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15

The unit may be vented horizontally through a wall or vertically through
the roof.  Pipe runs must be adequately supported along both vertical
and horizontal runs as follows:

• For Schedule 40, 2" PVC, ABS, Coex Cellular Core vent pipe: Every

3 feet (0.9 m).

• For Schedule 40, 3" PVC, ABS, Coex Cellular Core vent pipe: Every

3.5 feet (1.1 m).

• For Schedule 40, 4" PVC, ABS, Coex Cellular Core vent pipe: Every

4 feet (1.2 m).

• For Schedule 40, 2" CPVC vent pipe: Every 5 feet (1.5 m).

• For Schedule 40, 3" CPVC vent pipe: Every 6 feet (1.8 m).

• For Schedule 40, 4" CPVC vent pipe: Every 6.5 feet (2.0 m).

It is imperative that the first hanger (or support) be located on the
horizontal run immediately adjacent to the first 90-degree elbow
from the vertical rise.  Support method used should isolate the vent
pipe from the floor joists or other structural members to prevent
the transmission of noise and vibration.  Do not support, pin, or
otherwise secure the venting system in a way that restricts the
normal thermal expansion and contraction of the chosen venting
material.

If the water heater is being installed as a replacement for an existing
power vented heater in pre-existing venting, a through inspection
of the existing venting system must be performed prior to any
installation work.  Verify that the correct material as detailed above
has been used, and that the minimum or maximum vent lengths and
terminal location as detailed in this manual have been met.  Carefully
inspect the entire venting system for any signs of cracks or
fractures, particularly at the joints between elbows and other fittings
and the straight runs of vent pipe.  Check the system for signs of
sagging or other stresses in the joints as a result of misalignment
of any components in the system.  If any of these conditions are
found, they must be corrected in accordance with the venting
instructions in this manual before completing the installation and
putting the water heater into service.

Except where instructed in this manual, the mixing of 2", 3" and 4"
vent pipe is NOT ALLOWED.  If 2" pipe is to be used, then a 2" to 3"
bell reducer is recommended.  Figure 15 shows the recommended
location for the bell reducer.  If the bell reducer is located at the
rubber boot on the blower assembly, then a short section of 3"
vent pipe needs to be installed in the rubber boot for proper
connection of the 2" to 3" bell reducer.   That length can be of the
minimum length required for the connection.

If 4" pipe is to be used, then a 3" to 4" bell reducer is recommended.
Figure 15 shows the recommended location for the bell reducer.  If
the bell reducer is located at the rubber boot on the blower
assembly, then a short section of 3" vent pipe needs to be installed
in the rubber boot for proper connection of the 3" to 4" bell reducer.
That length can be of the minimum length required for the connection.

The 40,000, 50,000, 55,000 and 62,500 BTU units are supplied
with a 2" Schedule 40 PVC 22.5° Vent Terminal.  If you decide to
vent with 3" or 4" pipe, a Schedule 40 DWV 45° Vent Terminal must
be used.  For your convenience, we have included a screen for
both 3" and 4" Vent Terminals.

The vent piping should be connected to the blower with a rubber
adapter and secured with hose clamps. The adapter and clamps
are provided with the heater.

Even the flue gas temperature leaving the blower is between 140°F
(69°C) and 175°F (79°C), some installations will have water condensate
in the vent piping. If this occurs, then adequate means of draining and
disposing of the condensate needs to be made by the installer.

CONDENSATE

Condensate formation does not occur in all installations of power vented
water heaters, but should be protected against on installations where
it can form in the venting system. Condensation in the venting system
of power vented water heaters is dependent upon installation conditions
including, but not limited to ambient temperature and humidity of
installation location, ambient temperature and humidity of venting space,
vent discharge and slope, and product usage.  In certain conditions,
installations in unconditioned space or having long horizontal or vertical
vent runs may accumulate condensate.  In these conditions, the vent
pipe should be sloped downward away from the blower assembly
1/4" (6.4 mm) per five feet (1.5 m) of pipe but not more than 1 1/2" (3.8
cm) in the total vent length. If the vent piping is vented level or sloped
upwards away from the blower assembly, then adequate means for
draining and disposing of the condensate needs to be made by the
installer (if condensate is detected).  If you have condensate, then a 3/
8" drain hose can be connected to the built-in drain port of the rubber
boot on the blower assembly.  For your convenience, the rubber boot
is supplied with a removable cap on the built-in drain port.  Prior to
operating the water heater, make sure the removable cap is installed
on the drain port (if a drain hose is not needed).

MAXIMUM AND MINIMUM VENT LENGTHS

40,000 BTU Units:

For 2" Venting, the maximum equivalent feet of pipe allowed
is 40 feet (12.2 m).

 This does not include the supplied vent termination

for the water heater.  For the 2" venting, one 90° elbow is approximately
equal to 5 feet (1.5 m).  One 45° elbow is approximately equal to 2.5
feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) of spacing
be used in between all 45° elbows and all 90°elbows.

For 3" Venting, the maximum equivalent feet of pipe allowed
is 120 feet (36.6 m). 

This does not include the Vent Termination (supplied

locally) for the water heater.  For the 3" venting, one 90° elbow is
approximately equal to 5 feet (1.5 m).  One 45° elbow is approximately
equal to 2.5 feet (0.8 m).  It is recommended that at least 2 feet (0.6 m)
of spacing be used in between all 45° elbows and all 90°elbows.

For 4" Venting, the maximum equivalent feet of pipe allowed
is 160 feet (48.8 m). 

This does not include the Vent Termination (supplied

locally) for the water heater.  For the 4" venting, one 90° elbow is
approximately equal to 8 feet (2.4 m).  One 45° elbow is approximately
equal to 4 feet (1.2 m).  It is recommended that at least 2 feet (0.6 m) of
spacing be used in between all 45° elbows and all 90°elbows.

50,000 BTU Units:

For 2" Venting, the maximum equivalent feet of pipe allowed
is 40 feet (12.2 m).

 This does not include the supplied Vent Termination

for the water heater.  For the 2" venting, one 90° elbow is approximately
equal to 5 feet (1.5 m).  One 45° elbow is approximately equal to 2.5
feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) of spacing
be used in between all 45° elbows and all 90°elbows.

For 3" Venting, the maximum equivalent feet of pipe allowed
is 120 feet (36.6 m). 

This does not include the Vent Termination (supplied

locally) for the water heater.  For the 3" venting, one 90° elbow is
approximately equal to 5 feet (1.5 m).  One 45° elbow is approximately
equal to 2.5 feet (0.8 m).  It is recommended that at least 2 feet (0.6 m)
of spacing be used in between all 45° elbows and all 90°elbows.

Содержание 185363-001

Страница 1: ...AREUNSUCCESSFUL PLEASEWRITETOTHECOMPANYLISTEDONTHERATINGPLATEONTHEWATERHEATER RESIDENTIAL GAS WATER HEATERS For Your Safety ANODORANTISADDEDTOTHEGASUSED BYTHISWATERHEATER C3 Technology Gas Water Heate...

Страница 2: ...it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of flammable vapor ignition resistant water heaters and have a...

Страница 3: ...3 GENERAL SAFETY...

Страница 4: ...rules the water heater will not operate properly It could cause DEATH SERIOUSBODILYINJURYAND ORPROPERTYDAMAGE This manual contains instructions for the installation operation and maintenance of the ga...

Страница 5: ...lve U Ground Joint Union V Drip Leg Sediment Trap W Drain Valve X Gas Valve Thermostat Y Drain Pan Z Air Intake Screen Base Pan AA Inner Door BB Outer Door CC HSI Burner Assembly DD Air Intake Screen...

Страница 6: ...an others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law...

Страница 7: ...or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan W...

Страница 8: ...or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insu...

Страница 9: ...e inch per 4 000 Btu per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 7 FIGURE7 2 When communicating with the outdoors through vertical ducts each opening shall h...

Страница 10: ...capped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take speci...

Страница 11: ...e installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm abov...

Страница 12: ...a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating should be reduced at the rate of 4 percen...

Страница 13: ...eatercomeswiththeblowerassemblyinstalled 2 After the unit is set in place make sure the blower assembly is still mounted securely and the air intake screen of the blower assembly is installed in the d...

Страница 14: ...ater heater to an existing vent or chimney It must be vented separately from all other appliances Nonmetallic vent may be used if it has Heat Deflection Temperature HDT 66 psi or 455 kPa of at least 1...

Страница 15: ...F 79 C some installations will have water condensate in the vent piping If this occurs then adequate means of draining and disposing of the condensate needs to be made by the installer CONDENSATE Cond...

Страница 16: ...re 16 3 The venting system shall terminate at least 4 feet 1 2 m below 4 feet 1 2 m horizontally from or 1 foot 0 31 m above any door window or gravity air inlet into any building The manufacturer als...

Страница 17: ...is supplied for decorative purposes only and is not a requirement for the vent termination if not needed by the installer VERTICAL VENT THROUGH ROOF This unit is approved for venting through the roof...

Страница 18: ...cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cle...

Страница 19: ...ance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristlebrush Thisprocesssoftensan...

Страница 20: ...d HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off...

Страница 21: ...ater Mixing valves are available at plumbing supply or hardware stores see Figure 2 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermos...

Страница 22: ...sion tanks are available for ordering through a local plumbing contractor Contact the local water heater supplier or service agency for assistance in controlling these situations STRANGESOUNDS Possibl...

Страница 23: ...hrough the ViewportontheInnerDoor seeFigure1 Themainburnershouldprovide completecombustionofgas igniterapidly givereasonablyquietoperation and cause no excessive flame lifting from the burner ports If...

Страница 24: ...to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a...

Страница 25: ...f the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on...

Страница 26: ...sor 26 FV Sensor Bracket 27 Nipple with Heat Trap 28 Secondary Anode with Heat Trap Not Shown Optional Now that you have purchased this water heater should a need ever exist for repair parts or servic...

Страница 27: ...r not positioned correctly 3 Low voltage to the water heater 4 Electric polarity to unit is incorrect test and correct Problem in the gas valve driver circuit 1 Turn power to the water heater off for...

Страница 28: ...ines should be utilized by a qualified service agent When calling for service notify the service agent that this is a Flammable Vapor Ignition Resistant Product TROUBLESHOOTING GUIDELINES TROUBLESHOOT...

Страница 29: ...29 NOTES...

Страница 30: ...30 NOTES...

Страница 31: ...suse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDERTHISLIMITEDWARRANTY THE...

Страница 32: ...32 5621 W 115TH STREET ALSIP IL 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com...

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