Zonestar P802QS Installation Manual Download

Page: 1 / 58

Model:P802QS/P802QSU/P802QR2/P802QM2/M8S/M8R2

Installation Guide

Ver 4.2

www.zonestar3d.com

Youtube Channle

Facebook Group

Summary of Contents for P802QS

Page 1: ...Model P802QS P802QSU P802QR2 P802QM2 M8S M8R2 Installation Guide Ver 4 2 1 www zonestar3d com Youtube Channle Facebook Group...

Page 2: ...age and upgrade V3 0 2017 06 07 Alien Hally Modify wiring V4 0 2018 03 24 Hally Combine P802Q M8 serial installation guide V4 2 2018 06 20 Hally Fix some bugs 2 If you have any problems with the insta...

Page 3: ...lver 2 5 buttons or Knob M8S Metal Black 1 Knob X M8R2 Metal Black 2 Knob X P802Q series is ZONESTAR s most popular Prusa i3 type product after the P802M and P802N series According to the frame materi...

Page 4: ...tend HotBed Z Endstop LCD and Keypad Extruder Fan X Motor Z Motor right Power Supply PSU Proximity sensor for bed auto leveling 4 Product proview Used knob keypad in the different machine model versio...

Page 5: ...Z Motor left Control Board Y Motor Y ENDSTOP Extruder engine 1 Extruder engine 2 5 Product proview...

Page 6: ...et Part Number 220x220 Bed base frame top Part Number P802Q LMT base frame left Part Number P802Q L base frame right Part Number P802Q R base frame back Part Number P802Q YB base frame front Part Numb...

Page 7: ...Parts package 7 A4 parcel are spare part A5 package is optional for different model...

Page 8: ...PM4x6 Screw x45 PM3x6 Screw x45 M3 Nut x10 PM3X20 Screw x5 M3x12 pole x4 M3 shim x12 KM3x25 Screw x4 4 5 22 spring x4 M3 Hand Nut x4 Parts screws and nuts 8...

Page 9: ...c Parts Check Note 1 The video tutorial may be a little different from your kit Note 2 We suggest you check the electronic parts before installed Viode turorial P802QR2 Wiring Guide Assemble Guide Ass...

Page 10: ...M5x14 ball bearing 625zz shim 5x22x1 2 3 shim 5x12x0 6 2 Assemble Y axis belt pulley Pre assembled Note smooth surface of the shims towards ball bearings 10...

Page 11: ...Assemble LCD display module Pre assembled pole M3x12 pole M3x12 M3x6 pole M3x8 pole M3x8 PM3x10 PM3x10 LCD 2004 keypad 11...

Page 12: ...bearings by sliding rod then push bearings into slot check concentricity of the bearings 2 Mount copper nut lock with three M3x20 screws and M3 nuts 12 M3 Nut 3 LM8UU linear bearing slider module lef...

Page 13: ...him M5 linear bearing shim M5 lock with nut M5 2 mount copper nut lock with three screws M3 copper nut slider module right M3 Nut 3 shim M5 3 M5x20 ball bearing 625zz M3x20 3 13 Assemble slider module...

Page 14: ...imity sensor Fan housing PA3x14 4 4010 FAN PM3x6 2 PTFE Fitting Heat sink Heat block PM3x16 2 SCS8UU bearing Print head bracket PN ZSD 14 V2 PM4x6 6 PM2 5x8 2 X ENDSTOP PM3x10 2 PM3x6 3 PM3x20 2 Note...

Page 15: ...PM3x6 block Jbckscrew 2 U bearing M4x10 Shim 8x4 2 PM3x10 knob 15 Assemble extrude engine Pre assembled 1 2 Install the fitting to this part...

Page 16: ...e locked on the flat surface 16 String HM5x10 PM3x20 2 PM3x10 M3x10 Rotate this screw to adjust the pressure Insert filament to check if the filament can output from the fitting Press the thumb and th...

Page 17: ...th 3 pcs M3x6 screws 2 Install one pulley to the stepper motor lock the jbckscrew on the pulley 17 Note Please pay attention to the installation direction of the pulley and the position on the motor s...

Page 18: ...et PN 220x220 Bed Install 4 bearings SCS8UU on heat bed bracket lock with M4x6mm screws 18 Note In order to let the bearin is on the same line please insert a lead rod to the linear bearing before tig...

Page 19: ...PM4x6 2 Y axis belt pulley 19 Assemble base frame front base frame front PN P802Q YF...

Page 20: ...Install the motor to the lowest position Note 1 Y Endstop install on the down of the metal frame Note 3 lock the jbckscrew on the pulley after intstalled the belt M3 shim 3 PM3x6 3 Motor wire Y Motor...

Page 21: ...hten the motor in this step Note 2 Don t lock the jbckscrew on the coupling in this step Assemble base frame bottom base frame bottom PN P802Q LMB Connector toward back PM3x6 8 shim 8 Coupling 5x8 2 s...

Page 22: ...Notice base frame left and base frame right are different 22 PM4x6 4 base frame bottom base frame right PN P802Q R base frame left PN P802Q L Assemble base frame left and right...

Page 23: ...23 PM4x6 4 base frame back Assemble base frame back...

Page 24: ...24 base frame top PN P802Q LMT LCD display module PM3x6 4 Install LCD display module...

Page 25: ...base frame right PM4x6 4 base frame top 25 Install base frame top...

Page 26: ...bracing piece 2 PN P802Q YI PM4x6 6 26 Assemble Y axis bracing pieces...

Page 27: ...M8x380mm 2 PS Using the lead rod with hole in the end heat bed bracket M4x6 4 NOTE Please insert slowly and carefully prevent to damage the linear bearings 27 Install Y axis sliding rod and heat bed...

Page 28: ...timing belt tie wrap 2 28 Note Tighten the belt before locked it Install Y axis timing belt...

Page 29: ...29 M3 nut 4 MK3 heat bed KM3x25 4 Note Don t tighten the screw in this step Assemble Heat Bed...

Page 30: ...MK3 Heat Bed Hand nut 4 Spring 4 Note Wires toward back After the installation is completed the wires should be wrapped with a wrapping tape 30 Install Heat Bed...

Page 31: ...ssemble the Z ENDSTOP to the Z endstop frame with 2 pcs M3x6 screws 2 Install the Z ENDSTOP module to base frame left Install Z endstop NOTE Before installing Z ENDSTOP Please cut off excess pins and...

Page 32: ...d screw fix module and slider module left by lead screw its bottom touching coupling 32 Lead rod 380mm PS Using the lead rod with hole on the end Lead screw 345mm slider module left PA3x10 2 NOTE 1 Pl...

Page 33: ...TE 1 Please insert slowly and carefully avoid to damage the linear bearings 33 1 Through base frame top and Lead screw fix module and slider module right by lead rod its bottom entering the hole on Z...

Page 34: ...34 Debug Z axis driver system Tips As far as possible to keep the motor shaft and Z axis lead screw are in the center of the coupling...

Page 35: ...m without hole x2 Through hole of slider module right and hole of extruder and hole of slider module left its right end leveled with hole edge of slider module right NOTE Please insert slowly and care...

Page 36: ...ming belt on one clasp of the hotend by cable tie through pulley of slider module left and ball bearing of slider module right then fixed on the other clasp of the hotend by tie wrap 36 Note Tighten t...

Page 37: ...AC Power Connector 37 Base Frame right Install AC power connector...

Page 38: ...base frame right power supply M3x6 3 38 M3x5 6 Nylon screw Install power supply Install 4 pcs isolation pole to power supply before intall the power supply to metla frame...

Page 39: ...PM3x6 8 Control board Pole M3x12 4 Metal Frame left 39 Install control board...

Page 40: ...PM3x10 2 Extruder engine 1 base frame top PM3x10 2 Extruder engine 2 40 Install extruder engine Note single extruder printer has only one extrude engine...

Page 41: ...feeder bracket PM3x20 2 Copper pole M3x45 Feeder pipe PM3x10 2 Extruder motor If there is one set filament feeder in the parcel please refer to the below picture to assemble it otherwise please skip...

Page 42: ...or 42 If there are filament run out deteector in the parcel please refer to the below picture to assemble it otherwise please skip this step Scan this QR code to purchase a Filament Run out Detector I...

Page 43: ...itting and then insert PTFE tube into fitting to connect the extruder engine and hotend by PTFE tube PTFE tube Fitting Extruder Motor Filament Roll Filament Hotend Filament Run Out Detector Install PT...

Page 44: ...r wiring diagram Dual extruder wiring diagram Dual extruder mix color wiring diagram Power Supply Wiring ZRIB Control Board Jumper and LED Motor wire and How to change the direction of stepper motor H...

Page 45: ...EVICE Some parts has lager operating current please make sure the the wire and the terminal contact well Please use cable tie to wrap the wires when wiring is completed Default motor wire sequence as...

Page 46: ...Single extruder wiring diagram ZRIB V5 x 46 Pay attention to the direction of the motor driver module...

Page 47: ...Dual extruder wiring diagram ZRIB V5 x 47 Pay attention to the direction of the motor driver module...

Page 48: ...Dual extruder mix color wiring Diagram ZRIB V5 x 48 Pay attention to the direction of the motor driver module...

Page 49: ...g extrusion 1 LE2 Extrusion 2 indicator light up when heating extrusion 2 LF1 FAN indicator light up when FAN run this FAN is usually used to the filament cooler LF2 FAN2 indicator it will light up wh...

Page 50: ...wn or Orange L Note V may be marked COM The voltage of power supply is different depending on the country Before wiring please make sure this setting is right AC power L N G must be correctly distingu...

Page 51: ...hange the direction of Stepper motor 51 Exchange the sequence of the motor line the motor direction will be reversed 2 pull out the wire 3 insert joint to connector 1 use tweezers pull out joint from...

Page 52: ...drive module Rotate the potentiometer on the driver module by using a screwdriver clockwise rotating to increase the limit current and counterclockwise rotating to decrease NOTE 1 At the factory we ha...

Page 53: ...How to level the heat bed Refer to the below video to level the heat bed Video Tutorial Link https youtu be QWsYR8NIGpc Bed Level Video guide 53...

Page 54: ...he heat bed 2 Move the hotend to the center of the heat bed and adjust the hand nut let the heat bed to touch one of the nozzle the lower one 3 Oprate the higher nozzle loosen the tube fitting and the...

Page 55: ...feeder by yourself Stl file download link https www thingiverse com thing 2737828 Improve Install filament feeder You can also find more upgrade parts made by our other customers https www thingivers...

Page 56: ...de to dual extruder If you have bought a single extruder printer you can easy to upgrade it to a dual extruder dual color or mixed color printer please purchase from the below link Click to Know More...

Page 57: ...57 Improve Upgrade laser kit Scan to purchase Click to Know More...

Page 58: ...ssive force Appendix Assemble silder module motor M3 Nut x3 linear bearing copper nut M3x20 X3 M3x8 3 linear bearing linear bearing X2 slider module right slider module left copper nut slider module r...

Search results

Summary of Contents for P802QS

Reviews:

Related manuals for P802QS

Brands by name

Popular brands

Zonestar P802QS, Installation Manual

Search results

Summary of Contents for P802QS

Reviews:

Related manuals for P802QS

Brands by name

Popular brands