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TR-300 PAPR Trouble Shooting Guide 

                                                                                                                

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Published:   December, 2011 
Replaces all previously issued until superseded

 

The following table is intended to help the user troubleshoot certain situations that may occur with the 3M

TM

 

Versaflo™ TR-300 Powered Air Purifying Respirator Assemblies.  If you cannot identify your problem in the 
chart below, please consult your supervisor or contact 3M Technical Service.  There are no user serviceable 
parts in the TR-300 motor/blower or battery packs.  For additional assistance with the TR-300 PAPR or the TR-
300 batteries and chargers consult their 

User Instructions

.   Also see 3M Technical Data Bulletin #178 – 

Maintenance and Care of 3M Powered Air Purifying Respirator Battery Packs.

 

Probable Cause Possible Solutions 

Fault/Problem 

Possible Cause 

Possible Solutions 

Low airflow alarm (audible and 
fan LED flashing). 
 

1) Filter is fully loaded with 

particles. 

2) Breathing tube is 

blocked. 

3) Air inlet is covered. 

1) Change high efficiency (HE) filter and prefilter or 

spark arrestor/prefilter 

if used.

   

2) Check and remove blockage or obstruction. 
3) Check air inlet and remove obstruction.

 

Motor/blower battery alarm 
(audible and battery LED) 
sounds and flashes. 

 

1) Low battery charge 

(voltage). 

2) Battery not properly 

installed. 

3) Battery temperature too 

hot (greater than 140ºF or 
55ºC). 

4) Battery not recognized by 

the turbo. 

1) Recharge the battery pack. 
2) Remove and reinstall battery. 
3) Bring to cooler environment and allow battery pack 

to cool. 

4) Check that correct 3M battery is used.  Remove 

and reinstall battery. 

All alarms on blower unit flash 
and sound simultaneously. 

1) Software system 

malfunction.   

2) Motor/fan not turning due 

to obstruction. 

3)  Damaged motor. 

1) Power down (turn off) motor/blower to clear 

alarms.  If unit does not reset contact 3M 
Technical Service. 

2) Remove filter and check for obstruction in the fan. 
3) Replace turbo or contact 3M Technical Service. 

No airflow, no alarm(s), 
motor/blower does not start. 
 
 

1) Battery contact is 

obstructed or damaged. 

2) Battery is completely 

discharged. 

3) Damaged circuit board. 
4) Damaged motor. 

1) Check that the battery contact on both the battery 

and turbo is clean and that the pins are not bent or 
broken.  Replace battery pack if contact is 
damaged.  Replace turbo if the pins are bent, 
broken, or otherwise damaged.   

2) Fully charge the battery pack. 
3) Contact 3M Technical Service. 
4) Contact 3M Technical Service.  

Airflow indicator shows proper 
airflow, no alarm but user 
perceives lower flow than 
expected. 
 

1)  If S-600, S-700 or S-800 

Series hoods or M-series 
headgear is used, airflow 
distribution setting may 
not be optimized for user 

1) Adjust headgear airflow to optimal setting for users 

comfort. Consult the 

User Instructions

 for the 

specific headgear used. 

 
 

 

 

                                      

Trouble Shooting 
Guide 

 

3M™ Versaflo™ TR-300  Powered  Air  Purifying  Respirator  (PAPR)  Assemblies 

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