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 100299634_2000545244_    Rev. A

Make sure the gas supplied is the same type listed on the 
model rating plate. The inlet gas pressure must not exceed 
14” w.c. for natural gas and propane gas. The minimum 
inlet gas pressure shown on the rating plate is that which 
will permit firing at rated input.
All gas piping must comply with local codes and ordinances 
or  with  the 

 “National  Fuel  Gas  Code”, ANSI  Z223.1/

NFPA 54

. Copper or brass tubing and fittings (except tin 

lined copper tubing) should not be used.
If  the  gas  control  valve/thermostat  is  subjected  to 
pressures  exceeding  1/2  psi,  the  damage  to  the  gas 
control valve/thermostat could result in a fire or explosion 
from leaking gas.

If the main gas line shut-off serving all gas appliances is 
used, also turn “OFF” the gas at each appliance. Leave 
all  gas  appliances  shut  “OFF”  until  the  water  heater 
installation is complete.

A gas line of sufficient size must be run to the water heater. 
Consult the current edition of 

 “National Fuel Gas Code”, 

ANSI Z223.1/NFPA 54

 and your gas supplier concerning 

pipe size.

There must be:

• 

A readily accessible manual shut-off valve in the gas 
supply line serving the water heater, and

• 

A sediment trap ahead of gas control valve/thermostat 
to help prevent dirt and foreign materials from entering 
the gas control valve/thermostat.

• 

A flexible gas connector or a ground joint union  between 
the shut-off valve and gas control valve/thermostat to 
permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting 
the water heater. Use a soapy water solution, not a match 
or  open  flame.  Repair  and  retest  as  required.  When 
finished, rinse off soapy solution and wipe dry.

 Use joint compound or tape 

compatible with natural gas 
and propane.

 Leak test before operating 

heater.

 Disconnect gas piping and 

shut-off valve before pressure 
testing system.

Fire and Explosion Hazard

WARNING

Use pipe joint compound or Teflon

®

 tape marked as being 

resistant to the action of gases.

The appliance and its gas connection must be leak tested 
before placing the appliance in operation.

The appliance and its individual shut-off valve should be 
disconnected from the gas supply piping system during 
any pressure testing of that system at test pressures in 

excess of 1/2 psi. It should be isolated from the gas supply 
piping  system  by  closing  its  individual  manual  shut-off 
valve during any pressure testing of the gas supply piping 
system at test pressures equal to or less than 1/2 psi.

Connecting gas piping to the gas control valve/thermostat 
of  water  heater  can  be  accomplished  by  either  of  two  
methods shown in Figure 17 & Figure 18.

FLEX PIPE 

(PROPERLY SIZED 

FOR THE HEATER 

INPUT RATE)

SEDIMENT 

TRAP

GAS 

CONTROL 

VALVE

GROUND 

JOINT 

UNION 

(OPTIONAL)

CAP

3” 

MIN.

Figure 17. 

BLACK PIPE

SEDIMENT 

TRAP

GAS 

CONTROL 

VALVE

GROUND 

JOINT 

UNION 

(OPTIONAL)

CAP

 3 in.  MIN.

Figure 18. 

Содержание BPD-80 Series

Страница 1: ...Y LISTED ON THE RATING PLATE ON THE WATER HEATER MODELS BPD 80 SERIES 310 311 Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO...

Страница 2: ...Side Wall Vent Termination Standard 26 Roof Vent Termination Standard 26 Side Wall Vent For Cold Climates 26 Deluxe Horizontal Venting Kit 27 Pyramid Vent Terminal Mushroom Vent Terminal Connections...

Страница 3: ...duct is certified to comply with a maximum weighted average of 0 25 lead content as required in some areas IMPORTANT DEFINITIONS Qualified Installer A qualified installer must have ability equivalent...

Страница 4: ...water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Keep ignition sources away from faucets after extended period of non use...

Страница 5: ...1 far away from heater 2 in approved containers 3 tightly closed and 4 out of children s reach Water heater has a main burner and hot surface igniter The hot surface igniter 1 can be triggered at any...

Страница 6: ...NJURYAND OR PROPERTY DAMAGE This manual contains instructions for installation operation and maintenance of the gas fired water heater It also contains warnings throughout the manual that you must rea...

Страница 7: ...ht of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one...

Страница 8: ...UT MASSACHUSETTS INSTALLATION REQUIREMENTS 1 CONNECT ELECTRONICALLY CONTROLLED TIMER TO AN ALL BRONZE PUMP PUMP MUST ACTIVATE EVERY 6 HOURS FOR 60 SECONDS TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOO...

Страница 9: ...7 Baffle Assembly 28 Hot Water Outlet Nipple Anode 29 Inlet Water Shut off Valve 30 Rubber Coupling see Figure 4 31 Gear Clamp see Figure 4 32 Blower with Power Cord see Figure 4 33 Air Duct Adapter 3...

Страница 10: ...Outlet Side Taps below Caution harness has 120 VAC In operation See Vent Pipe Installation for more information REPLACEMENT PARTS AND DELIMING PRODUCTS Replacement parts and recommended delimer may b...

Страница 11: ...AN THE DIAMETER OF THE WATER HEATER 6 MAX AIR GAP CERTAIN MODELS ARE EQUIPPED WITH SIDE PLUMBING CONNECTIONS FOR SPACE HEATING Figure 6 This appliance has been design certified as complying with ANSI...

Страница 12: ...r reduce system water temperature Mixingvalvesareavailableatplumbingsupplystores Consult a Qualified Installer or ServiceAgency Follow mixing valve manufacturer s instructions for installation of the...

Страница 13: ...of air and sediment and to ensure complete filling of the tank The electrical power may then be turned on Verify proper operation after servicing See also Installation Checklist BLUE 120VAC 60HZ WALL...

Страница 14: ...ater heater 3 Avoid locations that could cause the water heater to freeze from outside air 4 Selected location must provide access to a properly grounded electrical branch circuit A dedicated circuit...

Страница 15: ...directly on carpeting Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 in in every direction or if t...

Страница 16: ...nuisance failures of the system INSULATION BLANKETS Insulation blankets are available to the general public for external use on gas water heaters but are not necessary with these products The purpose...

Страница 17: ...es Before changing the factory setting on thermostat read Operating The Temperature Control System section in this manual This water heater should not be connected to any heating systems or components...

Страница 18: ...old water line an expansion tank of adequate size must be installed 8 Combo Heating Systems require higher water temperatures than other applications When the system is used to supply water for Combo...

Страница 19: ...uld be installed on all closed systems to control the harmful effects of thermal expansion Contact a plumbing service agency or your retail supplier regarding the installation of a thermal expansion t...

Страница 20: ...blocked or reduced in size under any circumstances Excessive length over 30 ft or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other ob...

Страница 21: ...tlet cold water inlet pipes to the water heater 4 Locate the slit running the length of a section of pipe insulation 5 Spread the slit open and slip the insulation over the cold water inlet pipe Apply...

Страница 22: ...nnector or a ground joint union between the shut off valve and gas control valve thermostat to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heat...

Страница 23: ...nk with water before operating Property Damage Hazard CAUTION Do not insert the power cord into the electrical receptacle until the heater has been fully installed Never use this water heater unless i...

Страница 24: ...nt pipe system is mandatory for the safe and efficient operation of this water heater and is an important factor in the life of the unit VENT KIT A Vent Kit included with this water heater may be used...

Страница 25: ...ombustion air inlet to any other appliance 6 in for appliances 10 000 BTUh 3 kW 9 in for appliances 10 000 BTUh 3 kW and 50 000 BTUh 15 kW 12 in for appliances 50 000 BTUh 15 kW C to window or door th...

Страница 26: ...t penetrate the same side of roof 5 The centerline of the air intake termination and the centerline of the exhaust vent termination must not be closer than 8 6 The air intake terminal and the exhaust...

Страница 27: ...e vent termination for any damage see Figure 27 3 Check that all seams and joints in the vent termination air box are airtight 4 Check that there are no leaks or cracks in the termination airbox Impor...

Страница 28: ...itting on the air box Ensure the O ring remains in place between the piping and the fitting 3 Slide the air intake vent piping over the air intake fitting on the air box Ensure the O ring remains in p...

Страница 29: ...etween hole centers can be found in Table 2 2 Slide both the intake and exhaust pipes through the holes Solvent cement both pipes to the base of the vent termination kit follow the solvent cementing p...

Страница 30: ...a vertical roof installation Ensure the combustion air intake location is above the anticipated snow level VENT DIA P N 3 100111100 Table 3 STRAP FIELD SUPPLIED COMBUSTION AIR COMBUSTION AIR ORIENTAT...

Страница 31: ...ee Figure 34 When more than 2 kits are installed only 2 of them shall be less than 9 5 apart Never install 3 termination kits together less than 9 5 apart see Figure 35 9 5 MAX OR 43 5 MIN WALL VENT S...

Страница 32: ...lbow supplied with this heater has been certified to be used with polypropylene vent systems A polypropylene to PVC end connection is required and is available through your venting supplier Optional w...

Страница 33: ...he vent system the allowable vent lengths are reduced 4 Two 45 elbows are considered the equivalent of one 90 elbow Table 5 WATER HEATER MODEL HEATER INPUT BTU HR VENT SIZE INSIDE DIAM PRESSURE SWITCH...

Страница 34: ...he restrictive screens may be located at the termination or next to the blower In freezing weather it is recommended to locate the restrictive screens next to the blower to reduce the potential for fr...

Страница 35: ...dards Do not use solvent cement to connect the exhaust vent system to the blower Use the rubber coupling and gear clamps instead This connection must be removable to service the heater All other joint...

Страница 36: ...ings 6 and above Read instruction manual before installing using or servicing water heater Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appli...

Страница 37: ...e applied to the joint to fill the gap between the pipe and fitting The gap must be filled to obtain a strong leak free joint D Inspection cleaning priming Visually inspect the inside of the pipe and...

Страница 38: ...slide back while the cement is still wet so hold the joint together for about 15 seconds Figure 41 G Cleanup and joint movement Remove all excess cement from around the pipe and fitting with a dry co...

Страница 39: ...to the equipment grounding terminal or lead on the water heater see Figure 10 the wiring diagram g Install the cover on the junction box and secure it shut 7 The blower discharge has a rubber couplin...

Страница 40: ...th a screw To prevent damage to the equipment first position the restrictive screen in place then drill a pilot hole suitable for the screw being used The screen must be fully seated and the screw sho...

Страница 41: ...es must be able to flow freely to an appropriate drain Do not allow condensate lines to become crimped closed Analyze entire vent system to make sure that condensate will not become trapped in a secti...

Страница 42: ...ks Vent Pipe System Vent pipe and fittings of approved material Acceptable size length and number of elbows on exhaust vent system Installed in accordance with prevailing provisions of local codes or...

Страница 43: ...control to the OFF position 5 Do not attempt to light manually 6 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don...

Страница 44: ...d If anyone using hot water fits into one of these groups or if there is a local code or state law requiring certain temperature water at the hot water tap then you must take special precautions In ad...

Страница 45: ...onds A 140 Less than 5 seconds HOT 130 More than 30 seconds LOW 110 Normal shower temp VAC 70 N A Table 8 Note The temperatures indicated are approximate The actual temperature of the heated water may...

Страница 46: ...e considered normal OPERATIONAL CONDITIONS Smelly Water Each water heater contains at least one anode rod for corrosion protection of the tank Certain water conditions will cause a reaction between th...

Страница 47: ...which could cause improper venting or leakage of combustion products Be sure the vent piping is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation Obstr...

Страница 48: ...ater discharge will not cause any property damage as water may be extremely hot Use care when operating valve as the valve may be hot To check the relief valve lift lever at the end of valve several t...

Страница 49: ...he water in the tank drain faster 8 If a large amount of sediment was present when the tank was drained follow instructions in the To Flush The Water Heater Storage Tank section 9 Close the water heat...

Страница 50: ...gas dissolved in the water The removal of the anode rod requires a 1 1 16 socket Important Do not operate the water heater without a functioning anode rod as this will void any warranties A special a...

Страница 51: ...r pressure in your area E The temperature pressure relief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be lea...

Страница 52: ...31 Gear Clamp see Figure 4 see also Figure 56 32 Blower with Power Cord see Figure 4 see also Figure 56 33 Air Duct Adapter 34 Air Inlet Snorkel 35 Air Duct 37 Flame Sensor Rod see Figure 3 see also F...

Страница 53: ...tems not supplied with the water heater The side recirculation loop connections may not be used as the primary water inlet and outlet connections See Combo Heating Inlet And Outlet Side Taps Caution h...

Страница 54: ...of operation The control will try to start the system in a timed basis but will not reinstate operation until the failure is corrected Hard Lockout Occurs when the main controller fails and must be re...

Страница 55: ...e Flash three second pause Soft Lockout Retry Limit Failed Trial For Ignition 8 Six Two Flash three second pause Soft Lockout Recycle Limit Pressure Switch High Limit opened 9 Six Three Flash three se...

Страница 56: ...e air pressure sensing tubes are properly connected and not kinked or damaged 3 Check continuity of the vent temperature limit switch replace switch if contact remain open 4 Check continuity of the ai...

Страница 57: ...ake pipes 7 If there are excessive restrictions in the air intake pipe the air pressure switch N C will open 8 Check air pressure switch performance Check blower vacuum with a manometer Compare with a...

Страница 58: ...he proper restrictive screens 2 Closed water system 3 Pressure build up 4 Improperly seated valve 1 Ensure the correct size of exhaust and air intake pipes were used per the instruction manual for ven...

Страница 59: ...r the unexpired portion of the original water heater s limited warranty period If an identical model is no longer available due to a change in law regulation or standard we will replace the product wi...

Страница 60: ...500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com Copyright 2018 A O Smith Corporation All rights reserved...

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