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DETACHABLE  REAR  WHEEL

To remove  proceed  as follows.—Put  the  machine  on  the  stand  and  unscrew  the

two

 pins which hold the stays of the hinged  portion  of the rear mudguard  to  the  frame.  This

hinged  portion  can  now  be  swung  up  out  of  the  way.  Next,  with  the  special  box  spanner

provided,  unscrew  the  three  sleeve  nuts  which  pass  through  the  hub  flanges.  To  prevent

the  wheel  revolving  while  unscrewing  the  sleeve  nuts,  place  the  foot  against  the  tyre  at  the

bottom  of  the  wheel,  or  alternatively  the  change  speed  lever  can  be  placed  in  gear.  The

three  sleeve  nuts  extend  right  through  the  wheel  hub  flange,  and  screw  on  to  the  three

threaded  studs  on  the  driving  sprocket.  There  are  also  three  plain  studs  on  the  sprocket

which  act  as  dummy  drivers.  These  fit  into  the  three  remaining  holes  in  the  hub  flange.

After  the  sleeve  nuts  have  been  unscrewed  then  unscrew  the  centre  pin  and  draw  it  com-

pletely  out,  together with  the  distance  piece.  The space  now  left  by  the  distance  piece  will

allow  the  wheel  to  be  drawn  off  the  driving  studs  in  the  sprocket,  and  removed  from  the

fork  ends.

To  replace  the  wheel,  push  it  squarely  on  to  the  driving  studs  and  next  (with  the

distance  piece  in  position)  screw  up  the  centre  pin  moderately  tight.

  The  three sleeve nuts 

can now be screwed up tightly,

 afterwards giving a final turn to the centre pin. It is very important

to  point  out  that  when  the  centre  pin is  removed  the  wheel is  hanging on one fork only,  so

any  rough  treatment  must  be  carefully  avoided  or  there  is  a  great  danger  of  damage.

Removal of Front  Wheel.—

Disconnect  the  yoke  end  of  the  operating  rod  from  the

brake  drum  lever,  remove  anchor plate  bolt  which  passes  through  the  lug between  the  fork

blades,  and after  slackening off  the  spindle  nuts  on  either  side,  the  wheel  will  then  fall  out

of the slots in fork ends.  When the wheel is replaced, see that the brake anchor pin is screwed

in  tightly  and  the  spindle nuts are  tight.

IMPORTANT

INSTRUCTIONS  WHICH  MUST  BE  CAREFULLY  CARRIED  OUT  FOR

DISMANTLING  AND  RE-ASSEMBLING  TAPER  ROLLER  BEARING
HUBS :—

To dismantle,  release the  locking  nut  and screw out  the adjusting  ring.  The  dished

plate  containing  felt  washer  and  plain  plate  will  then  drop out.  Take out  spring  ring  from

the  opposite  side  of  hub  and  remove  felt  washer  and  holder  consisting  of  two  plates  and

retaining ring, the latter being  between the  two  plates.  The spindle  can  now  be pressed  or

driven out from either end. bringing with it  one  of  the  outer  races.  The other race can then

be  driven out.

To  re-assemble,  press  in  outer  race  on  fixed  or  plain  end  of  hub,

  taking great  care 

that  it goes  in  square.

  This  race  is  pressed  in  about 

Q

  in.  beyond  its  actual  position,  to

enable  the  felt  washer  and  its  retaining  ring  together with  the  two  plates  to  be  put  in,  and

the spring ring to snap into its groove.

  Care must be taken  to put  the plate with the larger hole 

in  last.  This  is  most  important.

  This  outer  race  can  now  be  forced  back until the  plates

are tight  on.  the  spring  ring.  The  spindle  can  now  be  inserted,  the  short end  being  placed

in  first.

  The  long end of the spindle must be on  the adjusting side.

  The  other race  can  now  be

pressed in until there is about 

th  in.

 end play in the spindle.

  Insert plain plate and dished

plate with felt washer, screw in adjusting ring,

 and gradually screw down until there is just a fraction 

of  end  play  in  the  spindle.

  This  should  be  .001  of  an  inch.

  It  is  of  the  utmost  importance

that the  bearings are not adjusted too  tight,  as this would ruin them  in  a  few miles.

Having  got  this  adjustment  correct,  the  locking  ring  can  be  put  on  and  tightened  up,

  again 

taking care that the adjusting ring does not

/

 creep forward and make the bearings too tight.

—20—

www.ajs-matchless.info

Содержание 3.46 H.P.

Страница 1: ...A J S Model 33 7 HANDBOOK for OVERHEAD CAMSHAFT TROPHY MODELS 3 46 H P 4 95 H P MANUFACTURED BY PLUMSTEAD LONDON S E 18 PRICE ONE SHILLING w w w a j s m a t c h l e s s i n f o...

Страница 2: ...w w w a j s m a t c h l e s s i n f o...

Страница 3: ...mption that the purchasers of A J S Camshaft Models are already conversant with the driving of a Motor Cycle we have only included just covering remarks on this subject That accessibility has been ver...

Страница 4: ...ear Wheel Removal and Adjustment 19 and 20 Front 20 Wheel Bearing Adjustment 20 Front Fork Adjustment 20 Steering Head and Handlebars 21 Gear Ratios 22 Engine Revolution Chart 22 Guarantee Details 23...

Страница 5: ...rds On electrically equipped models the Dipping and Dimming Control switch is fitted to left Handlebar Starring Do not overflood the Carburettor only depress the Tickler enough to feel resistance by t...

Страница 6: ...e whilst this is exposed Sparking Plug Oil Feed Pipes to Valve Guides Oil Feed Pipe from main Engine Pump to Rocker Box and Oil Drain Pipe to Rocker Box Pump also Exhaust Pipe Locking Ring etc Next re...

Страница 7: ...THE A J S TROPHY O H C ENGINE 5 w w w a j s m a t c h l e s s i n f o...

Страница 8: ...VALVE AND IGNITION TIMING 6 w w w a j s m a t c h l e s s i n f o...

Страница 9: ...t No XB 3360 The accompanying illustration shows the method of operation of both the valve extractor and the valve grinding tool although the Cylinder Head shown does not of course belong to a Camshaf...

Страница 10: ...re of the chain wheel afterwards pushing out the tool holding this in position Watch that the rubber washer between the rocker box and the chain cover settles into position properly When the chain whe...

Страница 11: ...oner blade spring at the top and the blade and spring can then be withdrawn from the bottom peg when replacing verify that the spring eye locates in its groove half way along the bottom peg The top ey...

Страница 12: ...to time and obviously it is most economical to drain the Tank when the oil is at its lowest recommended level The correct Oil level in the Oil Tank being almost up to the end of the return pipe do not...

Страница 13: ...is made for this To check off the relation between the two first engage any gear and then remove the split cotter and yoke end pin from the top of the Short Gear Rod if the two are correct the holes...

Страница 14: ...LUTCH PARTS 1 2 3 4 5 6 Clutch Spring Screw Main Shaft Clutch Thrust Pin Main Shaft Nut Locking Washer for Main Shaft Nut Clutch Spring Screw Washer 7 8 9 10 11 12 13 Clutch Spring Box Clutch Spring C...

Страница 15: ...ll and Roller Bearings between the two and these will drop out if not carefully handled When re assembling the Clutch the Ball and Roller bearings should be placed alternately round the centre and to...

Страница 16: ...th the finger about in CARBURETTOR The Carburettor fitted as standard to the Camshaft Models is an Amal There are four ways in which the quality of the mixture can be varied these are as follows 1 2 3...

Страница 17: ...ssity for alteration to the needle position may be checked in the following way Start the Engine and open the air lever to its fullest extent open Throttle control half way and notice whether the exha...

Страница 18: ...e over if a spark is now visible the fault is in the Sparking Plug Check off the gap between the points this should be 20 Thou and if necessary adjust them by either tapping the electrodes together or...

Страница 19: ...for any length of time without the Battery or if any trouble is experienced with the Dynamo withdraw the brushes from their housings and clip them under the brush springs or remove the Dynamo altoget...

Страница 20: ...the fingers and moved a tooth backwards or forwards in the chain until the correct setting is arrived at When this is so place the magneto sprocket on to the sleeve and turn the armature shaft of magn...

Страница 21: ...rm raised from the forward end When the desired chain tension is arrived at carefully retighten the bolts REAR WHEEL ADJUSTMENT GAUGE On the right hand side of the bottom chain stay will be found a pi...

Страница 22: ...el will then fall out of the slots in fork ends When the wheel is replaced see that the brake anchor pin is screwed in tightly and the spindle nuts are tight IMPORTANT INSTRUCTIONS WHICH MUST BE CAREF...

Страница 23: ...d side of the forks looking at the machine from the front see Illustration and turn the spindles by means of the heads on the left hand side until all slackness is taken up Afterwards tighten up lock...

Страница 24: ...3638 3876 4118 4364 4606 4848 4 239 517 775 1034 1293 1550 1810 2068 2327 2586 2845 3100 3359 3620 3879 4136 4395 4654 4913 5172 4 275 549 824 1098 1373 1648 1923 2196 2471 2747 3022 3296 3571 3846 4...

Страница 25: ...combined when carrying more persons or a greater weight than that for which the machine was designed by the manufacturers 3 The attaching of a sidecar to a motor cycle by any form of attachment not pr...

Страница 26: ...w w w a j s m a t c h l e s s i n f o...

Страница 27: ...w w w a j s m a t c h l e s s i n f o...

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