flue collar and air inlet adapter Joint on the exhau...

Страница 12: ...10 THE DIRT LEG MUST BE READILY ACCESSIBLE AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE To prevent da...

Страница 13: ...rs should be obtained and field installed as shown in the installation diagrams Thermometers are installed in the system as a means of detecting the temperature of the outlet water supply RELIEF VALVE...

Страница 14: ...TO COLD WATER INLET LINE ONE TEMPERATURE ONE HEATER HORIZONTAL STORAGE TANK FORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT...

Страница 15: ...UTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED WIRING DIAGR...

Страница 16: ...E RELIEF VALVE TO OPEN DRAIN 140 F TO 150 F SHOULD BE MAXIMUM WATERTEMPERATUREMAINTAINEDINTHE PRE HEATERS 120 F SHOULD BE THE MINIMUM TEMPERATURE OF WATER IN THE PRE HEATERS CONNECT CIRCULATING LINE F...

Страница 17: ...R OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES NOTE 1 TOGGLE SWITCH CONTROLS 180 WATER CIRCULATION INSTALL ON OR CLOSE TO...

Страница 18: ...pied by the water heaters assemblies Space for the barometric draft control assemblies combustion clearances and servicing must be added WARNING FAILURE TO PROPERLY MANIFOLD MULTIPLE WATER HEATERS AND...

Страница 19: ...HEATERANDPIPING NEVER OPERATE THE HEATER WITHOUT FIRST BEING CERTAIN IT IS FILLED WITH WATER AND A TEMPERATURE AND PRESSURE RELIEF VALVE IS INSTALLED IN THE RELIEF VALVE OPENING OF THE HEATER FILLING...

Страница 20: ...20 FIGURE 11...

Страница 21: ...21 FIGURE 12...

Страница 22: ...to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped an ignition device which automatically lights the burner Do NOT try to light the burner by hand 5 Refer t...

Страница 23: ...R TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHERANDLAUNDRYUSECANCAUSESCALDBURNS RESULTING IN SERIOUS PERSONAL INJURY AND OR DEATH THETEMPERATUREATWHICHINJURYOCCURSVARIESWITH THE PERSON S AGE AND TIME...

Страница 24: ...2 reading Increase air damper setting will decrease fire rate and decrease flue gas CO2 reading Adjustable air damper is preset for the rated fire rate prior to delivery should not be re adjusted unle...

Страница 25: ...25 PREMIX LOW NOx BURNER EXPLODED VIEW FOR BTP MODELS FIGURE 13...

Страница 26: ...26 PREMIX LOW NOx BURNER EXPLODED VIEW FOR BTPV MODELS FIGURE 14...

Страница 27: ...LINEANDOTHERFLAMMABLEVAPORSAND LIQUIDS SEE WARNING PAGE 6 Water heater maintenance includes periodic tank flushing and cleaning and removal of lime scale The power burner should be inspected and adjus...

Страница 28: ...orn mineral deposits A O Smith UN LIME Professional delimer should be used A O Smith UN LIME Delimer is an easy to handle patented food grade acid formulated specifically for lime scale removal from a...

Страница 29: ...which are an integral part of the combustion chamber as damage could occur The flue passages are 48 1 2 1 232 mm long x 3 76 2 mm diameter 8 Upon completion of cleaning return heater to operation by f...

Страница 30: ...flow preventer or pressure reducing valve is in the inlet system it will not permit the expanded hot water volume to equalize pressure with the main The relief valve must release this water or the wa...

Страница 31: ...witch by ohm meter while pilot gas pressure is 7 w c 1 7 kPa or higher Check for the continuity between the flame rod and sensor connection at Honeywell flame control module by the ohm meter Check for...

Страница 32: ...iled procedure of replacing flame rod MOTORRUNSCONTINUOUSLY BURNERLIGHTSON MOMENTARILYTHENLOCKSOUTOREXCESSIVE ON OFFCYCLE Under this condition the burner will start the purge cycle again then pilot ig...

Страница 33: ...less an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE...

Страница 34: ...34 NOTES...

Страница 35: ...35 NOTES...

Страница 36: ...36 REPLACEMENT PARTS 5621 W 115TH STREET ALSIP IL 60803 Phone 800 433 2545 Fax 800 433 2515 www aosmithwaterheaters com E Mail parts hotwater com...

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