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12

opening nor plugged. The temperature-pressure relief valve 

must be installed directly into the fitting of the water heater 

designed for the relief valve. Install discharge piping so that 

any discharge will exit only within 12” (30.4 cm) above, or 

external to the structure. Do not pipe the discharge to a 

crawl space. Be certain that no contact is made with any live 

electrical part. The discharge opening must not be blocked or 

reduced in size under any circumstances. Excessive length, 

over 30 feet (9.14 m), or use of more than four elbows can 

cause restriction and reduce the discharge capacity of the 

valve.

No valve or other obstruction is to be placed between the relief 

valve and the tank. Do not connect discharge piping directly 

to the drain unless a 12” (30.4 cm) air gap is provided. To 

prevent bodily injury, hazard to life, or property damage, the 

relief valve must be allowed to discharge water in adequate 

quantities should circumstances demand. If the discharge 

pipe is not connected to a drain or other suitable means, the 

water flow may cause property damage.

THE DISCHARGE PIPE:

• 

Shall not be smaller in size than the outlet pipe size of the 

valve, or have any reducing couplings or other restrictions.

• 

Shall not be plugged or blocked.

• 

Shall not be exposed to freezing temperatures.

• 

Shall be of material listed for hot water distribution.

• 

Shall  be  installed  so  as  to  allow  complete  drainage  of 

both  the  Temperature-Pressure  Relief  Valve  and  the 

discharge pipe.

•  Must terminate a maximum of 12” (30.4 cm) above a 

floor drain or external to the building. In cold climates, it 

is recommended that the discharge pipe be terminated 

at an adequate drain inside the building.

• 

Shall not have any valve or other obstruction between the 

relief valve and the drain.

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the

physically or mentally disabled are at

highest risk for scald injury.
Feel water before bathing or

showering.
Temperature limiting devices such as

mixing valves must be installed

when required by codes and to

ensure safe temperatures at fixtures.

The temperature-pressure relief valve must be manually 

operated at least once a year. Caution should be taken to 

ensure that (1) no one is in front of or around the outlet of the 

temperature-pressure relief valve discharge line, and (2) the 

water manually discharged will not cause any bodily injury or 

property damage because the water may be extremely hot. If 

after manually operating the valve, it fails to completely reset 

and continues to release water, immediately close the cold 

water inlet to the water heater, follow the draining instructions 

in this manual, and replace the temperature-pressure relief 

valve with a properly rated/sized new one. 
If you do not understand these instructions or have any 

questions regarding the temperature-pressure relief valve call 

the toll free number listed on the back cover of this manual for 

technical assistance.

WATER LINE CONNECTIONS

This manual provides detailed piping installation diagrams (see 

back section of this manual) for typical methods of application. 

For the heater inlet and outlet connections, dielectric unions 

are recommended. The water heater may be installed by 

itself, or with a separate storage tank, on both single and two-

temperature  systems.  When  used  with  a  separate  storage 

tank, the circulation may be either by gravity or by means 

of a circulating pump. When a circulating pump is used it is 

important to note that the flow rate should be slow so that there 

will be a minimum of turbulence inside the heater.

CLOSED WATER SYSTEMS

Water  supply  systems  may,  because  of  code  requirements 

or such conditions as high line pressure, among others, have 

installed devices such as pressure reducing valves, check 

valves, and back flow preventers. Devices such as these cause 

the water system to be a closed system.

THERMAL EXPANSION

As water is heated, it expands (thermal expansion). In a closed 

system the volume of water will grow when it is heated. As the 

volume of water grows there will be a corresponding increase in 

water pressure due to thermal expansion. Thermal expansion 

can cause premature tank failure (leakage). This type of failure 

is not covered under the limited warranty. Thermal expansion 

can also cause intermittent temperature-pressure relief valve 

operation: water discharged from the valve due to excessive 

pressure build up. This condition is not covered under the 

limited warranty. The temperature-pressure relief valve is not 

intended for the constant relief of thermal expansion.
A properly sized thermal expansion tank must be installed on 

all closed systems to control the harmful effects of thermal 

expansion. Contact a local plumbing service agency to have 

a thermal expansion tank installed.

Printed on 2/8/2018 9:05 AM CT

Содержание 52

Страница 1: ...D NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE COMMERCIAL ELECTRIC WATER HEATERS OPTIONAL Thank you for buying this energy efficient water heater We appreciate your confidence in our products MODELS 52 8...

Страница 2: ...death WARNING indicates a potentially hazardous situation which if not avoided could result in injury or death CAUTION indicates a potentially hazardous situation which if not avoided could result in...

Страница 3: ...pe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe in...

Страница 4: ...ONVERSION TO SINGLE PHASE 20 CONVERSION TO THREE PHASE 20 OPERATION 21 GENERAL 21 FILLING THE WATER HEATER 21 INITIAL START UP 21 Draining the Water Heater 21 TEMPERATURE REGULATION 22 High Temperatur...

Страница 5: ...he electrical system of the heater Never touch electrical components with wet hands or when standing in water When replacing fuses always use the correct size for the circuit see page 13 The principal...

Страница 6: ...390 410 307 246 205 176 154 137 123 112 102 95 88 36 122 868 492 369 295 246 211 184 164 148 134 123 113 105 40 5 138 226 554 418 3332 277 237 208 1185 166 151 138 128 119 45 153 585 615 461 369 307 2...

Страница 7: ...E VOLTS AC ELEMENTS EACH RATED MEASURED WATTS COMMERCIAL STORAGE TANK WATER HEATER MODEL NUMBER SERIAL NUMBER ITEM ID PART NUMBER WATTS TOTAL CAPACITY US GAL STANDBY LOSS MAX WORKING PRESSURE Low Lead...

Страница 8: ...8 FEATURES AND COMPONENTS Figure 2 Electronic Control Modules Printed on 2 8 2018 9 05 AM CT...

Страница 9: ...9 FEATURES AND COMPONENTS Figure 3 Surface Mount Control Models Printed on 2 8 2018 9 05 AM CT...

Страница 10: ...ions will not result in damage to the area adjacent to the heater or to lower floors of the structure Close to the point of major hot water usage and the power supply Hot water piping and branch circu...

Страница 11: ...ature are available Consult a qualified installer or service agency Follow all manufacturer s Instructions for installation of these valves Before changing the factory setting on the thermostat read t...

Страница 12: ...ature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Страница 13: ...shall not exceed 15 amperes for 14 AWG 20 amperes for 12 AWG and 30 amperes for 10 AWG copper or 15 amperes for 12 AWG and 25 amperes for 10 AWG aluminum and copper clad aluminum For dry locations onl...

Страница 14: ...es control circuit fusing using two 3 amp class G fuses with 600 volt rating Do not substitute fuses of a different rating SEQUENCE OF OPERATION 1 When the control is powered the UIM should display mo...

Страница 15: ...his table is to be used for 8 tap and 5 tap transformers Figure 4 Secondary Transformer Coil Table 5 Secondary Transformer Coil Configuration Volts Line On Load On 208 COMMON 208 SECONDARY 120V 240 CO...

Страница 16: ...16 Figure 5 CCB Control Circuit Diagram Electronic Control Models WIRING DIAGRAMS Printed on 2 8 2018 9 05 AM CT...

Страница 17: ...ing diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or TEW type rated 600 volts 105 C Fusing consists of three 30 amp fuses...

Страница 18: ...llow wires to terminal L2 with red wires 4 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connection to a single phase electrical service it may be...

Страница 19: ...ring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or TEW type rated 600 volts 105 C Fusing consists of two 30 amp fuses f...

Страница 20: ...res to terminal L2 with yellow wires 5 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connection to a single phase electrical service it may be conn...

Страница 21: ...urn on the electrical disconnect switch 5 Observe the operation of the electrical components during the first heating cycle Use care as the electrical circuits are energized 6 Close the front panel Te...

Страница 22: ...ECO activate the water temperature must drop below 140 F 60 C before the control system can be reset Once the water temperature has cooled below this point the power supply to the water heater must be...

Страница 23: ...nt is adjusted to control water temperature This is an adjustable user setting in the control system s Temperatures Menu This and all control system menus are accessed through the UIM User Interface M...

Страница 24: ...rmation Screen below shows the control system Desktop Screen This is the default screen If there are no active Fault or Alert conditions and no user input for approximately 10 minutes the control syst...

Страница 25: ...sent heating elements the control system has not energized and is not sensing electrical current from Heating elements icon for a water heater equipped with 3 Banks of heating elements Each circle rep...

Страница 26: ...rmit tent operational problems or when the customer has reset the control system prior to a service agent s arrival Fault Occurrence Running total of all Fault and Alert Conditions that have occurred...

Страница 27: ...additional Bank of 3 heating elements OPERATING SEQUENCE With an Operating Set Point of 120 F and all Differential settings at 2 F the On Off sequencing of heating element Banks would be as follows B...

Страница 28: ...current state of the ECO high temperature limit switch contacts The ECO switch is located inside the immersion Temperature Probe two red wires Enable Disable 1 2 Displays the current state open or clo...

Страница 29: ...er In Economy Mode Displays whether the control system is currently operating in Economy Mode or not Daily Operating Mode Sun Mon Tue Wed Thu Fri Sat Seven daily sub menus are listed at the bottom of...

Страница 30: ...nal Button underneath CHANGE to activate the adjustment mode for the Setpoint Adjustment value Use the Up Down buttons to change the Setpoint Adjustment to the desired value The SetpointAdjustment val...

Страница 31: ...ANCEL when the adjustment mode is activated and how the current setting is outlined rather than highlighted in black Press the Operational Button underneath ACCEPT to enter and confirm the new setting...

Страница 32: ...NGE buttons to enter the Mon sub menu Use the Up Down buttons to select highlight in black the Normal Operation Between setting Press the Operational Button underneath SELECT to change the operating m...

Страница 33: ...current tank temperature drops below programmable Alarm SP Fault or Alert Used for external notification whenever a Fault or Alert condition is active Fault Used for notification whenever a Fault cond...

Страница 34: ...story Menu This menu displays non adjustable operational information The control system records and stores the last 9 Fault and Alert messages in chronological order in this menu The most recent will...

Страница 35: ...ment The heater tank is equipped with an anode rod to aid in corrosion control and should be inspected periodically see Anode Rod Inspection ANODE ROD INSPECTION Each water heater contains at least on...

Страница 36: ...in operation Allow the water heater to complete several heating cycles to ensure it is operating properly SEDIMENT REMOVAL Water borne impurities consist of fine particles of soil and sand which settl...

Страница 37: ...en the time required to heat water to the desired temperature 6 Look for hot water leakage 7 Sediment or pipe scale may be affecting water heater operation ABNORMAL SOUNDS 1 Sediment or lime scale acc...

Страница 38: ...ening and valve to swab spud area Remove valve if leak is indicated and repair with pipe joint compound Water on the side of the tank may be condensation due to the panel or insulation not being in pl...

Страница 39: ...n the system 3 Service valves are shown for servicing unit However local codes shall govern their usage COMMERCIAL ELECTRIC 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCUL...

Страница 40: ...be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCI...

Страница 41: ...ld be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control COMME...

Страница 42: ...rvice valves are shown for servicing unit However local codes shall govern their usage COMMERCIAL ELECTRIC 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK...

Страница 43: ...the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 2 UNITS WITH...

Страница 44: ...ol the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 2 UNITS W...

Страница 45: ...for servicing unit However local codes shall govern their usage COMMERCIAL ELECTRIC 3 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRA...

Страница 46: ...ter heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 3 UNITS WITH VERTICAL STORAGE TANK...

Страница 47: ...water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 3 UNITS WITH HORIZONTAL STORAGE T...

Страница 48: ...er local codes shall govern their usage COMMERCIAL ELECTRIC 4 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE...

Страница 49: ...rage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESS...

Страница 50: ...storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE...

Страница 51: ...fold Kits with Three Heaters Tank Capacity Gallons Part Number H W D A 52 100109232 66 1 4 91 3 4 27 1 4 13 1 4 80 100109232 70 1 2 95 1 4 31 1 4 9 3 4 120 100109232 73 1 4 99 1 2 35 3 4 5 1 2 Inlet a...

Страница 52: ...52 Copyright 2017 All rights reserved www hotwater com Printed on 2 8 2018 9 05 AM CT...

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